Manual buckling mechanism for radiator water chamber

By designing a manual locking mechanism for the radiator water chamber, using a combination of guide rails, sliders, and connecting blocks, the main teeth are pushed down and pressed down in stages, solving the problems of inaccurate locking force control and low operating efficiency in traditional locking processes, and achieving a highly efficient and stable locking process.

CN223869904UActive Publication Date: 2026-02-03SOUTH AIR INT
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Patent Information

Application Number
CN202520387439.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-02-03
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

Traditional radiator water chamber fastening processes suffer from problems such as inaccurate fastening force control, low operational efficiency, and easy damage caused by manual operation, making it difficult to achieve consistency in mass production.

Method used

A manual locking mechanism for radiator water chambers was designed. Through the combination of guide rails, sliders, connecting blocks and springs, the main teeth are pushed down and pressed down in stages to ensure locking accuracy and stability. The guide rails and sliders are used in conjunction. The sliders are equipped with first and second connecting blocks. The connecting blocks are connected by a shaft rotation. The springs are always in a compressed state. The handle drives the connecting blocks to rotate synchronously to achieve precise locking of the main teeth.

Benefits of technology

This phased operation ensures the accuracy and stability of the fastening process, avoids fastening failures caused by improper operation, and improves operational efficiency and production consistency.

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Abstract

The utility model relates to a manual buckling mechanism for a radiator water chamber, and belongs to the technical field of automobile part production. The mechanism comprises a guide rail, a sliding block and a linkage assembly, one side of the guide rail fixes a main leaf through a positioning tool, and the other side of the guide rail is provided with the sliding block capable of sliding. A first connecting block and a second connecting block which are connected through a rotating shaft are arranged on the sliding block, and a handle and a buckling block are integrated at the tail end of the second connecting block. A staged operation mechanism is innovatively adopted. In the initial stage, a handle drives a connecting block set to rotate as a whole, so that a buckling block pushes over main piece buckling teeth; when the first connecting block is restrained by the limiting block to reach a 3-degree rotating angle, the spring is compressed to enable the second connecting block to generate a 1-degree additional rotating angle, and accurate pressing is achieved. The device effectively solves the problems of uneven buckling force, low efficiency and surface damage in the traditional process, and has the characteristics of simplicity and convenience in operation, low cost and suitability for batch production.
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Description

Technical Field

[0001] This utility model belongs to the field of automotive parts manufacturing technology and relates to a manual locking mechanism for a radiator water chamber. Background Technology

[0002] As the core component of a radiator, the radiator water chamber mainly consists of an inlet chamber, an outlet chamber, and a sealing structure connected to the radiator core. Its functions include coolant distribution, pressure bearing, and structural sealing. Traditional water chambers are mostly injection molded using PA66+GF30, with internal reinforcing ribs (such as external wall reinforcing ribs and horizontal tie ribs) to improve structural strength. Some water chambers adopt a split design to adapt to the piping layout.

[0003] In the assembly process, the quality of the engagement between the main plate and the snap-fit ​​teeth directly affects the water chamber's sealing performance. The main plate is typically a thin metal sheet with multiple snap-fit ​​teeth along its edges, requiring precise engagement with the plastic water chamber shell to form a seal. Traditional engagement processes often rely on manual hammering or pressing with simple tools, which presents the following problems:

[0004] 1. Inaccurate control of the fastening force can easily lead to excessive deformation of the fastening teeth or loose fastening.

[0005] 2. Low operational efficiency, making it difficult to achieve consistency in mass production;

[0006] 3. Manual operation can easily cause damage to the surface of the main film. Utility Model Content

[0007] In view of this, the purpose of this utility model is to solve the above problems and provide a manual locking mechanism for radiator water chambers.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A manual locking mechanism for a radiator water chamber includes a guide rail. A main plate is placed on one side of the guide rail via a positioning fixture, and a slider is provided on the other side for sliding engagement with the main plate. The slider has a first connecting block and a second connecting block. One end of the first connecting block is rotatably connected to the slider via a shaft, and the second connecting block is rotatably connected to the other end of the first connecting block via a shaft. A handle and a locking block are fixedly provided on the second connecting block, with one end of the locking block extending from the second connecting block to one side of the main plate. A limiting block is fixedly provided on the side of the first connecting block closest to the main plate to limit the rotation angle of the first connecting block.

[0010] A spring is provided between the first connecting block and the second connecting block. The spring is always in a compressed state, and the initial elastic force of the spring is greater than the yield force of the teeth to be pushed down on the main plate. When fastening, the handle drives the first connecting block, the second connecting block, and the fastening block to rotate synchronously around the slider. During the rotation, the fastening block pushes down the teeth on the main plate. When the first connecting block reaches the rotation limit, the handle drives the connecting B to compress the spring, so that the second connecting block drives the fastening block to rotate around the first connecting block, thereby pressing down the teeth on the main plate.

[0011] Furthermore, the height of the rotational connection point between the second connecting block and the first connecting block is greater than the height of the rotational connection point between connection A and the slider.

[0012] Furthermore, when the main sheet is pressed down, the first connecting block rotates at a 3° angle relative to the slider, and the second connecting block rotates at a 1° angle relative to the first connecting block.

[0013] Furthermore, the guide rail is arranged parallel to the main piece, and the fastening block is perpendicular to the main piece.

[0014] Furthermore, the first connecting block is provided with a mounting hole, and the spring is disposed in the mounting hole.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1) Staged operation to ensure fastening accuracy: This utility model ensures the accuracy and reliability of the fastening process by dividing the fastening process into two stages: pushing down the main teeth and pressing down the main teeth, thus avoiding fastening failure due to improper operation.

[0017] 2) Optimize mechanical design to improve operational stability: In the first stage, the fastening block pushes down the main teeth, reducing the resistance of the main teeth; in the second stage, the second connecting block drives the fastening block to press down the main teeth, ensuring the stability of the fastening process and reducing the uncertainty in the operation process.

[0018] Other advantages, objectives, and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination and study, or may be learned from practice of this invention. The objectives and other advantages of this invention can be realized and obtained through the following description. Attached Figure Description

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings, wherein:

[0020] Figure 1 This is an overall structural diagram of the manual locking mechanism for the radiator water chamber in this utility model.

[0021] Figure 2 This is a partial schematic diagram of the fastening mechanism of this utility model.

[0022] Figure 3 This is a schematic diagram of the first stage of the fastening process in this utility model.

[0023] Figure 4 This is a schematic diagram of the second stage of the fastening process in this utility model.

[0024] Reference numerals: 1-guide rail; 2-main piece; 3-fastening block; 4-slider; 5-handle; 6-first connecting block; 7-spring; 8-second connecting block. Detailed Implementation

[0025] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of this utility model. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0026] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual pictures. They should not be construed as limiting the present invention. To better illustrate the embodiments of the present invention, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0027] In the accompanying drawings of this utility model, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," "right," "front," and "rear" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this utility model. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0028] Please see Figures 1-4This is a manual locking mechanism for a radiator water chamber, comprising a guide rail 1, on one side of which a main plate 2 is placed via a positioning fixture, and on the other side of which a slider 4 is slidably engaged with the main plate 2. The slider 4 is provided with a first connecting block 6 and a second connecting block 8. One end of the first connecting block 6 is rotatably connected to the slider 4 via a shaft, and the second connecting block 8 is rotatably connected to the other end of the first connecting block 6 via a shaft. A handle 5 and a locking block 3 are fixedly mounted on the second connecting block 8, with one end of the locking block 3 extending from the second connecting block 8 to one side of the main plate 2. The guide rail 1 is arranged parallel to the main plate 2, and the locking block 3 is perpendicular to the main plate 2. A limit block is fixedly mounted on the side of the first connecting block 6 closest to the main plate 2 to limit the rotation angle of the first connecting block 6.

[0029] A spring 7 is provided between the first connecting block 6 and the second connecting block 8. The spring 7 is always in a compressed state, and the initial elastic force of the spring 7 is greater than the yield force of the teeth to be pushed down on the main plate 2. When fastening, the handle 5 drives the first connecting block 6, the second connecting block 8, and the fastening block 3 to rotate synchronously around the slider 4. During the rotation, the fastening block 3 pushes down the teeth on the main plate 2. When the first connecting block 6 reaches the rotation limit, the handle 5 drives the connecting block B to compress the spring 7, so that the second connecting block 8 drives the fastening block 3 to rotate around the first connecting block 6, thereby pressing down the teeth on the main plate 2.

[0030] The height of the rotating connection point between the second connecting block 8 and the first connecting block 6 is greater than the height of the rotating connection point between connection A and slider 4. When the main plate 2 is pressed down, the rotation angle of the first connecting block 6 relative to the slider 4 is 3°, and the rotation angle of the second connecting block 8 relative to the first connecting block 6 is 1°. A mounting hole is provided inside the first connecting block 6, and the spring 7 is located in the mounting hole.

[0031] After all the parts to be processed are installed, they are pushed into the guide rail 1. The main piece 2 is hung on the guide rail 1 by the tooling. The fastening block 3 and the handle 5 are fastened to the second connecting block 8 by screws. The spring 7 is between the first connecting block 6 and the second connecting block 8. Because spring 7 is always under compression, its force is greater than the yield force of the teeth that push down the main plate 2. The first connecting block 6 and the second connecting block 8 are connected by a shaft (hinged). The fastening process is divided into two stages. In the first stage, when the handle 5 is pulled up, the second connecting block 8 is driven, and spring 7 pushes against the first connecting block 6. The first connecting block 6 and the slider 4 are connected by a shaft (hinged). At this time, the second connecting block 8, the fastening block 3, spring 7, and the first connecting block 6 rotate simultaneously along the axis center on the slider 4. During the rotation of the fastening block 3, the teeth on the main plate 2 are pushed down by the fastening block 3. During this process, the smaller the horizontal center position distance A of the hinge point, the closer the movement trajectory of the fastening block 3 is to the horizontal. In the second stage, the handle 5 is pulled up again. When the first connecting block 6 reaches the limit point and stops moving, spring 7 begins to compress. At this time, the second connecting block 8 and the fastening block 3 rotate along the axis center on the second connecting block 8 to achieve the fastening (pressing) of the main plate 2. During this process, the smaller the vertical center position distance B of the hinge point, the closer the movement trajectory of the fastening block 3 is to the vertical downward.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of this technical solution, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A manual locking mechanism for a radiator water chamber, characterized in that: The system includes a guide rail, on one side of which a main piece is placed via a positioning fixture, and on the other side, a slider that slides with the main piece. The slider has a first connecting block and a second connecting block. One end of the first connecting block is rotatably connected to the slider via a shaft, and the second connecting block is rotatably connected to the other end of the first connecting block via a shaft. A handle and a fastening block are fixedly provided on the second connecting block, with one end of the fastening block extending from the second connecting block to one side of the main piece. A limiting block is fixedly provided on the side of the first connecting block closest to the main piece to limit the rotation angle of the first connecting block. A spring is provided between the first connecting block and the second connecting block. The spring is always in a compressed state, and the initial elastic force of the spring is greater than the yield force of the teeth to be pushed down on the main plate. When fastening, the handle drives the first connecting block, the second connecting block, and the fastening block to rotate synchronously around the slider. During the rotation, the fastening block pushes down the teeth on the main plate. When the first connecting block reaches the rotation limit, the handle drives the connecting B to compress the spring, so that the second connecting block drives the fastening block to rotate around the first connecting block, thereby pressing down the teeth on the main plate.

2. The manual locking mechanism for the radiator water chamber according to claim 1, characterized in that: The height of the rotating connection point between the second connecting block and the first connecting block is greater than the height of the rotating connection point between connection A and the slider.

3. The manual locking mechanism for the radiator water chamber according to claim 1, characterized in that: When the main piece is pressed down, the first connecting block rotates 3° relative to the slider, and the second connecting block rotates 1° relative to the first connecting block.

4. The manual locking mechanism for the radiator water chamber according to claim 1, characterized in that: The guide rail is arranged parallel to the main piece, and the fastening block is perpendicular to the main piece.

5. The manual locking mechanism for the radiator water chamber according to claim 1, characterized in that: The first connecting block has a mounting hole, and the spring is disposed in the mounting hole.