Full-automatic feeding and discharging sewing machine
By designing a fully automatic sewing machine with loading and unloading, and utilizing components such as limit posts, suction plates, and pressing mechanisms, the machine achieves automated loading, stacking, and unloading of sewing sheets. This solves the problems of low sewing efficiency and high manual labor intensity in existing technologies, improving sewing efficiency and reducing manual labor intensity.
Patent Information
- Application Number
- CN202520170840.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-25
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-25
AI Technical Summary
In existing sewing machines, the feeding, overlapping, and unloading of the first and second sewing pieces still require manual operation, resulting in low sewing efficiency and high labor intensity.
A fully automatic sewing machine for loading and unloading materials was designed, comprising a sewing transfer table, first and second sewing sheet loading tables, a loading transfer mechanism, a sewing transfer mechanism, and an unloading transfer mechanism. It realizes the automated loading, stacking, and unloading of sewing sheets. The automated operation is achieved through the coordinated work of components such as limit posts, suction plates, and pressing mechanisms.
It enables automated feeding, stacking, and unloading of sewing sheets, significantly improving sewing efficiency and reducing manual labor intensity.
Smart Images
Figure CN223866919U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of loading and unloading sewing machines, and in particular to a fully automatic loading and unloading sewing machine. Background Technology
[0002] An existing sewing piece is formed by overlapping and sewing together a first sewing piece 15 and a second sewing piece 16. The sewing piece formed in this way can effectively adapt to various sewing needs.
[0003] Currently, the action of stacking the first sewing piece 15 and the second sewing piece 16 together and then transferring them to the sewing machine for sewing is still done manually, which results in low sewing efficiency and high manual labor intensity.
[0004] Therefore, there is an urgent need in the market for a device that can automatically feed, stack, transfer and sew the first sewing piece 15 and the second sewing piece 16, and automatically unload them. Utility Model Content
[0005] The purpose of this invention is to overcome the above-mentioned defects in the prior art and provide a fully automatic sewing machine for automatically feeding, sewing, and unloading the first and second sewing pieces, thereby reducing manual labor intensity and improving sewing efficiency.
[0006] To achieve the above objectives, this utility model provides a fully automatic loading and unloading sewing machine, including a frame and a sewing transfer table mounted on the frame. A first sewing sheet loading table is mounted on one side of the sewing transfer table, and a second sewing sheet loading table is mounted on the other side. A first loading and transfer mechanism is installed between the sewing transfer table and the first sewing sheet loading table. A second loading and transfer mechanism is installed between the sewing transfer table and the second sewing sheet loading table. A sewing machine table is mounted at one end of the sewing transfer table, and a sewing transfer mechanism for transferring the first and second sewing sheets on the sewing transfer table to the sewing machine table is mounted at the other end. A unloading table is mounted at one end of the sewing machine table, and an unloading and transfer mechanism is installed between the sewing machine table and the unloading table.
[0007] Preferably, the first sewing piece loading platform is equipped with a plurality of first limiting posts for limiting the first sewing piece.
[0008] Preferably, the second sewing piece loading platform is equipped with a plurality of second limiting posts for limiting the second sewing piece.
[0009] Preferably, a transverse drive module is installed above the first sewing sheet loading platform, the sewing transfer platform, and the second sewing sheet loading platform, and the first loading and transfer mechanism and the second loading and transfer mechanism are respectively installed on the transverse drive module.
[0010] Preferably, the first feeding and conveying mechanism includes a first lifting drive module mounted on the horizontal drive module, a first lifting frame mounted on the first lifting drive module, and a plurality of first suction trays mounted on the first lifting frame.
[0011] Preferably, the second feeding and conveying mechanism includes a second lifting drive module mounted on the horizontal drive module, a second lifting frame mounted on the second lifting drive module, and a plurality of second suction trays mounted on the second lifting frame.
[0012] Preferably, the sewing transfer mechanism includes a transfer linear module mounted on one side of the sewing transfer table, a transverse push plate mounted on the transfer linear module, a support plate mounted on one end of the transverse push plate for supporting the first sewing piece and the second sewing piece, and a pressing mechanism mounted on the transverse push plate for pressing the first sewing piece and the second sewing piece together.
[0013] Preferably, the pressing mechanism includes a support shaft mounted on a transverse push plate, a transmission block sleeved on the support shaft, a tilting drive cylinder mounted on the transverse push plate, a tilting block mounted on the tilting drive cylinder, the tilting block sleeved on the support shaft, the tilting block connected to the transmission block, pressing drive cylinders mounted at both ends of the transmission block, and a pressing plate mounted on both pressing drive cylinders.
[0014] Preferably, the unloading and conveying mechanism includes an unloading linear module mounted above the unloading platform, an unloading lifting module mounted on the unloading linear module, and an unloading suction plate mounted on the unloading lifting module.
[0015] Preferably, a sewing machine is mounted on the sewing machine table.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] 1. This utility model uses a first sewing sheet feeding table and a second sewing sheet feeding table to store the first sewing sheet and the second sewing sheet respectively.
[0018] The first and second sewing pieces are transferred to the sewing transfer table by the first and second feeding and transfer mechanisms, respectively.
[0019] The overlapping first and second sewing pieces are transferred to the sewing machine table via a sewing transfer mechanism.
[0020] The sewing machine table sews the first and second sewing pieces, which are stacked together, into a sewing piece.
[0021] The material feeding and conveying mechanism transfers the sewing parts to the material feeding table.
[0022] 2. The present invention provides a fully automatic loading and unloading sewing machine for realizing the automatic loading, automatic overlapping, automatic sewing and automatic unloading of the first sewing piece and the second sewing piece, thereby greatly reducing the intensity of manual labor and greatly improving sewing efficiency. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the structure of a fully automatic loading and unloading sewing machine provided by an embodiment of this utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the first sewing sheet feeding platform, the first feeding and transferring mechanism, the second sewing sheet feeding platform, and the second feeding and transferring mechanism provided in the embodiments of this utility model;
[0026] Figure 3 This is a schematic diagram of the structure of the sewing transfer table, sewing transfer mechanism, sewing machine table and sewing machine provided in the embodiments of this utility model;
[0027] Figure 4 This is a schematic diagram of the sewing transfer mechanism provided in an embodiment of the present invention;
[0028] Figure 5 This is a schematic diagram of the material feeding and conveying mechanism and the material feeding platform provided in an embodiment of this utility model.
[0029] The diagram includes:
[0030] 1. Frame; 10. Unloading and transfer mechanism; 101. Unloading linear module; 102. Unloading lifting module; 103. Unloading suction plate; 11. Lateral drive module; 15. First sewing piece; 16. Second sewing piece; 2. Sewing transfer table; 3. First sewing piece loading table; 31. First limiting post; 4. Second sewing piece loading table; 41. Second limiting post; 5. First loading and transfer mechanism; 51. First lifting drive module; 52. First lifting frame; 53. First 6. Suction tray; 7. Second feeding and transfer mechanism; 8. Second lifting drive module; 9. Second lifting frame; 10. Second suction tray; 11. Sewing transfer mechanism; 12. Transfer linear module; 13. Horizontal push plate; 14. Support plate; 15. Pressing mechanism; 16. Tilting drive cylinder; 17. Tilting block; 18. Support shaft; 19. Transmission block; 10. Pressing drive cylinder; 11. Pressing plate; 22. Sewing machine table; 23. Sewing machine; 34. Unloading table. Detailed Implementation
[0031] The technical solution of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0032] Please see Figures 1 to 5 This utility model provides a fully automatic loading and unloading sewing machine, including a frame 1 and a sewing transfer table 2 mounted on the frame 1. A first sewing piece loading table 3 is mounted on one side of the sewing transfer table 2, and a second sewing piece loading table 4 is mounted on the other side. A first loading and transfer mechanism 5 is installed between the sewing transfer table 2 and the first sewing piece loading table 3. A second loading and transfer mechanism 6 is installed between the sewing transfer table 2 and the second sewing piece loading table 4. A sewing machine table 8 is mounted at one end of the sewing transfer table 2, and a sewing transfer mechanism 7 is mounted at the other end for transferring the first sewing piece 15 and the second sewing piece 16 on the sewing transfer table 2 to the sewing machine table 8. A unloading table 9 is mounted at one end of the sewing machine table 8, and an unloading and transfer mechanism 10 is installed between the sewing machine table 8 and the unloading table 9.
[0033] The first sewing piece feeding platform 3 is equipped with several first limiting posts 31 for limiting the first sewing piece 15. The first limiting posts 31 are used to position and fix the feeding position of the first sewing piece 15.
[0034] The second sewing piece feeding platform 4 is equipped with several second limiting posts 41 for limiting the second sewing piece 16. The second limiting posts 41 are used to position and fix the feeding position of the second sewing piece 16.
[0035] A horizontal drive module 11 is installed above the first sewing sheet loading platform 3, the sewing transfer platform 2, and the second sewing sheet loading platform 4. The first loading and transfer mechanism 5 and the second loading and transfer mechanism 6 are respectively installed on the horizontal drive module 11.
[0036] The first feeding and conveying mechanism 5 includes a first lifting drive module 51 mounted on the horizontal drive module 11, a first lifting frame 52 mounted on the first lifting drive module 51, and a plurality of first suction plates 53 mounted on the first lifting frame 52. The first suction plates 53 are used to grip the first sewing piece 15.
[0037] The second feeding and conveying mechanism 6 includes a second lifting drive module 61 mounted on the horizontal drive module 11, a second lifting frame 62 mounted on the second lifting drive module 61, and a plurality of second suction discs 63 mounted on the second lifting frame 62. The second suction discs 63 are used to grip the second sewing piece 16.
[0038] The first feeding and transferring mechanism 5 and the second feeding and transferring mechanism 6 share a single lateral drive module 11, which is more energy-efficient and effective. Furthermore, this single lateral drive module 11 can independently control the lateral movement of the first feeding and transferring mechanism 5 and the second feeding and transferring mechanism 6 according to existing control programs.
[0039] The sewing transfer mechanism 7 includes a transfer linear module 71 mounted on one side of the sewing transfer table 2, a transverse push plate 72 mounted on the transfer linear module 71, a support plate 73 mounted on one end of the transverse push plate 72 for supporting the first sewing piece 15 and the second sewing piece 16, and a pressing mechanism 74 mounted on the transverse push plate 72 for pressing the first sewing piece 15 and the second sewing piece 16.
[0040] The clamping mechanism 74 includes a support shaft 743 mounted on a transverse push plate 72, a transmission block 744 sleeved on the support shaft 743, a tilting drive cylinder 741 mounted on the transverse push plate 72, a tilting block 742 mounted on the tilting drive cylinder 741, the tilting block 742 sleeved on the support shaft 743, the tilting block 742 connected to the transmission block 744, and clamping drive cylinders 745 mounted at both ends of the transmission block 744. A clamping plate 746 is mounted on both clamping drive cylinders 745.
[0041] A sewing machine 81 is installed on the sewing machine table 8.
[0042] The unloading and transfer mechanism 10 includes an unloading linear module 101 mounted above the unloading platform 9, an unloading lifting module 102 mounted on the unloading linear module 101, and an unloading suction plate 103 mounted on the unloading lifting module 102.
[0043] The working principle of a fully automatic sewing machine for loading and unloading materials according to an embodiment of this utility model is as follows:
[0044] S1: The first sewing pieces 15 stacked in batches are positioned and fixed by the first limiting post 31 of the first sewing piece feeding platform 3;
[0045] S2: The first sewing piece 15 on the first sewing piece loading platform 3 is picked up by the first suction plate 53 of the first feeding and transfer mechanism 5 and placed on the tray 73 of the sewing transfer mechanism 7 on the sewing transfer platform 2.
[0046] S3: The second sewing pieces 16 stacked in batches are positioned and fixed by the second limiting post 41 of the second sewing piece feeding platform 4;
[0047] S4: The second feeding plate 63 of the second feeding and transfer mechanism 6 picks up the second sewing piece 16 on the second sewing piece feeding table 4 and places it on the first sewing piece 15 on the sewing transfer table 2.
[0048] S5: The flipping drive cylinder 741 of the pressing mechanism 74 of the sewing transfer mechanism 7 pushes the flipping block 742 to rotate along the axis of the support shaft 743. The flipping block 742 thereby drives the transmission block 744 to flip at a certain angle, so that the pressing plate 746 is parallel to the support plate 73. Then, the pressing drive cylinder 745 drives the pressing plate 746 to press on the second sewing piece 16, so that the pressing plate 746 and the support plate 73 together clamp the first sewing piece 15 and the second sewing piece 16 that are stacked together. Finally, the transfer linear module 71 drives the transverse push plate 72 to reach the sewing machine table 8. The pressing mechanism 74 is slightly loosened, and the transfer linear module 71 drives the transverse push plate 72 to retract, so that the first sewing piece 15 and the second sewing piece 16 that are stacked together are transferred to the sewing machine table 8.
[0049] S6: The sewing machine 81 on the sewing machine table 8 sews the first sewing piece 15 and the second sewing piece 16 that are stacked together into a sewing piece;
[0050] S7: The feeding suction plate 103 of the feeding transfer mechanism 10 transfers the sewing piece from the sewing machine table 8 to the feeding table 9.
[0051] The fully automatic loading and unloading sewing machine of this utility model has the advantages of: realizing fully automatic loading and unloading sewing of the first sewing piece 15 and the second sewing piece 16, with a high degree of automation, high sewing efficiency, and low manual labor intensity.
[0052] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A full-automatic feeding and discharging sewing machine comprising a frame (1), characterized in that, Also include the sewing transfer table (2) installed on the rack (1), one side of the sewing transfer table (2) is equipped with the first sewing piece feeding table (3), the other side is equipped with the second sewing piece feeding table (4), the first feeding transfer mechanism (5) is installed between the sewing transfer table (2) and the first sewing piece feeding table (3), the second feeding transfer mechanism (6) is installed between the sewing transfer table (2) and the second sewing piece feeding table (4), one end of the sewing transfer table (2) is equipped with the sewing machine table (8), the other end is equipped with the sewing transfer mechanism (7) for transferring the first sewing piece (15) and the second sewing piece (16) on the sewing transfer table (2) to the sewing machine table (8), one end of the sewing machine table (8) is equipped with the discharging table (9), the discharging transfer mechanism (10) is installed between the sewing machine table (8) and the discharging table (9).
2. The full-automatic sewing machine of claim 1, wherein, The first sewing piece feeding table (3) is provided with a plurality of first limiting columns (31) for limiting the first sewing piece (15).
3. The full-automatic sewing machine of claim 1, wherein, The second sewing piece feeding table (4) is provided with a plurality of second limiting columns (41) for limiting the second sewing piece (16).
4. The full-automatic sewing machine of claim 1, wherein, The first sewing piece feeding table (3), the sewing transfer table (2) and the second sewing piece feeding table (4) are provided with a transverse driving module (11) above.
5. The full-automatic loading and unloading sewing machine according to claim 4, characterized in that, The first feeding transfer mechanism (5) comprises a first lifting driving module (51) installed on the transverse driving module (11), a first lifting frame (52) installed on the first lifting driving module (51), and a plurality of first suction discs (53) installed on the first lifting frame (52).
6. The full-automatic loading and unloading sewing machine according to claim 4, characterized in that, The second feeding transfer mechanism (6) comprises a second lifting driving module (61) installed on the transverse driving module (11), a second lifting frame (62) installed on the second lifting driving module (61), and a plurality of second suction discs (63) installed on the second lifting frame (62).
7. The full-automatic loading and unloading sewing machine according to claim 1, characterized in that, The sewing transfer mechanism (7) comprises a transfer linear module (71) installed on one side of the sewing transfer table (2), a transverse push plate (72) installed on the transfer linear module (71), a supporting plate (73) installed on one end of the transverse push plate (72) and used for supporting the first sewing piece (15) and the second sewing piece (16), and a pressing mechanism (74) installed on the transverse push plate (72) and used for pressing the first sewing piece (15) and the second sewing piece (16).
8. The full-automatic loading and unloading sewing machine according to claim 7, characterized in that, The pressing mechanism (74) comprises a supporting shaft (743) arranged on the transverse push plate (72), a transmission block (744) sleeved on the supporting shaft (743), a turnover driving cylinder (741) arranged on the transverse push plate (72), a turnover block (742) arranged on the turnover driving cylinder (741), the turnover block (742) being sleeved on the supporting shaft (743), the turnover block (742) being connected to the transmission block (744), and the transmission block (744) being provided with a pressing driving cylinder (745) at both ends, and the two pressing driving cylinders (745) being provided with a pressing plate (746) in common.
9. The full-automatic loading and unloading sewing machine according to claim 1, characterized in that, The blanking transfer mechanism (10) comprises a blanking linear module (101) arranged above the blanking table (9), a blanking lifting module (102) arranged on the blanking linear module (101), and a blanking suction disc (103) arranged on the blanking lifting module (102).
10. The full-automatic loading and unloading sewing machine according to claim 1, characterized in that, The sewing machine table (8) is provided with a sewing machine (81).