Dehairing device for flannel fabric

Abstract

The unhairing device comprises a fixing frame, an auxiliary roller is rotationally connected to the inner wall of the fixing frame, a collecting box is fixedly connected to the front face of the fixing frame, and a cleaning roller brush is rotationally connected to the inner wall of the fixing frame. A driving assembly is started to drive a plurality of cleaning roller brushes and a plurality of traction rollers to rotate relatively through a plurality of first transmission gears and a plurality of second transmission gears, fluff on the surface of the fabric can be brushed away, meanwhile, the fabric is pulled to move rightwards, a suction mechanism is started to suck the fluff into a collecting box, and the fluff is filtered and collected through a collecting assembly. The switch sealing mechanism is turned on to pull the collecting assembly to be separated from the collecting box, so that the fluff can be cleaned in a centralized manner, the purpose of continuously cleaning and collecting the fluff falling off from the surface of flannel fabric is achieved, and the situation that the fluff is adhered through a rubber roller and needs to be cleaned regularly is avoided; and the processing continuity and the processing efficiency of the unhairing device are greatly reduced.

Description

Technical Field

[0001] This utility model relates to the field of flannel fabric processing technology, and in particular to a flannel fabric depilation device. Background Technology

[0002] Flannel fabric is a soft, napped (cotton) wool fabric woven from coarse (cotton) wool yarn. Its production process is complex, including dyeing some wool (or cotton fibers), then mixing it with undyed wool (or cotton fibers), and then making it through spinning, weaving, fulling, and napping processes.

[0003] After flannel fabric is produced, the surface may become loose due to the tension during the production process, resulting in pilling. Therefore, a depilatory device is needed to remove the pilling from the fabric.

[0004] Most existing depilatory devices use adhesive rollers to adhere to and remove lint from fabrics. However, after a period of depilation, the surface of the adhesive rollers becomes covered with lint, which reduces the effectiveness of the adhesive depilatory action. Regular cleaning of the rollers is required to remove the lint, which greatly reduces the processing continuity and efficiency of the depilatory device. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a flannel removal device for flannel fabrics, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A lint removal device for flannel fabric includes a fixed frame, an auxiliary roller rotatably connected to the inner wall of the fixed frame, a collection box fixedly connected to the front of the fixed frame, a cleaning roller brush rotatably connected to the inner wall of the fixed frame, a first transmission gear fixedly connected to the surface of the cleaning roller brush, a traction roller rotatably connected to the inner wall of the fixed frame, a second transmission gear fixedly connected to the surface of the traction roller, a suction mechanism inside the fixed frame, a collection assembly inside the collection box, a switching and sealing mechanism on the top surface of the collection box, and a drive assembly inside the fixed frame.

[0008] Preferably, the suction mechanism consists of an air inlet hood, a connecting duct, and a fan. The air inlet hood is fixedly connected to the inner wall of the fixed frame. The air inlet end of the connecting duct is fixedly connected to the inner wall of the air inlet hood, and the connecting duct is fixedly connected to the inner wall of the fixed frame. The air outlet end of the connecting duct is fixedly connected to the inner wall of the collection box. The fan is fixedly connected to the left side of the collection box, and the air inlet end of the fan is fixedly connected to the inner wall of the collection box.

[0009] Preferably, the collection assembly consists of a limiting slide rail, a fixing frame, and a collection bag. The limiting slide rail is fixedly connected to the inner wall of the collection box, the fixing frame is slidably connected to the inner wall of the limiting slide rail, and the fixing frame overlaps with the inner wall of the collection box. The collection bag is fixedly connected to the inner wall of the fixing frame.

[0010] Preferably, the switch sealing mechanism consists of a hinge, a sealing door panel, and a door lock. The hinge is fixedly connected to the top surface of the collection box, the sealing door panel is hinged to the collection box via the hinge, and the door lock is fixedly connected to the inner wall of the sealing door panel.

[0011] Preferably, the drive assembly consists of a servo motor, a drive wheel, a transmission belt, a first driven wheel, and a second driven wheel. The servo motor is fixedly connected to the inner wall of the fixed frame, the inner wall of the drive wheel is fixedly connected to the output end of the servo motor, the transmission belt meshes with the inner wall of the drive wheel, the inner wall of the first driven wheel is fixedly connected to the surface of the cleaning roller brush and meshes with the transmission belt, and the inner wall of the second driven wheel is fixedly connected to the surface of the traction roller and meshes with the transmission belt.

[0012] Preferably, the collection box is rectangular and made of metal.

[0013] Preferably, there are multiple air inlet hoods, and all multiple air inlet hoods are located inside the fixed frame and arranged symmetrically.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This depilatory device for flannel fabrics, when activated, drives multiple cleaning brushes and multiple traction rollers to rotate relative to each other via multiple first transmission gears and multiple second transmission gears, thereby brushing away the lint on the fabric surface. Simultaneously, the fabric is pulled to the right, activating the suction mechanism to draw the lint into the collection box. The lint is then filtered and collected by the collection component. Activating the switch sealing mechanism pulls the collection component away from the collection box, thus enabling centralized cleaning of the lint. This achieves the goal of facilitating continuous cleaning and collection of lint detached from the surface of flannel fabrics, avoiding the problem of significantly reduced processing continuity and efficiency caused by the need for periodic cleaning of lint adhering to the rubber rollers. Attached Figure Description

[0015] Figure 1 This is an isometric drawing of the structure of this utility model;

[0016] Figure 2 This is a rear view of the structure of this utility model;

[0017] Figure 3 This is a partial structural diagram of the present invention;

[0018] Figure 4 This is an enlarged view of the structure at point A of this utility model;

[0019] Figure 5 This is a rear sectional view of the structure of this utility model.

[0020] In the diagram: 1. Fixed frame; 2. Auxiliary roller; 3. Collection box; 4. Cleaning roller brush; 5. First transmission gear; 6. Traction roller; 7. Second transmission gear; 8. Air inlet hood; 9. Connecting air duct; 10. Fan; 11. Limiting slide rail; 12. Fixed frame; 13. Collection bag; 14. Hinge; 15. Sealing door panel; 16. Door lock; 17. Servo motor; 18. Drive wheel; 19. Transmission belt; 20. First driven wheel; 21. Second driven wheel. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figure 1-5A lint removal device for flannel fabric includes a fixed frame 1, an auxiliary roller 2 rotatably connected to the inner wall of the fixed frame 1, and a collection box 3 fixedly connected to the front of the fixed frame 1. The collection box 3 is rectangular and made of metal, which provides higher strength and makes it less prone to deformation and damage under stress, thus increasing its durability. A cleaning roller brush 4 is rotatably connected to the inner wall of the fixed frame 1, and a first transmission gear 5 is fixedly connected to the surface of the cleaning roller brush 4. A traction roller 6 is rotatably connected to the inner wall of the fixed frame 1, and a second transmission gear 7 is fixedly connected to the surface of the traction roller 6. A suction mechanism is provided inside the fixed frame 1, consisting of multiple air inlets 8, connecting air ducts 9, and a fan 10. Multiple air inlets 8 are symmetrically arranged inside the fixed frame 1 to collect lint, thereby increasing the suction range. The air inlets 8 are fixedly connected to the inner wall of the fixed frame 1. The air inlet end of the connecting duct 9 is fixedly connected to the inner wall of the air inlet hood 8, and the air inlet end of the connecting duct 9 is fixedly connected to the inner wall of the fixed frame 1. The air outlet end of the connecting duct 9 is fixedly connected to the inner wall of the collection box 3. The fan 10 is fixedly connected to the left side of the collection box 3, and the air inlet end of the fan 10 is fixedly connected to the inner wall of the collection box 3. It has the function of sucking lint into the collection box 3 for automatic collection. The collection component consists of a limiting slide rail 11, a fixed frame 12, and a collection bag 13. The limiting slide rail 11 is fixedly connected to the inner wall of the collection box 3. The fixed frame 12 is slidably connected to the inner wall of the limiting slide rail 11 and overlaps with the inner wall of the collection box 3. The collection bag 13 is fixedly connected to the inner wall of the fixed frame 12 for filtering and collecting lint, which facilitates centralized cleaning of lint. The collection box 3 is equipped with a collection component inside. The top surface of the collection box 3 is equipped with a switch sealing mechanism. The fixed frame 1 is equipped with a drive component inside.

[0023] Specifically, the switch sealing mechanism consists of a hinge 14, a sealing door panel 15, and a door lock 16. The hinge 14 is fixedly connected to the top surface of the collection box 3. The sealing door panel 15 is hinged to the collection box 3 via the hinge 14. The door lock 16 is fixedly connected to the inner wall of the sealing door panel 15. It is used to open and seal the collection box 3, which facilitates the cleaning of lint and stable suction.

[0024] Specifically, the drive assembly consists of a servo motor 17, a drive wheel 18, a transmission belt 19, a first driven wheel 20, and a second driven wheel 21. The servo motor 17 is fixedly connected to the inner wall of the fixed frame 1. The inner wall of the drive wheel 18 is fixedly connected to the output end of the servo motor 17. The transmission belt 19 meshes with the inner wall of the drive wheel 18. The inner wall of the first driven wheel 20 is fixedly connected to the surface of the cleaning roller brush 4, and the inner wall of the first driven wheel 20 meshes with the transmission belt 19. The inner wall of the second driven wheel 21 is fixedly connected to the surface of the traction roller 6, and the inner wall of the second driven wheel 21 meshes with the transmission belt 19. This assembly is used to drive the cleaning roller brush 4 and the traction roller 6 to rotate synchronously, facilitating the simultaneous traction movement of the fabric and the cleaning of lint, thus improving cleaning efficiency.

[0025] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that provides control.

[0026] In use: First, the flannel fabric is pulled along the surfaces of multiple auxiliary rollers 2, between multiple air inlets 8, and between multiple cleaning roller brushes 4, and then clamped and fixed between multiple traction rollers 6. The servo motor 17 is started to drive the drive wheel 18 and transmission belt 19 to rotate. Through the meshing of the transmission belt 19 with the first driven wheel 20, the cleaning roller brushes 4 and the first transmission gear 5 are driven to rotate. Through the mutual meshing of the multiple first transmission gears 5, the multiple cleaning roller brushes 4 are driven to rotate relative to each other to brush away the lint from the fabric surface. Through the meshing of the transmission belt 19 with the second driven wheel 21, the traction rollers 6 and the second... The transmission gear 7 rotates, and through the meshing of multiple second transmission gears 7, multiple traction rollers 6 rotate relative to each other to pull the fabric to the right. At the same time, the fan 10 is started to draw air from the surface of the fabric and the brushed-off lint through the collection box 3, the connecting air duct 9 and the air inlet hood 8. After the lint enters the collection box 3, it is filtered and collected by the collection bag 13. When too much lint is collected, the door lock 16 is opened and the sealing door panel 15 is opened by the hinge 14. The fixing frame 12 is pulled forward to drive the collection bag 13 to slide out of the limit slide rail 11 and the collection box 3, so that the lint can be cleaned in a concentrated manner.

[0027] In summary, this lint removal device for flannel fabrics, by activating the drive assembly, drives multiple cleaning rollers 4 and multiple traction rollers 6 to rotate relative to each other via multiple first transmission gears 5 and multiple second transmission gears 7, thereby brushing away the lint from the fabric surface. Simultaneously, the fabric is pulled to the right, activating the suction mechanism to draw the lint into the collection box 3. The lint is then filtered and collected by the collection assembly. Activating the switch sealing mechanism pulls the collection assembly away from the collection box 3, thus enabling centralized cleaning of the lint. This achieves the goal of continuous cleaning and collection of lint detached from the flannel fabric surface, avoiding the problem of significantly reduced processing continuity and efficiency caused by the need for periodic cleaning of lint adhering to the rubber rollers. This device addresses the problems mentioned in the background art.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A depilatory device for flannel fabric, comprising a fixing frame (1), characterized in that, An auxiliary roller (2) is rotatably connected to the inner wall of the fixed frame (1). A collection box (3) is fixedly connected to the front of the fixed frame (1). A cleaning roller brush (4) is rotatably connected to the inner wall of the fixed frame (1). A first transmission gear (5) is fixedly connected to the surface of the cleaning roller brush (4). A traction roller (6) is rotatably connected to the inner wall of the fixed frame (1). A second transmission gear (7) is fixedly connected to the surface of the traction roller (6). A suction mechanism is provided inside the fixed frame (1). A collection component is provided inside the collection box (3). A switch sealing mechanism is provided on the top surface of the collection box (3). A drive component is provided inside the fixed frame (1).

2. The deflashing device for flannel fabric according to claim 1, characterized in that, The suction mechanism consists of an air inlet hood (8), a connecting air duct (9), and a fan (10). The air inlet hood (8) is fixedly connected to the inner wall of the fixed frame (1). The air inlet end of the connecting air duct (9) is fixedly connected to the inner wall of the air inlet hood (8), and the air outlet end of the connecting air duct (9) is fixedly connected to the inner wall of the collection box (3). The fan (10) is fixedly connected to the left side of the collection box (3), and the air inlet end of the fan (10) is fixedly connected to the inner wall of the collection box (3).

3. The deflashing device for flannel fabric according to claim 1, characterized in that, The collection assembly consists of a limiting slide rail (11), a fixing frame (12), and a collection bag (13). The limiting slide rail (11) is fixedly connected to the inner wall of the collection box (3). The fixing frame (12) is slidably connected to the inner wall of the limiting slide rail (11) and overlaps with the inner wall of the collection box (3). The collection bag (13) is fixedly connected to the inner wall of the fixing frame (12).

4. A depilatory device for flannel fabric according to claim 1, characterized in that, The switch sealing mechanism consists of a hinge (14), a sealing door panel (15), and a door lock (16). The hinge (14) is fixedly connected to the top surface of the collection box (3). The sealing door panel (15) is hinged to the collection box (3) via the hinge (14). The door lock (16) is fixedly connected to the inner wall of the sealing door panel (15).

5. A depilatory device for flannel fabric according to claim 1, characterized in that, The drive assembly consists of a servo motor (17), a drive wheel (18), a transmission belt (19), a first driven wheel (20), and a second driven wheel (21). The servo motor (17) is fixedly connected to the inner wall of the fixed frame (1). The inner wall of the drive wheel (18) is fixedly connected to the output end of the servo motor (17). The transmission belt (19) meshes with the inner wall of the drive wheel (18). The inner wall of the first driven wheel (20) is fixedly connected to the surface of the cleaning roller brush (4), and the inner wall of the first driven wheel (20) meshes with the transmission belt (19). The inner wall of the second driven wheel (21) is fixedly connected to the surface of the traction roller (6), and the inner wall of the second driven wheel (21) meshes with the transmission belt (19).

6. A depilatory device for flannel fabric according to claim 1, characterized in that, The collection box (3) is rectangular and made of metal.

7. A depilatory device for flannel fabric according to claim 2, characterized in that, The number of air inlet hoods (8) is multiple, and the multiple air inlet hoods (8) are symmetrically arranged inside the fixed frame (1).

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