Diesel engine double-generator wheel train for motor home

By designing a dual-generator wheel system for RV diesel engines, and adopting multi-wedge belt drive and bracket tensioning structure, the problems of high conversion cost and unstable quality of traditional RV diesel engines have been solved, achieving the effects of increased power generation, compact layout, high reliability and low-cost assembly.

CN223868077UActive Publication Date: 2026-02-03KUNMING YUNNEI POWER
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Patent Information

Application Number
CN202520636527.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-06-28
Filing Date
2025-04-07
Publication Date
2026-02-03
Estimated Expiration
2035-04-07

AI Technical Summary

Technical Problem

Traditional RV diesel generator conversions are costly and of inconsistent quality, unable to quickly replenish battery packs, and vary widely in quality.

Method used

Design a dual generator wheel system for a diesel engine in a motorhome. The wheel system structure adopts a first and second multi-ribbed belt drive connection, including a crankshaft pulley, a fan pulley, a water pump pulley, an air conditioning pulley, and a generator. The water pump pulley is a double-layer pulley, which is tensioned by a bracket and a tensioning wheel to ensure stable transmission of the multi-ribbed belt.

Benefits of technology

This resulted in increased power generation, reduced modification costs, improved overall layout compactness and reliability, avoided interference and breakage effects from multiple wedge belts, and ensured vehicle safety and low-cost assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a diesel engine double-generator gear train for a motor home, and relates to the technical field of improvement of diesel engines for motor homes. The first wheel train comprises a crankshaft belt pulley, a fan belt pulley, a water pump belt pulley, an air conditioner belt pulley and a first generator which are in transmission connection through a first poly V-belt; the second gear train comprises a water pump belt pulley and a second generator which are in transmission connection through a second poly V-belt; the water pump belt pulley is a double-layer belt pulley and is embedded into the first poly V-belt and the second poly V-belt respectively; the purposes that the gear train with the double generators is simple in structure, low in cost and convenient to assemble are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of motor home diesel engine improvement, specifically, it is a motor home diesel engine double generator train. BACKGROUND

[0002] Traditional diesel engine front end train belt mechanical air conditioner, generator, respectively for the cab refrigeration and low voltage battery power supply. For the living motor home, in addition to the low voltage battery, also equipped with 15 degrees above battery pack, to meet the power demand of motor home equipment, engine only one generator can not quickly charge the battery pack, usually by the refitting factory adds generator, the installation cost is high, at the same time, the refitting level is uneven, easy to lead to quality and after-sales problem. Therefore, the motor home special engine needs to redesign the front end train to meet the double generator layout requirement. SUMMARY

[0003] The utility model discloses a motor home diesel engine double generator train to realize the train structure simple, low cost and convenient assembly with double generator.

[0004] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0005] A motor home diesel engine double generator train, comprising:

[0006] The first train comprises a crankshaft pulley, a fan pulley, a water pump pulley, an air conditioner pulley and a first generator connected by a first multi-vee belt drive;

[0007] The second train comprises a water pump pulley and a second generator connected by a second multi-vee belt drive;

[0008] The water pump pulley is a double-layer pulley, respectively embedded in the first multi-vee belt and the second multi-vee belt.

[0009] Preferably, the crankshaft pulley, the fan pulley and the first generator are arranged on one side of the water pump pulley, and the air conditioner pulley and the second generator are arranged on the other side of the water pump pulley.

[0010] Further, the first generator is connected with the engine cylinder body through a first support.

[0011] Further, a first tension pulley is detachably mounted on the side wall of the engine cylinder body, the first tension pulley is in transmission connection with the first multi-vee belt, and the first tension pulley is used for tensioning the first multi-vee belt.

[0012] Further, the second generator is connected through a second support air conditioner, the second support includes a horizontal plate and a vertical plate, the second generator is detachably connected with the vertical plate, a second tensioning wheel is detachably mounted on the side wall of the vertical plate, the second tensioning wheel is in transmission connection with the second multi-ribbed belt, and the second tensioning wheel is used for tensioning the second multi-ribbed belt.

[0013] Further, the top surface of the horizontal plate is provided with a plurality of positioning cylinders which are vertically penetrated and have inner threads on inner walls, and the top surface of the horizontal plate is provided with a reinforcing outer plate which surrounds the positioning cylinders, and a plurality of reinforcing ribs are arranged in the surrounding range of the reinforcing outer plate and are connected with the inner walls of the reinforcing outer plate and the outer walls of the positioning cylinders or the outer walls of two adjacent positioning cylinders.

[0014] In the process of use, the utility model has the following beneficial effects:

[0015] The power generation of the diesel engine is increased, the generator is reduced from the source, the installation cost is high, the modification level is uneven, the quality and the incidence of after-sales problems are caused, the overall arrangement of the engine is more compact, the structure is simple, the assembly is convenient, the reliability is high, the cost of the whole vehicle is low.

[0016] The water pump pulley is used as a double-layer pulley, the length of the multi-ribbed belt can be effectively shortened, the risk of tooth skipping of the multi-ribbed belt is reduced, the second multi-ribbed belt can be prevented from interfering with the engine chain wheel cover, and the single-layer pulley is used for other pulleys such as the fan pulley, so that the overall cantilever length of the fan after assembly is unchanged, the reliability of the fan is higher, and the overall length of the engine is more compact.

[0017] In actual use, even if the second multi-ribbed belt is broken, the first generator, the air conditioner, the water pump and the fan in the engine cooling system can normally operate, so that the safety of the whole vehicle is effectively ensured by the layout. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The utility model discloses a structure schematic diagram.

[0019] Figure 2 The utility model discloses a front view structure schematic diagram.

[0020] Wherein, 1-first multi-ribbed belt, 2-crank pulley, 3-fan pulley, 4-water pump pulley, 5-air conditioner pulley, 6-first generator, 7-second multi-ribbed belt, 8-second generator, 9-first support, 10-first tensioning wheel, 11-second support, 12-horizontal plate, 13-vertical plate, 14-second tensioning wheel, 15-positioning cylinder, 16-inner thread, 17-reinforcing outer plate. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0023] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] Please refer to Figure 1 and Figure 2 As shown, a dual-generator wheel system for a diesel engine in a motorhome includes:

[0028] The first gear train includes a crankshaft pulley 2, a fan pulley 3, a water pump pulley 4, an air conditioning pulley 5, and a first generator 6, which are connected by a first multi-ribbed belt 1.

[0029] The second gear train includes a water pump pulley 4 and a second generator 8, which are driven by a second multi-wedge belt 7.

[0030] The water pump pulley 4 is a double-layer pulley, with the first multi-wedge belt 1 and the second multi-wedge belt 7 respectively embedded in it.

[0031] Furthermore, the crankshaft pulley 2, the fan pulley 3, and the first generator 6 are located on one side of the water pump pulley 4, while the air conditioning pulley 5 and the second generator 8 are located on the other side of the water pump pulley 4.

[0032] Furthermore, the first generator 6 is connected to the engine block via the first bracket 9.

[0033] Meanwhile, a first tensioning pulley 10 is detached and installed on the side wall of the engine cylinder block. The first tensioning pulley 10 is connected to the first multi-wedge belt 1 for transmission. The first tensioning pulley 10 is used to tension the first multi-wedge belt 1.

[0034] Furthermore, the second generator 8 is connected to the air conditioner via the second bracket 11. The second bracket 11 includes a horizontal plate 12 and a vertical plate 13. The second generator 8 is detachably connected to the vertical plate 13. A second tensioning wheel 14 is detachably installed on the side wall of the vertical plate 13. The second tensioning wheel 14 is connected to the second multi-ribbed belt 7 for transmission. The second tensioning wheel 14 is used to tension the second multi-ribbed belt 7.

[0035] More specifically, the top surface of the horizontal plate 12 is provided with a plurality of positioning cylinders 15, the positioning cylinders 15 being vertically penetrating and having internal threads 16 on their inner walls. The top surface of the horizontal plate 12 is provided with a reinforcing outer plate 17 surrounding the positioning cylinders 15. The reinforcing outer plate 17 is provided with a plurality of reinforcing ribs within its surrounding area. The two ends of the reinforcing ribs are connected to the inner walls of the reinforcing outer plate 17 and the outer walls of the positioning cylinders 15, or the two ends of the reinforcing ribs are connected to the outer walls of two adjacent positioning cylinders 15.

[0036] Thus, for this application, the power generation of the diesel engine is increased, the cost of adding a generator by the modification plant is reduced from the source, the quality and after-sales problems caused by the high cost of the addition and the uneven quality of the modification are reduced, the overall engine layout is more compact, the structure is simple, the assembly is convenient, the reliability is high, and the cost of using it in the whole vehicle is low.

[0037] Using the water pump pulley 4 as a double-layer pulley can effectively shorten the length of the multi-ribbed belt and reduce the risk of tooth skipping. It can also avoid interference between the second multi-ribbed belt 7 and the engine sprocket cover. Furthermore, other pulleys such as the fan pulley 3 use single-layer pulleys, so that the overall cantilever length remains unchanged after the fan is assembled, resulting in higher fan reliability and a more compact overall engine length.

[0038] Furthermore, even if the second multi-wedge belt 7 breaks during actual use, it will not affect the normal operation of the first generator 6, air conditioning, and water pump and fan in the engine cooling system, thus effectively ensuring the safety of the entire vehicle through the layout.

[0039] Meanwhile, the integrated design of the second bracket 11 reduces the number of parts and reduces the wear and skipping of the second multi-wedge belt 7 caused by the cumulative error of multiple parts assembly. At the same time, the design of the positioning cylinder 15, reinforcing ribs and reinforcing outer plate 17 improves the overall strength and durability.

[0040] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A dual-generator wheel system for a diesel engine in a motorhome, characterized in that, include: The first gear train includes a crankshaft pulley (2), a fan pulley (3), a water pump pulley (4), an air conditioning pulley (5), and a first generator (6) connected by a first multi-wedge belt (1). The second gear train includes a water pump pulley (4) and a second generator (8) connected by a second multi-wedge belt (7). The water pump pulley (4) is a double-layer pulley, with the first multi-wedge belt (1) and the second multi-wedge belt (7) embedded in it respectively.

2. The dual-generator wheel system for a diesel engine in a motorhome according to claim 1, characterized in that, The crankshaft pulley (2), the fan pulley (3) and the first generator (6) are located on one side of the water pump pulley (4), and the air conditioner pulley (5) and the second generator (8) are located on the other side of the water pump pulley (4).

3. The dual-generator wheel system for a diesel engine in a motorhome according to claim 1, characterized in that, The first generator (6) is connected to the engine cylinder block via the first bracket (9).

4. The dual-generator wheel system for a diesel engine in a motorhome according to claim 3, characterized in that, The engine cylinder block has a first tensioning pulley (10) installed on its side wall. The first tensioning pulley (10) is connected to the first multi-wedge belt (1) for tensioning the first multi-wedge belt (1).

5. The dual-generator wheel system for a diesel engine in a motorhome according to claim 1, characterized in that, The second generator (8) is connected to the air conditioner via the second bracket (11). The second bracket (11) includes a horizontal plate (12) and a vertical plate (13). The second generator (8) is detachably connected to the vertical plate (13). A second tensioning wheel (14) is detachably installed on the side wall of the vertical plate (13). The second tensioning wheel (14) is connected to the second multi-wedge belt (7) for transmission. The second tensioning wheel (14) is used to tension the second multi-wedge belt (7).

6. The dual-generator wheel system for a diesel engine in a motorhome according to claim 5, characterized in that, The top surface of the horizontal plate (12) is constructed with a plurality of positioning cylinders (15), the positioning cylinders (15) are vertically penetrating and have internal threads (16) on their inner walls, the top surface of the horizontal plate (12) is constructed with a reinforcing outer plate (17) surrounding the positioning cylinders (15), the reinforcing outer plate (17) is constructed with a plurality of reinforcing ribs (18) within its surrounding area, the two ends of the reinforcing ribs (18) are connected to the inner wall of the reinforcing outer plate (17) and the outer wall of the positioning cylinders (15), or the two ends of the reinforcing ribs (18) are connected to the outer walls of two adjacent positioning cylinders (15).