Online glass cutting line body automatic cracking angle guiding device
By using an online automatic cracking angle guide device for glass cutting lines, precise glass breaking after cutting is achieved, which solves the shortcomings of existing equipment in terms of automation and precision control, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202520256690.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Existing glass breaking equipment is inadequate in terms of automation, precise control, and flexibility, resulting in low cutting accuracy, difficulty in handling glass of different shapes or sizes, and a tendency to produce cracks or irregular edges, affecting product quality.
Design an online automatic glass cutting line splitting angle guiding device, including a frame platform, a linear module, a rotating component, a lifting unit, a splitting guide mechanism, and a splitting clamping mechanism. The rotating component enables a custom splitting angle, and the splitting guide mechanism and clamping mechanism are used for automatic splitting, controlling the splitting force, angle, and distance.
It improves the precision of glass breaking after cutting, reduces manual intervention, and enhances production efficiency and product quality.
Smart Images
Figure CN223866537U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass cutting technology, and in particular to an online glass cutting line automatic cracking angle guide device. Background Technology
[0002] In glass production and processing, glass cutting and breaking are crucial steps. Traditional glass cutting and breaking processes often rely on fixed angles and manual operation. This method is not only inefficient but can also lead to low cutting accuracy, especially when handling glass of different shapes or sizes, where manual adjustments are difficult. Furthermore, due to the inherent brittleness of glass, the breaking process after cutting is prone to producing cracks or irregular edges, thus affecting product quality.
[0003] In existing technologies, simple mechanical devices are usually used to break the glass, but these devices are difficult to adjust and control the angle flexibly. The force control on the glass during the breaking process is not precise enough, which can easily lead to stress concentration in the glass during the breaking process, resulting in breakage or cracks.
[0004] Therefore, existing glass breaking equipment has many shortcomings in terms of automation, precise control and flexibility. There is an urgent need for a device that can automatically guide the breaking angle to improve the breaking accuracy of glass after cutting and reduce manual intervention, thereby improving production efficiency and product quality. Utility Model Content
[0005] To overcome the shortcomings mentioned above, this utility model provides a technical solution that can solve the above problems.
[0006] An online automatic cracking angle guiding device for glass cutting lines includes a frame platform. Linear modules are fixedly installed on the left and right sides of the frame platform. Rotating components are connected to the linear modules. A lifting unit is installed between the rotating components of the two linear modules. A cracking guide mechanism is installed on the lifting unit. A cracking clamping mechanism is installed on the cracking guide mechanism.
[0007] Furthermore: the rotating assembly on the left includes a first connecting plate, a linear slide rail, a second connecting plate, and a first crossed roller bearing. The first connecting plate is fixedly installed on the frame platform. At least two linear slide rails are provided, and at least two first sliders are slidably installed on each linear slide rail. The second connecting plate is fixedly installed above several first sliders. The second connecting plate is fixedly connected to the outer ring of the first crossed roller bearing. The bottom side of the left end of the lifting unit is fixedly connected to the inner ring of the first crossed roller bearing.
[0008] Furthermore: the rotating assembly on the right side includes a third connecting plate, a positioning block, a fourth connecting plate, and a second crossed roller bearing. The third connecting plate is fixedly installed on the frame platform, the positioning block is fixedly installed between the third connecting plate and the fourth connecting plate, the fourth connecting plate is fixedly connected to the outer ring of the second crossed roller bearing, and the bottom side of the right end of the lifting unit is fixedly connected to the inner ring of the second crossed roller bearing.
[0009] Furthermore: the bottom side of the elevator unit is set parallel to the frame platform.
[0010] Furthermore: the lifting unit includes a right-angle support frame, lifting cylinders, and a lifting platform. There are two right-angle support frames, and the bottom ends of the two right-angle support frames are respectively mounted on the rotating assembly. Lifting guide rails are fixedly installed on the inner sides of the two right-angle support frames. Second sliders are slidably installed on the lifting guide rails. The left and right ends of the lifting platform are respectively fixedly installed on the second sliders. There are two lifting cylinders, and the lifting cylinders are fixedly installed in the lifting platform. The telescopic rods of the lifting cylinders pass through the lifting platform one by one and are fixedly connected to the right-angle support frames.
[0011] Furthermore: the shard guide mechanism includes an arc-shaped slider connecting plate, a break-fixing plate, a vacuum adsorption plate, and a guide electric cylinder. Arc-shaped guide rails are fixedly installed at both ends of the lifting platform. A third slider is slidably installed on the arc-shaped guide rails. There are two arc-shaped slider connecting plates, and the two arc-shaped slider connecting plates are respectively fixedly installed at the left and right ends of the bottom side of the break-fixing plate. The arc-shaped slider connecting plates are fixedly installed on the third slider in a one-to-one correspondence. The vacuum adsorption plate is fixedly installed above the break-fixing plate. The two ends of the guide electric cylinder are respectively rotatably installed between the break-fixing plate and the lifting platform.
[0012] Furthermore: an electric cylinder seat is fixedly installed in the middle of the bottom side of the broken fixing plate, the telescopic rod of the guide electric cylinder is hinged and installed in the electric cylinder seat, and the bottom end of the guide electric cylinder is hinged and installed on the lifting platform.
[0013] Furthermore: the lifting platform has a through hole structure formed in the middle, and an electric cylinder mounting seat is fixedly installed in the middle of the bottom side of the lifting platform. The electric cylinder mounting seat is located below the through hole structure, and the guide electric cylinder is installed in the through hole structure with clearance fit. The bottom end of the guide electric cylinder is rotatably installed in the electric cylinder mounting seat.
[0014] Furthermore, a reinforcing plate is fixedly installed between the bottom side of the broken fixing plate and the two arc-shaped slider connecting plates.
[0015] Furthermore: the splitting clamping mechanism includes two frame bases, two clearance slide cylinders, two clamping slide cylinders, and a breaking upper pressure plate. The two frame bases are respectively fixedly mounted on two arc-shaped slider connecting plates. The two clearance slide cylinders are fixedly mounted on the frame bases one-to-one. The clearance slide cylinders drive the clamping slide cylinders to move back and forth. The two clamping slide cylinders are respectively fixedly connected to the left and right ends of the breaking upper pressure plate, and the clamping slide cylinders drive the breaking upper pressure plate to move up and down.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: A horizontal linear module is set up, and two horizontal linear modules are installed in the lifting unit through rotating components. The rotating components allow the lifting unit to customize the glass breaking angle. Then, the glass sheet is clamped by the glass breaking clamping mechanism, and finally, the glass breaking guide mechanism performs automatic breaking. This makes the breaking force, breaking angle, and breaking distance controllable, effectively improving the breaking accuracy after glass cutting and reducing manual intervention, thereby improving production efficiency and product quality.
[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of this utility model;
[0020] Figure 2 This is an exploded structural diagram of the present invention;
[0021] Figure 3 This is a schematic diagram of the left-side rotating component;
[0022] Figure 4 This is a schematic diagram of the structure of the rotating component on the right.
[0023] Figure 5 This is a structural diagram of the elevator unit;
[0024] Figure 6 This is a schematic diagram of the shard guide mechanism;
[0025] Figure 7 This is a schematic diagram of the splitting clamping mechanism.
[0026] The diagram shows: 1. Frame platform; 2. Linear module; 3. Rotating assembly; 301. First connecting plate; 302. Linear slide rail; 303. Second connecting plate; 304. First crossed roller bearing; 305. First slider; 311. Third connecting plate; 312. Positioning block; 313. Fourth connecting plate; 314. Second crossed roller bearing; 4. Lifting unit; 41. Right-angle support frame; 42. Lifting cylinder; 43. Lifting platform; 44. 45. Lifting guide rail; 46. Second slider; 47. Arc-shaped guide rail; 48. Third slider; 49. Through-hole structure; 50. Electric cylinder mounting base; 61. Split guide mechanism; 52. Arc-shaped slider connecting plate; 53. Break-off fixing plate; 54. Vacuum adsorption plate; 55. Guide electric cylinder; 66. Electric cylinder base; 77. Reinforcing plate; 88. Split clamping mechanism; 99. Frame base; 100. Avoidance slide cylinder; 11. Clamping slide cylinder; 12. Break-off upper pressure plate. Detailed Implementation
[0027] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0028] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0029] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0030] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0032] like Figure 1-7 As shown, the present invention provides an online glass cutting line automatic cracking angle guiding device, including a frame platform 1. Linear modules 2 are fixedly installed on the left and right sides of the frame platform 1, and rotating components 3 are connected to the linear modules. A lifting unit 4 is installed between the rotating components 3 of the two linear modules. A cracking guide mechanism 5 is installed on the lifting unit 4, and a cracking clamping mechanism 6 is installed on the cracking guide mechanism 5.
[0033] The principle is as follows: a horizontal linear module 2 is set up, and the two horizontal linear modules 2 are respectively installed in the lifting unit 4 through the rotating component 3. The rotating component 3 allows the lifting unit 4 to customize the glass breaking angle. Then, the glass sheet is clamped by the glass breaking clamping mechanism 6. Finally, the glass breaking guide mechanism 5 is used for automatic breaking. The breaking force, breaking angle and breaking distance are controllable, which can effectively improve the breaking accuracy after glass cutting and reduce manual intervention, thereby improving production efficiency and product quality.
[0034] Furthermore, the rotating assembly 3 on the left side includes a first connecting plate 201, a linear slide rail 202, a second connecting plate 203, and a first crossed roller bearing 204. The first connecting plate 201 is fixedly installed on the frame platform 1. At least two linear slide rails 202 are provided, and at least two first sliders 205 are slidably installed on each linear slide rail 202. The second connecting plate 203 is fixedly installed above several first sliders 205. The second connecting plate 203 is fixedly connected to the outer ring of the first crossed roller bearing 204. The bottom side of the left end of the lifting unit 4 is fixedly connected to the inner ring of the first crossed roller bearing 204. When rotating to adjust the angle of the pry bar, the first crossed roller bearing 204 can be used to achieve a stable fit between the left end of the lifting unit 4 and the second connecting plate 203. The design of the linear slide rail 202 ensures that the lifting unit 4 can be angled, and also ensures the accuracy of the angle adjustment, thereby effectively controlling the pry bar accuracy.
[0035] Furthermore: The rotating assembly 3 on the right side includes a third connecting plate 211, a positioning block 212, a fourth connecting plate 213, and a second crossed roller bearing 214. The third connecting plate 211 is fixedly installed on the frame platform 1, and the positioning block 212 is fixedly installed between the third connecting plate 211 and the fourth connecting plate 213. The fourth connecting plate 213 is fixedly connected to the outer ring of the second crossed roller bearing 214, and the bottom side of the right end of the lifting unit 4 is fixedly connected to the inner ring of the second crossed roller bearing 214. The second crossed roller bearing 214 can be used to achieve a stable fit between the right end of the lifting unit 4 and the fourth connecting plate 213. The positioning block 212 replaces the linear slide rail 202 and the first slider 205. When adjusting the angle, the first slider 205 only needs to slide on the linear slide rail 202 of the left rotating assembly 3, thereby ensuring the accuracy of the prying.
[0036] The overall structure of this utility model is symmetrical, so it can be evenly stressed and move smoothly and stably when clamping glass.
[0037] Furthermore: the bottom side of the lifting unit 4 is set parallel to the frame platform 1; it can be set as a plane parallel to the frame platform 1 as the glass substrate breaking plane, thereby ensuring the breaking accuracy and improving the production quality of glass substrate breaking.
[0038] Furthermore, the lifting unit 4 includes a right-angle support frame 41, lifting cylinders 42, and a lifting platform 43. Two right-angle support frames 41 are provided, with their bottom ends respectively mounted on the rotating assembly 3. Lifting guide rails 44 are fixedly installed on the inner sides of both right-angle support frames 41, and second sliders 45 are slidably mounted on the lifting guide rails 44. The left and right ends of the lifting platform 43 are respectively fixedly mounted on the second sliders 45. Two lifting cylinders 42 are provided, and the lifting cylinders 42 are fixedly installed within the lifting platform 43. The telescopic rods of the lifting cylinders 42 pass through the lifting platform 43 one-to-one and are fixedly connected to the right-angle support frames 41. The lifting guide rails 44 and the second sliders 45 can be used to achieve stable lifting and lowering of the lifting platform 43. The two lifting cylinders 42 operate synchronously, making it suitable for glass substrates of different thicknesses, achieving precise breaking action, and having a wide range of applications.
[0039] Furthermore: the shard guide mechanism 5 includes an arc-shaped slider connecting plate 51, a break-fixing plate 52, a vacuum adsorption plate 53, and a guide cylinder 54. Arc-shaped guide rails 55 are fixedly installed at both ends of the lifting platform 43. A third slider 56 is slidably installed on the arc-shaped guide rails 55. Two arc-shaped slider connecting plates 51 are provided, and the two arc-shaped slider connecting plates 51 are respectively fixedly installed at the left and right ends of the bottom side of the break-fixing plate 52. The arc-shaped slider connecting plates 51 are fixedly installed one-to-one on the third slider 56. The vacuum adsorption plate 53 is fixedly installed above the break-fixing plate 52, guiding... The two ends of the electric cylinder 54 are respectively rotated and fitted between the breaking and fixing plate 52 and the lifting platform 43. The vacuum adsorption plate 53 requires an external vacuum source to achieve vacuum adsorption of the glass substrate. After the glass substrate is installed, the guide electric cylinder 54 can drive the breaking and fixing plate 52 to flip to achieve the breaking action of the glass substrate, so that the glass substrate can be broken along the cutting line. When the guide electric cylinder 54 is working, the third slider 56 will slide on the arc-shaped guide rail 55 of the lifting platform 43, thus effectively limiting the breaking angle and stroke, thereby ensuring the consistency of glass substrate breaking production.
[0040] Furthermore: an electric cylinder seat 57 is fixedly installed in the middle of the bottom side of the broken fixing plate 52, the telescopic rod of the guide electric cylinder 54 is hingedly installed in the electric cylinder seat 57, and the bottom end of the guide electric cylinder 54 is hingedly installed on the lifting platform 43; this ensures the stable installation of the guide electric cylinder 54.
[0041] Furthermore: the lifting platform 43 has a through hole structure 58 formed in the middle, and an electric cylinder mounting seat 59 is fixedly installed in the middle of the bottom side of the lifting platform 43. The electric cylinder mounting seat 59 is located below the through hole structure 58, and the guide electric cylinder 54 is installed in the through hole structure 58 with clearance fit. The bottom end of the guide electric cylinder 54 is rotatably installed in the electric cylinder mounting seat 59; this can ensure the stable installation of the guide electric cylinder 54.
[0042] Furthermore, a reinforcing plate 510 is fixedly installed between the bottom side of the broken fixing plate 52 and the two arc-shaped slider connecting plates 51; this can further enhance the stability of the connection between the broken fixing plate 52 and the two arc-shaped slider connecting plates 51, thereby ensuring overall strength and improving service life.
[0043] Furthermore: the fragment clamping mechanism 6 includes two frame bases 61, two clearance slide cylinders 62, two clamping slide cylinders 63, and a broken upper pressure plate 64. The two frame bases 61 are respectively fixedly mounted on two arc-shaped slider connecting plates 51. The two clearance slide cylinders 62 are fixedly mounted on the frame bases 61 in a one-to-one correspondence. The clearance slide cylinders 62 drive the clamping slide cylinders 63 to move back and forth in a one-to-one correspondence. The two clamping slide cylinders 63 are respectively fixed to the left and right ends of the broken upper pressure plate 64. The fixed connection is achieved by clamping the slide cylinder 63, which drives the upper pressure plate 64 to move up and down. The position of the clamping slide cylinder 63 can be adjusted by using the avoidance slide cylinder 62, thereby avoiding the glass substrate. After the position is determined, the glass substrate can be pressed onto the vacuum adsorption plate 53 by driving the upper pressure plate 64 to press down through the clamping slide cylinder 63, ensuring the stable installation of the glass substrate before breaking it. Then, the breaking guide mechanism 5 is used to perform the breaking action, achieving the technical effect of precise breaking.
[0044] This invention relates to a glass substrate breaking device. After cutting lines on the glass substrate, this device can be installed to perform the breaking action, allowing the glass substrate to be precisely broken along the cutting lines. The cut glass substrate is then transported by a traction suction cup, robot, or other conveying mechanism to the vacuum adsorption plate 53 of this invention. The vacuum adsorption plate 53 adsorbs and fixes the glass substrate to be broken. The push rod of the clamping slide cylinder 63 of the breaking clamping mechanism 6 extends, allowing the upper pressure plate 64 to press the glass substrate to be broken onto the vacuum adsorption plate 53. The guide cylinder 54 extends or shortens according to the breaking direction, causing the breaking fixing plate 52 and the vacuum adsorption plate 53 to swing along the curved trajectory of the arc guide rail 55. At this time, the glass substrate to be broken and the main body will form a controllable breaking angle. When the breaking angle reaches a certain value, the glass substrate to be broken is broken off, achieving the technical effect of precise breaking.
[0045] This embodiment does not impose any limitation on the shape, material, structure, etc. of this utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model shall fall within the protection scope of this utility model.
Claims
1. An online automatic cracking angle guiding device for glass cutting lines, comprising a frame platform, characterized in that: Linear modules are fixedly installed on the left and right sides of the frame platform, and rotating components are connected to the linear modules. A lifting unit is installed between the rotating components of the two linear modules, and a splitting guide mechanism is installed on the lifting unit. A splitting clamping mechanism is installed on the splitting guide mechanism.
2. The online glass cutting wire automatic cracking angle guiding device according to claim 1, characterized in that: The rotating assembly on the left includes a first connecting plate, a linear slide rail, a second connecting plate, and a first crossed roller bearing. The first connecting plate is fixedly installed on the frame platform. At least two linear slide rails are provided, and at least two first sliders are slidably installed on each linear slide rail. The second connecting plate is fixedly installed above several first sliders. The second connecting plate is fixedly connected to the outer ring of the first crossed roller bearing. The bottom side of the left end of the lifting unit is fixedly connected to the inner ring of the first crossed roller bearing.
3. The online glass cutting wire automatic cracking angle guiding device according to claim 2, characterized in that: The rotating assembly on the right side includes a third connecting plate, a positioning block, a fourth connecting plate, and a second crossed roller bearing. The third connecting plate is fixedly installed on the frame platform, the positioning block is fixedly installed between the third connecting plate and the fourth connecting plate, the fourth connecting plate is fixedly connected to the outer ring of the second crossed roller bearing, and the bottom side of the right end of the elevator unit is fixedly connected to the inner ring of the second crossed roller bearing.
4. An online automatic cracking angle guiding device for glass cutting lines according to any one of claims 1-3, characterized in that: The bottom side of the elevator unit is set parallel to the frame platform.
5. An online automatic cracking angle guiding device for glass cutting lines according to any one of claims 1 or 3, characterized in that: The lifting unit includes a right-angle support frame, lifting cylinders, and a lifting platform. There are two right-angle support frames, and the bottom ends of the two right-angle support frames are respectively mounted on a rotating component. Lifting guide rails are fixedly installed on the inner sides of the two right-angle support frames. Second sliders are slidably installed on the lifting guide rails. The left and right ends of the lifting platform are respectively fixedly installed on the second sliders. There are two lifting cylinders, and the lifting cylinders are fixedly installed in the lifting platform. The telescopic rods of the lifting cylinders pass through the lifting platform one by one and are fixedly connected to the right-angle support frames.
6. The online glass cutting wire automatic cracking angle guiding device according to claim 5, characterized in that: The sharding guiding mechanism includes an arc-shaped slider connecting plate, a break-fixing plate, a vacuum adsorption plate, and a guide electric cylinder. Arc-shaped guide rails are fixedly installed at both ends of the lifting platform. A third slider is slidably installed on the arc-shaped guide rails. There are two arc-shaped slider connecting plates, which are respectively fixedly installed at the left and right ends of the bottom side of the break-fixing plate. The arc-shaped slider connecting plates are fixedly installed on the third slider in a corresponding manner. The vacuum adsorption plate is fixedly installed above the break-fixing plate. The two ends of the guide electric cylinder are rotatably installed between the break-fixing plate and the lifting platform.
7. The online automatic cracking angle guiding device for glass cutting lines according to claim 6, characterized in that: An electric cylinder seat is fixedly installed in the middle of the bottom side of the broken fixing plate. The telescopic rod of the guide electric cylinder is hinged and installed in the electric cylinder seat. The bottom end of the guide electric cylinder is hinged and installed on the lifting platform.
8. The online glass cutting wire automatic cracking angle guiding device according to claim 7, characterized in that: The lifting platform has a through hole structure in the middle, and an electric cylinder mounting base is fixedly installed in the middle of the bottom side of the lifting platform. The electric cylinder mounting base is located below the through hole structure, and the guide electric cylinder is installed in the through hole structure with clearance fit. The bottom end of the guide electric cylinder is rotatably installed in the electric cylinder mounting base.
9. The online glass cutting wire automatic cracking angle guiding device according to claim 6, characterized in that: A reinforcing plate is fixedly installed between the bottom side of the broken fixing plate and the two arc-shaped slider connecting plates.
10. An online automatic cracking angle guiding device for glass cutting wires according to any one of claims 6-9, characterized in that: The splitting clamping mechanism includes two frame bases, two clearance slide cylinders, two clamping slide cylinders, and a breaking upper pressure plate. The two frame bases are respectively fixedly mounted on two arc-shaped slider connecting plates. The two clearance slide cylinders are fixedly mounted on the frame bases one-to-one. The clearance slide cylinders drive the clamping slide cylinders to move back and forth. The two clamping slide cylinders are respectively fixedly connected to the left and right ends of the breaking upper pressure plate, and the clamping slide cylinders drive the breaking upper pressure plate to move up and down.