Saccharifying tank capable of being heated uniformly
By designing detachable heating elements and stirring mechanisms, the problems of uneven heating and difficult maintenance of the saccharification tank were solved, enabling quick disassembly and assembly of electric heating tubes and uniform stirring of materials, thereby improving the efficiency and quality of liquor production.
Patent Information
- Application Number
- CN202520314322.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-26
AI Technical Summary
The existing centralized heating method in saccharification tanks leads to uneven heating of materials and makes the heating equipment difficult to maintain, thus affecting the efficiency of baijiu brewing.
A uniformly heated saccharification tank was designed, employing detachable heating elements and a stirring mechanism. The electric heating tube can be quickly disassembled and assembled through the disassembly and assembly structure, and the stirring range is increased by the auxiliary stirring rod and extension rod. The inner wall is cleaned by a scraper to ensure uniform heating and thorough mixing of materials.
It enables rapid maintenance and replacement of electric heating elements, improves the uniform heating effect of materials, enhances the saccharification efficiency of materials, increases the yield and quality of liquor, and prevents scaling on the inner wall of the tank.
Smart Images
Figure CN223866605U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wine brewing equipment technical field, especially in a kind of even saccharifying tank of heating. BACKGROUND
[0002] At present in liquor production, usually with wine starter, wine mother as saccharifying fermentation agent, using starchy raw material, after cooking, spread cooling, and after adding saccharifying agent, saccharification, fermentation, distillation, aging and blending form various finished liquor, and in the saccharification process, often need to use saccharifying tank.
[0003] The existing saccharifying tank is usually placed on heating furnace, heating plate and other heating devices for heating, or hot water pipe or heating wire is arranged in the tank body of saccharifying tank for heating, but the above heating method has the defect that the heating position is relatively concentrated, so that the material in the tank body cannot be uniformly heated, therefore, the existing saccharifying tank generally adds stirring mechanism to uniformly stir the material, so that the material is uniformly heated, however, the heating device and the stirring mechanism are usually arranged in the saccharifying tank, so when the heating device needs to be maintained, it is difficult to disassemble and assemble quickly from the saccharifying tank, so that the heating device cannot be efficiently maintained or replaced, thereby being not conducive to the saccharification of the material and affecting the brewing production efficiency of liquor. UTILITY MODEL CONTENTS
[0004] To solve the above problems of the prior art, the utility model provides an even saccharifying tank of heating.
[0005] The technical scheme of the utility model is as follows:
[0006] An even saccharifying tank of heating, comprising a saccharifying tank body and a tank cover detachably mounted on the saccharifying tank body, a heating element arranged in the interior of the saccharifying tank body, and a discharge valve mounted at the bottom end of the saccharifying tank body, a feeding valve mounted on the top of the tank cover, and a stirring mechanism arranged in the interior of the saccharifying tank body.
[0007] The stirring mechanism comprises a rotatable rotating disc, a plurality of stirring paddles connected to the bottom of the rotating disc, and the heating element is below the rotating disc.
[0008] A dismounting structure is connected between the heating element and the rotating disc, the dismounting structure comprises a connecting disc mounted at the middle of the bottom end of the rotating disc and a clamping block arranged on the top of the heating element, a cavity groove is formed in the connecting disc for inserting the top of the heating element, a slot is formed in the inner wall of the cavity groove for inserting the clamping block, a clamping groove is formed in the inner wall of the cavity groove and communicated with the slot, a threaded hole is formed in the connecting disc and screwed with a locking bolt, and a threaded hole is formed in the clamping block for the locking bolt to pass through.
[0009] Preferably, the stirring mechanism further includes a driving component for driving the rotating disk to rotate. The driving component includes a motor mounted on the top of the tank lid, one end of which is connected to a stirring shaft extending into the interior of the saccharification tank. The rotating disk is mounted on the bottom end of the stirring shaft.
[0010] Preferably, the heating element includes a mounting plate, an electric heating tube is mounted on the bottom end of the mounting plate, and the mounting plate can be inserted into the cavity groove, and the locking block is mounted on the outer circumference of the mounting plate.
[0011] Preferably, the plurality of stirring paddles are arranged in a ring array outside the electric heating tube, and each of the plurality of stirring paddles has an auxiliary stirring rod installed on the side of the electric heating tube.
[0012] Preferably, each of the auxiliary stirring rods is equipped with a plurality of extension rods distributed along its axial direction.
[0013] More preferably, each of the plurality of stirring paddles is equipped with a scraper on the side away from the electric heating tube, and one side of each scraper is obliquely cut to form an oblique portion.
[0014] More preferably, the can lid is also equipped with an exhaust valve.
[0015] Most preferably, an installation structure is provided between the saccharification tank body and the tank cover, and the installation structure includes multiple upper fixing ears installed on the outer circumference of the bottom of the tank cover and multiple lower fixing ears fixed on the outer circumference of the top of the saccharification tank body, and each of the upper fixing ears and the lower fixing ears is screwed with a fastening bolt.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In use, the electric heating element can be quickly disassembled and assembled through the disassembly and assembly structure, which facilitates the maintenance or replacement of the electric heating element and improves the efficiency of maintenance or replacement. This, in turn, helps to ensure the normal use of the electric heating element, facilitates the saccharification process of materials, and improves the brewing efficiency of liquor.
[0018] 2. When this utility model is in use, the addition of the auxiliary stirring rod and the extension rod increases the stirring range of the stirring paddle, thereby fully stirring the materials in the saccharification tank, achieving the purpose of improving the stirring effect, which in turn facilitates the uniform heating of the materials, facilitates the complete saccharification of the materials, and improves the yield and quality of the liquor.
[0019] Furthermore, the scraper can clean the inner wall of the saccharification tank, thereby preventing material residue from remaining on the inner wall and preventing scale buildup, which in turn facilitates the production and brewing of baijiu. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 for Figure 1 A sectional view;
[0023] Figure 3 This is a schematic diagram of the structure when the rotating disk is connected to the stirring paddle.
[0024] Figure 4 for Figure 3 A schematic diagram showing the structure when the stirring impeller and rotating disk are disassembled.
[0025] Figure 5 This is a partial sectional view of the connecting disk.
[0026] In the diagram: 1. Saccharification tank; 2. Tank cover; 3. Feeding valve; 4. Stirring mechanism; 41. Motor; 42. Stirring shaft; 43. Rotary disc; 44. Stirring paddle; 5. Exhaust valve; 6. Installation structure; 61. Upper fixing lug; 62. Lower fixing lug; 63. Fastening bolt; 7. Discharge valve; 8. Electric heating element; 9. Cleaning scraper; 10. Auxiliary stirring rod; 11. Disassembly and assembly structure; 111. Connecting plate; 112. Mounting plate; 113. Locking block; 114. Locking bolt; 115. Groove; 116. Slot; 117. Threaded hole; 12. Extension rod. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] This utility model provides, for example Figures 1-5 The saccharification tank shown includes a saccharification tank body 1 and a detachable tank cover 2 installed on the saccharification tank body 1. The saccharification tank body 1 is equipped with a heating element inside, and a discharge valve 7 is installed at the bottom of the saccharification tank body 1. A feeding valve 3 is installed at the top of the tank cover 2. A stirring mechanism 4 is also provided inside the saccharification tank body 1. An exhaust valve 5 is also installed on the tank cover 2.
[0029] The stirring mechanism 4 includes a rotatable rotating disk 43, with multiple stirring paddles 44 connected to the bottom of the rotating disk 43, and a heating element located below the rotating disk 43.
[0030] A disassembly and assembly structure 11 is provided between the heating element and the rotating disk 43. The disassembly and assembly structure 11 includes a connecting disk 111 installed in the middle of the bottom end of the rotating disk 43 and a locking block 113 set on the top of the heating element. The connecting disk 111 has a cavity for the top of the heating element to be inserted, and the inner wall of the cavity has a slot 115 for the locking block 113 to be inserted. The inner wall of the cavity also has a locking groove 116 communicating with the slot 115. The connecting disk 111 also has a screw hole 117, and a locking bolt 114 is screwed into the screw hole 117. The locking block 113 has a threaded hole for the locking bolt 114 to pass through.
[0031] Specifically, the stirring mechanism 4 also includes a driving component for driving the rotating disk 43 to rotate. The driving component includes a motor 41 installed on the top of the tank cover 2. One end of the motor 41 is connected to a stirring shaft 42 extending into the interior of the saccharification tank 1. The rotating disk 43 is installed at the bottom end of the stirring shaft 42.
[0032] Specifically, the heating element includes a mounting plate 112, an electric heating tube 8 is mounted on the bottom of the mounting plate 112, and the mounting plate 112 can be inserted into the cavity groove. The locking block 113 is mounted on the outer circumference of the mounting plate 112.
[0033] As described above, during use, the lid 2 is first installed on the saccharification tank 1, and then the material is added into the saccharification tank 1 through the feeding valve 3. Subsequently, the material in the saccharification tank 1 is heated by the electric heating tube 8. At the same time, the rotating disk 43 is driven to rotate by the motor 41 and the stirring shaft 42. Then, the rotating disk 43 drives the stirring paddle 44 to rotate, so as to stir the material in the saccharification tank 1 evenly, so that the material is heated evenly, which facilitates the material to be thoroughly saccharified in the saccharification tank 1, which is beneficial to improving the yield and quality of liquor.
[0034] When the electric heating element 8 needs maintenance, the lid 2 can be removed from the top of the saccharification tank 1. This causes the lid 2 to move the rotating disk 43 and its connected stirring paddle 44 out of the saccharification tank 1. The stirring paddle 44 can then be cleaned, and the locking bolt 114 can be unscrewed from the threaded hole 117 on the connecting plate 111. The electric heating element 8 can then be rotated counterclockwise to rotate the locking block 113 along the slot 116, so that the locking block 113 rotates to the slot 115 communicating with the slot 116. Then, the electric heating element 8 can be pulled downwards, causing the locking block 113 to move out of the slot 116 through the slot 115, thus separating the mounting plate 112 from the connecting plate 111. This allows the electric heating element 8 to be removed from the bottom of the rotating disk 43. After the electric heating tube 8 is maintained or replaced, the mounting plate 112 is inserted into the connecting plate 111. At this time, the locking block 113 is inserted into the slot 116 through the slot 115. Then, the electric heating tube 8 is rotated clockwise to fully screw the locking block 113 into the slot 116. Finally, the locking bolt 114 is screwed into the screw hole 117 to screw the locking block 113 in place, thus fixing the mounting plate 112 and the connecting plate 111 together and completing the installation of the electric heating tube 8. This allows for quick assembly and disassembly of the electric heating tube 8, facilitating its maintenance or replacement and improving the efficiency of maintenance or replacement. This, in turn, helps ensure the normal use of the electric heating tube 8 and facilitates the saccharification processing of materials.
[0035] Meanwhile, in this embodiment, regarding how the can lid 2 is disassembled and assembled, as follows: Figure 1 and Figure 2 As shown, an installation structure 6 is provided between the saccharification tank 1 and the tank cover 2. The installation structure 6 includes multiple upper fixing ears 61 installed on the outer circumference of the bottom of the tank cover 2 and multiple lower fixing ears 62 fixed on the outer circumference of the top of the saccharification tank 1. Each upper fixing ear 61 and lower fixing ear 62 is screwed with a fastening bolt 63.
[0036] When the lid 2 is installed on the saccharification tank 1, the lid 2 is first placed on the top of the saccharification tank 1. At this time, the upper fixing ear 61 corresponds to the lower fixing ear 62. Then, the upper fixing ear 61 and the lower fixing ear 62 are screwed together by the fastening bolt 63 to complete the installation and fixation of the lid 2 to the saccharification tank 1. When the lid 2 needs to be removed, simply remove the fastening bolt 63 and lift the lid 2 upward to remove the lid 2 from the saccharification tank 1. This facilitates the disassembly and assembly of the stirring mechanism 4 and the heating element, and is beneficial for the maintenance and replacement of the stirring mechanism 4 and the heating element.
[0037] In another embodiment, such as Figures 2-4 As shown, multiple stirring paddles 44 are arranged in a ring array outside the electric heating tube 8, and each of the multiple stirring paddles 44 has an auxiliary stirring rod 10 installed on the side of the electric heating tube 8.
[0038] Furthermore, each auxiliary stirring rod 10 is equipped with multiple extension rods 12 distributed along its axial direction.
[0039] During the rotation of the stirring paddle 44 driven by the driving component, the stirring paddle 44 will drive the auxiliary stirring rod 10 on one side to rotate synchronously. At the same time, the auxiliary stirring rod 10 will drive the extension rod 12 on it to rotate, so as to fully stir the material in the saccharification tank 1, thereby increasing the stirring range of the stirring paddle 44, improving the stirring effect, which is conducive to the uniform heating of the material, and thus facilitates the complete saccharification of the material, improving the yield and quality of the liquor.
[0040] Meanwhile, in this embodiment, such as Figures 2-4 As shown, each of the multiple stirring paddles 44 has a cleaning scraper 9 installed on the side away from the electric heating tube 8, and each cleaning scraper 9 has an oblique cut on one side to form an oblique section.
[0041] While the agitator 44 is rotating, the agitator 44 drives the cleaning scraper 9 on one side to rotate, so that the inclined part on one side of the cleaning scraper 9 rotates along the inner wall of the saccharification tank 1 to clean the inner wall of the saccharification tank 1, thereby preventing material residue on the inner wall of the saccharification tank 1, preventing scale buildup on the inner wall of the saccharification tank 1, and thus facilitating the production and brewing of baijiu.
[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A uniformly heated saccharification vessel, comprising a saccharification vessel body (1) and a detachable lid (2) mounted on the saccharification vessel body (1), characterized in that: The saccharification tank (1) is equipped with a heating element inside, and a discharge valve (7) is installed at the bottom of the saccharification tank (1). A feeding valve (3) is installed at the top of the tank cover (2). A stirring mechanism (4) is also provided inside the saccharification tank (1). The stirring mechanism (4) includes a rotatable rotating disk (43), the bottom of which is connected to a plurality of stirring paddles (44), and the heating element is located below the rotating disk (43); The heating element and the rotating disk (43) are connected by a disassembly and assembly structure (11). The disassembly and assembly structure (11) includes a connecting disk (111) installed at the middle of the bottom end of the rotating disk (43) and a locking block (113) set on the top of the heating element. The connecting disk (111) has a cavity for the top of the heating element to be inserted, and the inner wall of the cavity has a slot (115) for the locking block (113) to be inserted. The inner wall of the cavity also has a locking groove (116) communicating with the slot (115). The connecting disk (111) also has a screw hole (117), and a locking bolt (114) is screwed into the screw hole (117). The locking block (113) has a threaded hole for the locking bolt (114) to pass through.
2. The uniformly heated saccharification vessel according to claim 1, characterized in that: The stirring mechanism (4) further includes a driving component for driving the rotating disk (43) to rotate. The driving component includes a motor (41) installed on the top of the tank cover (2). One end of the motor (41) is connected to a stirring shaft (42) extending into the saccharification tank (1). The rotating disk (43) is installed at the bottom end of the stirring shaft (42).
3. The uniformly heated saccharification vessel according to claim 1, characterized in that: The heating element includes a mounting plate (112), an electric heating tube (8) is installed at the bottom of the mounting plate (112), and the mounting plate (112) can be inserted into the cavity. The locking block (113) is installed on the outer circumference of the mounting plate (112).
4. The uniformly heated saccharification vessel according to claim 3, characterized in that: Multiple stirring blades (44) are arranged in a ring array outside the electric heating tube (8), and each of the multiple stirring blades (44) has a secondary stirring rod (10) installed on the side of the electric heating tube (8) near the side of the electric heating tube (8).
5. The uniformly heated saccharification vessel according to claim 4, characterized in that: Each of the auxiliary stirring rods (10) is equipped with a plurality of extension rods (12) distributed along its axial direction.
6. The uniformly heated saccharification vessel according to claim 3, characterized in that: Each of the multiple stirring paddles (44) is equipped with a cleaning scraper (9) on the side away from the electric heating tube (8), and each cleaning scraper (9) has an oblique cut on one side to form an oblique portion.
7. The uniformly heated saccharification vessel according to claim 1, characterized in that: An exhaust valve (5) is also installed on the can lid (2).
8. The uniformly heated saccharification vessel according to claim 1, characterized in that: An installation structure (6) is provided between the saccharification tank (1) and the tank cover (2), and the installation structure (6) includes multiple upper fixing ears (61) installed on the outer circumference of the bottom of the tank cover (2) and multiple lower fixing ears (62) fixed on the outer circumference of the top of the saccharification tank (1). Each upper fixing ear (61) and lower fixing ear (62) is screwed with a fastening bolt (63).