Cleaning equipment with fixing structure for heat exchanger

By introducing a fixed structure, drying and water recycling mechanism into the heat exchanger cleaning equipment, the problems of incomplete cleaning and rusting of heat exchangers are solved, achieving efficient cleaning and cost savings.

CN223869918UActive Publication Date: 2026-02-03YANTAI XISHENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520415142.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-03
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing heat exchanger cleaning equipment is prone to displacement during water recycling, resulting in incomplete cleaning and easy rusting if not dried, which increases the cost of filter materials.

Method used

A fixed-structure cleaning device was designed, which includes a fixing mechanism, a drying mechanism, and a water recycling mechanism. The heat exchanger is fixed by a fixing plate and an electric telescopic rod. Drying is carried out by electric heating wires and an electric fan. Wastewater is recycled through a water purifier and a water pump.

Benefits of technology

It effectively prevents the heat exchanger from shifting position during the cleaning process, ensures thorough cleaning and prevents rusting, reduces the cost of filter materials, and achieves efficient cleaning and water conservation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses cleaning equipment with fixing structures for a heat exchanger, which comprises a cleaning box, the cleaning box is directly arranged on the ground, fixing mechanisms are arranged on the left side and the right side in the cleaning box, each fixing mechanism comprises a fixing plate, a rubber pad and an electric telescopic rod, the fixing plates are symmetrically arranged on the left side and the right side in the cleaning box, and the rubber pads are arranged on the fixing plates. Rubber pads are mounted on the inner sides of the fixing plates, and electric telescopic rods are mounted on the outer sides of the rubber pads. According to the cleaning equipment with the fixing structure for the heat exchanger, by arranging the fixing mechanism, the position of the heat exchanger cannot deviate in the cleaning process, the cleaning effect is greatly improved, meanwhile, by arranging the drying mechanism, after the heat exchanger is cleaned, the heat exchanger can be dried, the situation that the heat exchanger is rusted and corroded subsequently is prevented, and the service life of the heat exchanger is prolonged. In addition, a water recycling mechanism is arranged, and a water purifier is used for filtering and purifying wastewater, so that the cost investment of a filtering material is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to heat exchanger cleaning technical field, concretely is a kind of cleaning equipment with fixed structure for heat exchanger. BACKGROUND

[0002] Heat exchanger is a kind of equipment, its main function is to pass part of the heat of hot fluid to cold fluid, is a kind of equipment in two or more than two fluids of different temperatures realizes heat transfer, the classification of heat exchanger can be divided according to different standards, for example, according to structure is divided into shell-and-tube type, plate type, spiral plate type, injection type etc., and heat exchanger is used for a long time, there will be certain dirt, in order to make heat exchanger normal operation, it needs to be cleaned regularly, currently applicable to market's cleaning equipment for heat exchanger is various, but still there are some shortcomings.

[0003] The existing cleaning equipment for heat exchanger, by setting water recycling, effectively save water resources, when heat exchanger is washed by strong water impact, position will be offset, will lead to the situation that heat exchanger is not cleaned thoroughly, after heat exchanger is cleaned, it is not dried, will lead to rust of heat exchanger, will greatly reduce its service life, in addition, waste water reaches recycling by filtering several times, in the process of filtering several times, the cost of filter material needed to be input is more, etc. such as the authorized announcement No.CN213396748U Chinese utility model patent discloses a kind of cleaning device for plate heat exchanger, including cleaning tank, cylinder, first water tank, second water tank and spray head, the front side of cleaning tank is equipped with second water tank, the rear side of cleaning tank is equipped with first water tank, the inside of cleaning tank is fixed with vertical plate in symmetry, vertical plate is equipped with through slot, through slot is slidably connected with base plate, the rear side of base plate is fixed with cleaning pipe, the front side of cleaning pipe is fixed with spray head through base plate, the upper end of vertical plate is fixed with cylinder, one end of cleaning tank is equipped with recovery tank, the bottom end of one side of cleaning tank is connected with filter cartridge through collecting hopper and recovery tank interior communication.The utility model sets up vertical plate, cleaning pipe, spray head, cleaning tank, cylinder, first water tank, second water tank, recovery tank, filter cartridge, solve the problem that plate heat exchanger lacks efficient cleaning structure and the waste water generated when plate heat exchanger is cleaned cannot be recycled. But this device sets water recycling, effectively save water resources, when heat exchanger is washed by strong water impact, position will be offset, will lead to the situation that heat exchanger is not cleaned thoroughly, after heat exchanger is cleaned, it is not dried, will lead to rust of heat exchanger, will greatly reduce its service life, in addition, waste water reaches recycling by filtering several times, in the process of filtering several times, the cost of filter material needed to be input is more, etc. therefore, we propose a kind of cleaning equipment with fixed structure for heat exchanger to solve the problems raised in the above. SUMMARY

[0004] The utility model discloses a kind of cleaning equipment for heat exchanger with fixed structure, to solve the cleaning equipment for heat exchanger currently proposed in the above background art, by setting water recycling, effectively saving water resources, when heat exchanger is washed by strong water impact, position will be offset, will lead to the situation that heat exchanger is not cleaned thoroughly occur, while heat exchanger is cleaned, it is not dried, will lead to rusting of heat exchanger, will greatly reduce its service life, in addition, waste water reaches recycling by filtering multiple times, in the process of filtering multiple times, the cost of filtering material needed to be input is more and other problems.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of cleaning equipment for heat exchanger with fixed structure, comprising:

[0006] Cleaning tank, the cleaning tank is directly placed on ground;

[0007] Further comprising:

[0008] The inside left and right sides of the cleaning tank are provided with a fixing mechanism, wherein the fixing mechanism comprises a fixing plate, a rubber pad and an electric telescopic rod, the inside left and right sides of the cleaning tank are symmetrically provided with the fixing plate, the inner side of the fixing plate is provided with the rubber pad, and the outer side of the rubber pad is provided with the electric telescopic rod.

[0009] The outside front and back sides of the cleaning tank are provided with a water recycling mechanism, wherein the water recycling mechanism comprises a drain groove, a drain pipe, a water purifier, a water pump and a water tank, the inside of the cleaning tank is provided with the drain groove at equal intervals, the lower side of the drain groove is fixedly provided with the drain pipe, and the outer side of the drain pipe is fixedly connected with the water purifier.

[0010] Preferably, the cleaning tank is provided with a heat exchanger body, and the right side of the cleaning tank is rotatably provided with a rotating plate.

[0011] Preferably, the inside of the cleaning tank is symmetrically provided with a support frame at equal intervals, the inner side of the support frame is provided with a flushing head at equal intervals, and the outer side of the support frame is fixedly connected with a water inlet pipe.

[0012] Preferably, the outer side of the water inlet pipe is fixedly connected with a water tank, and the water tank is symmetrically provided outside the cleaning tank.

[0013] Preferably, the outer side of the water tank is provided with a water purifier, and the water purifier and the water tank are fixedly connected with a water pump.

[0014] Preferably, the inner wall of the cleaning tank is provided with an electric heating wire.

[0015] Preferably, the upper side of the cleaning tank is provided with a top cover, and the inside of the top cover is provided with an electric fan at equal intervals.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the heat exchanger cleaning equipment with a fixed structure, by setting a fixing mechanism, can prevent the heat exchanger from shifting its position during the cleaning process, which greatly improves the cleaning effect. At the same time, a drying mechanism is set up so that the heat exchanger can be dried after cleaning to prevent the heat exchanger from rusting and corroding in the future. In addition, a water recycling mechanism is set up to filter and purify the wastewater using a water purifier, which reduces the cost of filter materials.

[0017] 1. It is equipped with a cleaning box and a rotating plate. The rotating plate is installed on the right side of the cleaning box and is engaged with the cleaning box. The rotating plate can be rotated open to facilitate the placement of the heat exchanger body into the cleaning box.

[0018] 2. Equipped with a fixed plate, rubber pads, and an electric telescopic rod, after the heat exchanger body is placed inside the cleaning tank and the rotating plate is closed, fixed plates are symmetrically arranged on the left and right sides of the heat exchanger body. Rubber pads are installed inside the fixed plates, and electric telescopic rods are fixedly connected to the outside of the fixed plates. When the electric telescopic rod is opened, the output end of the electric telescopic rod can push the fixed plate and rubber pads inward, so that the fixed plate and the heat exchanger body are firmly attached together, limiting the position of the heat exchanger body. This ensures that the heat exchanger body will not move under the strong flushing of water, and the fixed plate can reduce the impact and vibration damage to the heat exchanger body.

[0019] 3. A drainage trough is provided. The drainage trough is opened at equal intervals inside the bottom of the cleaning tank, and the drainage outlet is opened at equal intervals inside the drainage trough. The drainage trough is designed to facilitate faster discharge of wastewater.

[0020] 4. It is equipped with a water purifier, a water pump, a water tank, and an inlet pipe. A drain pipe is installed below the drain trough, and the water purifier is fixedly connected to the outside of the drain pipe. A water pump is installed on the outside of the water purifier. When the water pump is turned on, wastewater is pumped out. That is, the wastewater discharged from the cleaning tank will enter the water purifier through the drain pipe. The water purifier will filter and purify the wastewater, and the purified water will enter the water tank for storage.

[0021] 5. Equipped with a top cover, electric fan, and heating wire, after the heat exchanger body is rinsed, some water stains will remain. Turning on the heating wire installed on the inner wall of the cleaning chamber will heat the inside of the cleaning chamber. At the same time, a top cover is installed on the top of the cleaning chamber, and electric fans are installed at equal intervals inside the top cover. Turning on the electric fans can accelerate the circulation of hot air, so that the heat exchanger body can be dried quickly. Attached Figure Description

[0022] Figure 1This is a perspective structural diagram of the present invention;

[0023] Figure 2 This is a perspective view of the connection structure of the cleaning box, top cover, and electric fan of this utility model;

[0024] Figure 3 This is a perspective cross-sectional structural diagram of the present invention;

[0025] Figure 4 This is a perspective view of the connection structure of the fixing plate, rubber pad, and electric telescopic rod of this utility model;

[0026] Figure 5 This is a perspective structural diagram showing the connection between the drainage pipe, water purifier, and water pump of this utility model.

[0027] Figure 6 This is a perspective view of the connection structure of the cleaning box, support frame and rinsing head of this utility model.

[0028] In the diagram: 1. Cleaning tank; 2. Rotating plate; 3. Heat exchanger body; 4. Fixing plate; 5. Rubber pad; 6. Electric telescopic rod; 7. Drainage trough; 8. Drainage pipe; 9. Water purifier; 10. Water pump; 11. Water tank; 12. Inlet pipe; 13. Support frame; 14. Flushing head; 15. Top cover; 16. Electric fan; 17. Heating wire. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figures 1-6 This utility model provides a technical solution:

[0031] Example 1: To address the problems existing in the prior art, this example provides the following technical solution: a cleaning device for heat exchangers with a fixed structure, comprising a cleaning tank 1; a fixing mechanism, located on the left and right sides of the heat exchanger body 3, which limits the position of the heat exchanger body 3 before cleaning, ensuring that the heat exchanger body 3 does not move during cleaning and improving the cleaning effect; a drying mechanism, located inside the cleaning tank 1, which heats the interior of the cleaning tank 1 and uses an electric fan 16 to accelerate the circulation of hot air, thus quickly drying the heat exchanger body 3; and a water circulation mechanism, located in the cleaning tank 1. The front and rear exterior sections can filter and purify the cleaned wastewater, allowing for its recycling and significantly conserving water resources. First, the rotating plate 2 is opened, then the heat exchanger body 3 is placed inside the cleaning tank 1. The rotating plate 2 is then closed. At this point, the fixing plate 4 is symmetrically positioned on the outside of the heat exchanger body 3. A rubber pad 5 is installed inside the fixing plate 4. Opening the electric telescopic rod 6 allows the output end of the electric telescopic rod 6 to push the fixing plate 4 and rubber pad 5 inwards, ensuring a tight fit between the fixing plate 4 and the heat exchanger body 3, thus fixing the position of the heat exchanger body 3. The rubber pad 5 installed inside the fixing plate 4 reduces subsequent impact on the heat exchanger. During the rinsing of the heat exchanger body 3, the heat exchanger body 3 is subjected to vibration damage. After the position of the heat exchanger body 3 is fixed, water and cleaning solution are poured into the water tank 11. Then, the water is transmitted to the support frame 13 through the inlet pipe 12 connected to the inside of the water tank 11, and then sprayed out by the rinsing head 14 installed on the inside of the support frame 13. The heat exchanger body 3 can be thoroughly rinsed from the front and rear sides. The rinsed water can enter the drain pipe 8 through the drain trough 7 opened inside the bottom of the cleaning tank 1. The drain pipe 8 is fixedly connected to the outside of the water purifier 9, and the outside of the water purifier 9 is connected to the water pump 10. The water pump 10 is connected to the water tank 11. When the pump is turned on... Pump 10 pumps the cleaned wastewater through drain pipe 8 into the water purifier 9. The water purifier 9 filters and purifies the wastewater, and the filtered water is stored in water tank 11 to prepare for the next cleaning. After the heat exchanger body 3 is cleaned, the heating wire 17 installed on the inner wall of the cleaning chamber 1 can be turned on. The heating wire 17 generates heat, which raises the temperature inside the cleaning chamber 1. Then, the electric fan 16 installed inside the top cover 15 installed on the top of the cleaning chamber 1 is turned on. The electric fan 16 accelerates the flow of hot air, which makes the heat exchanger body 3 dry quickly. After the heat exchanger body 3 is dried, the rotating plate 2 can be opened to remove it.

[0032] Existing cleaning equipment can cause positional shifts in the heat exchanger body 3 when subjected to strong water impact cleaning, leading to incomplete cleaning. Therefore, this embodiment addresses this issue with the following technical solution: Figure 4 , Figure 5 and Figure 6As shown, the fixing mechanism includes fixing plates 4 set on the left and right sides of the heat exchanger body 3. Rubber pads 5 are installed inside the fixing plates 4, and electric telescopic rods 6 are fixedly connected to the outside of the fixing plates 4. When the electric telescopic rods 6 are opened, the output end of the electric telescopic rods 6 can push the fixing plates 4 and the rubber pads 5 inward, so that the fixing plates 4 and the heat exchanger body 3 are firmly attached together, limiting the position of the heat exchanger body 3. This ensures that the heat exchanger body 3 will not move under strong water flushing, and the setting of the fixing plates 4 can reduce the impact and vibration damage to the heat exchanger body 3.

[0033] Example 2: In existing cleaning equipment, if the heat exchanger body 3 is not dried after cleaning, it will cause rust to appear on the heat exchanger body 3, which will greatly reduce its service life. Therefore, this example uses the following technical solution, such as... Figure 3 , Figure 4 and Figure 5 As shown, the drying mechanism includes an electric heating wire 17 installed on the inner wall of the cleaning chamber 1. After the heat exchanger body 3 is rinsed, some water stains will remain. When the electric heating wire 17 installed on the inner wall of the cleaning chamber 1 is turned on, the electric heating wire 17 will generate heat to heat the inside of the cleaning chamber 1. At the same time, a top cover 15 is installed on the top of the cleaning chamber 1, and electric fans 16 are installed at equal intervals inside the top cover 15. Turning on the electric fans 16 can accelerate the circulation of hot air, so that the heat exchanger body 3 can be dried quickly.

[0034] Example 3: Existing cleaning equipment achieves wastewater recycling through multiple filtration processes. However, this involves high costs for filter materials during these multiple filtrations. Therefore, this example addresses this issue by employing the following technical solution: Figure 2 , Figure 3 and Figure 6 As shown, the water recycling mechanism includes a drain trough 7 located at the bottom of the cleaning tank 1. A drain pipe 8 is installed below the drain trough 7, and a water purifier 9 is fixedly connected to the outside of the drain pipe 8. A water pump 10 is installed on the outside of the water purifier 9. When the water pump 10 is turned on, wastewater can be pumped. That is, the wastewater discharged from the cleaning tank 1 will enter the interior of the water purifier 9 through the drain pipe 8. The water purifier 9 will filter and purify the wastewater. The purified water will enter the interior of the water tank 11 for storage. Since the inside of the water tank 11 is connected to the inlet pipe 12, and the inlet pipe 12 is connected to the support frame 13, when the water enters the interior of the water tank 11, cleaning liquid can be poured into the interior of the water tank 11. Then the cleaning water is transferred to the interior of the inlet pipe 12 and then enters the support frame 13. It is sprayed out by the flushing heads 14 installed at equal intervals on the inside of the support frame 13. Furthermore, the flushing heads 14 are symmetrically arranged on the outside of the heat exchanger body 3, so that the heat exchanger body 3 can be thoroughly flushed.

[0035] The contents not described in detail in this specification are existing technologies known to those skilled in the art. All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cleaning device for heat exchangers with a fixed structure, comprising: A cleaning tank (1) is placed directly on the ground; Its characteristic is that it further includes: The cleaning box (1) is provided with a fixing mechanism on the left and right sides inside. The fixing mechanism includes a fixing plate (4), a rubber pad (5) and an electric telescopic rod (6). The cleaning box (1) is symmetrically provided with a fixing plate (4) on the left and right sides inside. A rubber pad (5) is installed on the inner side of the fixing plate (4), and an electric telescopic rod (6) is installed on the outer side of the rubber pad (5). The front and rear sides of the cleaning tank (1) are provided with a water recycling mechanism, which includes a drain trough (7), a drain pipe (8), a water purifier (9), a water pump (10) and a water tank (11). The cleaning tank (1) is provided with drain troughs (7) at equal intervals at the bottom inside, and a drain pipe (8) is fixedly installed below the drain trough (7). A water purifier (9) is fixedly connected to the outside of the drain pipe (8).

2. The cleaning equipment for a heat exchanger with a fixed structure according to claim 1, characterized in that: The heat exchanger body (3) is placed inside the cleaning box (1), and a rotating plate (2) is rotatably installed on the right side of the cleaning box (1).

3. The cleaning equipment for a heat exchanger with a fixed structure according to claim 2, characterized in that: The cleaning tank (1) has a support frame (13) installed symmetrically at equal distances in the front and back, and a rinsing head (14) is provided at equal distances on the inner side of the support frame (13), and a water inlet pipe (12) is fixedly connected to the outer side of the support frame (13).

4. A cleaning device for a heat exchanger with a fixed structure according to claim 3, characterized in that: A water tank (11) is fixedly connected to the outside of the water inlet pipe (12), and the water tank (11) is symmetrically arranged on the outside of the cleaning tank (1).

5. A cleaning device for a heat exchanger with a fixed structure according to claim 4, characterized in that: A water purifier (9) is installed on the outside of the water tank (11), and a water pump (10) is fixedly connected between the water purifier (9) and the water tank (11).

6. A cleaning device for a heat exchanger with a fixed structure according to claim 4, characterized in that: The inner wall of the cleaning tank (1) is equipped with heating wires (17).

7. A cleaning device for a heat exchanger with a fixed structure according to claim 6, characterized in that: The cleaning tank (1) is equipped with a top cover (15), and electric fans (16) are installed at equal intervals inside the top cover (15).

Citation Information

Patent Citations

  • Cleaning device for plate heat exchanger

    CN213396748U