Concave-convex deformation measuring instrument
By integrating the functions of measuring the outer diameter, height, and depth of bulges, the convexity and concavity deformation measuring instrument solves the problems of cumbersome operation and low accuracy in the existing technology, realizing high-precision and convenient measurement of defects in special equipment, and adapting to the industrial environment.
Patent Information
- Application Number
- CN202520632031.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-04-03
AI Technical Summary
In the existing technology, the convex and concave deformation measuring instrument for special equipment is cumbersome to operate, has low accuracy, is difficult to accurately measure irregular shapes, and requires manual movement and manual reading, resulting in large errors.
A dent and dent deformation measuring instrument was designed, which integrates the functions of measuring the outer diameter of the dent, the height of the dent, and the depth of the dent. It adopts a mechanical structure, automatically identifies and locates defects, and displays and records data in real time, adapting to the complex environment of industrial production sites.
It improves measurement accuracy and ease of operation, reduces human error, adapts to standardized measurements in different scenarios, and is durable with a long service life.
Smart Images

Figure CN223870068U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of measuring instrument technology, specifically relating to a concave-convex deformation measuring instrument. Background Technology
[0002] Special equipment includes eight major categories such as boilers, pressure vessels, pressure pipelines, elevators, and lifting machinery. Special equipment is closely related to the safety of people's production and daily life. Its design, manufacture, use, repair, and modification are all subject to regulation, supervision, and periodic inspections. During operation, special equipment may develop defects such as bulges, dents, and swelling. These defects are usually caused by a variety of factors. First, improper operating conditions may lead to overload or uneven stress on the equipment, resulting in surface bulges or dents. For example, thermal expansion in high-temperature environments or uneven distribution of medium pressure can cause deformation of the equipment surface. Second, the quality of the materials themselves and the processing technology are crucial to the formation of surface defects. For example, insufficient heat treatment of materials or errors in the processing may cause swelling or dents on the equipment surface. Furthermore, the design structure and manufacturing quality of the equipment directly affect its pressure resistance and stability; unreasonable design or manufacturing defects may lead to bulges or dents on the equipment surface.
[0003] Accurate measurement and analysis are crucial for addressing these defects. High-precision measuring equipment can quickly and accurately detect and record bulges, dents, and swellings on equipment surfaces, helping operators identify problems promptly and take corrective action to ensure safe operation and long-term reliability. In-depth analysis of these defects in specialized equipment allows for optimization of material selection, processing techniques, and equipment design, thereby improving the equipment's pressure resistance and service life, ensuring stable operation under various working conditions.
[0004] For example, a bulge measuring instrument proposed in application number CN204694207U requires a guide rail to be fixed on the surface to be measured, and the support needs to be moved manually during the measurement process, which greatly affects the operation process and efficiency.
[0005] Application number CN216954323U proposes a bulge deformation dimension measuring instrument for pressure-bearing special equipment. However, it does not have the function of limiting the limit rod. When measuring the height of the bulge, if the operator's hand shakes while viewing the data, there will be errors in the measurement data.
[0006] Application number CN220366782U discloses a bulge deformation dimension measuring instrument for pressure-bearing special equipment. Its structure is relatively complex, requiring users to be familiar with the operation of each component. Limiting components may require a certain amount of force to operate, potentially affecting measurement efficiency. Accurate measurement of irregularly shaped bulges may be difficult.
[0007] Furthermore, the aforementioned defect measuring instruments in the existing technology require manual movement and visual readings, which are cumbersome to operate and lack accuracy. In actual use, human error can cause the location, height, or depth distribution of bulges or dents to deviate from the actual values.
[0008] Therefore, how to provide a high-precision and easy-to-operate concave-convex deformation measuring instrument has become a problem that needs to be considered by those skilled in the art. Utility Model Content
[0009] To address the problems existing in the prior art, this utility model discloses a concave-convex deformation measuring instrument. This utility model can accurately measure the size and shape of surface defects of pressure equipment, automatically identify and locate defects, and display and record data in real time. At the same time, this utility model is easy to operate and maintain, and can adapt to the complex environment of industrial production sites.
[0010] Specifically, this application discloses the following technical solutions:
[0011] A convexity / concave deformation measuring instrument includes a bulge outer diameter measuring unit, a bulge height measuring unit, a depression depth measuring unit, a base, and a housing unit. The base is fixed in the housing unit, and the bulge outer diameter measuring unit, the bulge height measuring unit, and the depression depth measuring unit are all mounted on the base.
[0012] The bulge outer diameter measuring unit includes a bulge outer diameter measuring unit guide rail, a bulge outer diameter measuring unit slider, a bulge outer diameter sensing and measuring mechanism, a bulge outer diameter measuring unit gripper lever, a bulge outer diameter measuring unit sensor fixing plate, a bulge outer diameter measuring unit fork-shaped connecting rod one, a bulge outer diameter measuring unit fork-shaped connecting rod two, a bulge outer diameter measuring unit gripper one, a bulge outer diameter measuring unit gripper two, and a bulge outer diameter measuring unit fixing plate. A bulge outer diameter measuring unit guide rail fixing plate is vertically arranged on one side of the base surface. The bulge outer diameter measuring unit guide rail is mounted on the bulge outer diameter measuring unit guide rail fixing plate. The bulge outer diameter measuring unit slider is slidably mounted in the bulge outer diameter measuring unit guide rail. The bulge outer diameter measuring unit sensor fixing plate is mounted on the bulge outer diameter measuring unit slider. The bulge outer diameter sensing and measuring mechanism is respectively mounted on the bulge outer diameter measuring unit sensor fixing plate and the base. The bulge outer diameter measuring unit gripper lever passes through the outer shell unit. A long hole on the right side is provided on the side of the sensor fixing plate of the bulge outer diameter measuring unit. The end of the gripper lever of the bulge outer diameter measuring unit is provided with a gripper module. One end of the fork-shaped connecting rod one and the fork-shaped connecting rod two of the bulge outer diameter measuring unit are hinged to the sensor fixing plate of the bulge outer diameter measuring unit by a pin one. The other end of the fork-shaped connecting rod one of the bulge outer diameter measuring unit is hinged to the top of the gripper one of the bulge outer diameter measuring unit by a pin two. The other end of the fork-shaped connecting rod two of the bulge outer diameter measuring unit is hinged to the top of the gripper two of the bulge outer diameter measuring unit by a pin three. The fixing plate of the bulge outer diameter measuring unit is horizontally arranged at the tail end of the base. The middle part of the gripper one and the gripper two of the bulge outer diameter measuring unit is hinged to the fixing plate of the bulge outer diameter measuring unit by a pin four. The clamping ends of the gripper one and the gripper two of the bulge outer diameter measuring unit are both inwardly curved arcs.
[0013] Furthermore, the lengths of the first fork-shaped connecting rod of the bulge outer diameter measuring unit and the second fork-shaped connecting rod of the bulge outer diameter measuring unit are the same, and the length of the first clamping jaw of the bulge outer diameter measuring unit between the second and fourth pins is the same as the length of the second clamping jaw of the bulge outer diameter measuring unit between the third and fourth pins.
[0014] Furthermore, the bulge outer diameter sensing and measuring mechanism includes a bulge outer diameter measuring unit fixed grid, a bulge outer diameter measuring unit fixed grid fixing plate, and a bulge outer diameter measuring unit moving grid. The bulge outer diameter measuring unit fixed grid fixing plate is mounted on the base along the guide rail direction. The bulge outer diameter measuring unit fixed grid is installed in the bulge outer diameter measuring unit fixed grid fixing plate. The bulge outer diameter measuring unit moving grid is installed on the bulge outer diameter measuring unit sensor fixing plate corresponding to the bulge outer diameter measuring unit fixed grid.
[0015] Furthermore, the outer shell unit includes an upper outer shell and a lower outer shell, with the upper outer shell covering the lower outer shell. The outer shell unit has elongated holes for adjustment on both sides and at the bottom. The front end of the outer shell has clearance holes for the bulge outer diameter measuring unit, the bulge height measuring unit, and the dent depth measuring unit to extend out.
[0016] Furthermore, the bulge height measuring unit includes a bulge height measuring ruler, a bulge height measuring ruler connecting block, a bulge height measuring ruler sliding connecting block, a bulge height measuring ruler lever connecting block, a bulge height measuring ruler lever, a bulge height sensing and measuring mechanism, a bulge height measuring ruler guide rail, and a bulge height measuring ruler slider. A bulge height measuring unit guide rail fixing plate is vertically arranged on the other side of the base surface. The bulge height measuring ruler guide rail is fixed to the bulge height measuring unit guide rail fixing plate, and the bulge height measuring ruler slider is slidably arranged. On the guide rail of the bulge height measuring ruler, the sliding connecting block of the bulge height measuring ruler is fixed on the slider of the bulge height measuring ruler, the connecting block of the bulge height measuring ruler is fixed on the sliding connecting block of the bulge height measuring ruler, the bulge height measuring ruler is fixed on the connecting block of the bulge height measuring ruler, the bulge height measuring ruler is T-shaped, the lever connecting block of the bulge height measuring ruler is fixed on one side of the sliding connecting block of the bulge height measuring ruler, and the lever of the bulge height measuring ruler passes through the elongated hole on the left side of the outer shell unit and is fixed on the lever connecting block of the bulge height measuring ruler.
[0017] Furthermore, the bulge height sensing and measuring mechanism includes a bulge height measuring ruler moving grid, a bulge height measuring ruler fixed grid mounting plate, and a bulge height measuring ruler fixed grid. The bulge height measuring ruler fixed grid mounting plate is mounted on the base along the guide rail direction, the bulge height measuring ruler fixed grid is installed in the bulge height measuring ruler fixed grid mounting plate, and the bulge height measuring ruler moving grid is installed on the bulge height measuring ruler sliding connecting block corresponding to the bulge height measuring ruler fixed grid.
[0018] Furthermore, the recess depth measuring unit includes a U-shaped slider for measuring depth, a clamping plate for measuring depth, a depth measuring rod, a depth sensing mechanism, and a lever for measuring depth. The bulge height measuring ruler has a limiting groove with one open end. The depth measuring rod is slidably disposed in the limiting groove, and the end of the depth measuring rod is fixed to the clamping plate for measuring depth. The depth sensing mechanism is disposed in the U-shaped slider for measuring depth and the bulge height measuring ruler. The U-shaped slider for measuring depth is covered by the clamping plate for measuring depth. A groove is formed between the clamping plate for measuring depth and the U-shaped slider for measuring depth, allowing the bulge height measuring ruler to move relative to each other. A recess depth measuring unit groove is provided in the middle of the base. The lever for measuring depth passes through the elongated hole at the bottom of the outer casing unit and the recess depth measuring unit groove and is fixed to the U-shaped slider for measuring depth.
[0019] Furthermore, the depth sensing and measurement mechanism includes a fixed grid for the depth measuring ruler, a movable grid for the depth measuring ruler, and an adjustment plate for the movable grid for the depth measuring ruler. The fixed grid for the depth measuring ruler is fixed on the bulge height measuring ruler, the adjustment plate for the movable grid for the depth measuring ruler is fixed in the U-shaped slider of the depth measuring ruler, and the movable grid for the depth measuring ruler is fixed on the adjustment plate for the movable grid for the depth measuring ruler.
[0020] The beneficial effects of this utility model are as follows:
[0021] 1. This utility model targets the most basic deformations of special equipment, such as bulges, dents, and expansions, and integrates functions such as bulge outer diameter measurement, bulge height measurement, and dent depth measurement into one unit. This not only reduces the tedious operation of multi-scale measurement for measuring personnel, but also increases portability.
[0022] 2. The core functions of this utility model, such as bulge outer diameter measurement, bulge height measurement, and indentation depth measurement, are all designed with mechanical structures. By adopting high-precision machining and assembly methods, the accuracy during long-term measurement can be guaranteed, ensuring the correctness of the measurement results and providing a scientific analysis basis for operators and maintenance personnel to operate the relevant equipment in the future.
[0023] 3. The bulge outer diameter measurement, bulge height measurement, and dent depth measurement operations of this utility model are independent of each other, which greatly facilitates standardized measurement operations in different scenarios. At the same time, the equipment can withstand use and wear in the manufacturing environment, ensuring its service life. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall internal structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the base of this utility model;
[0026] Figure 3 This is a schematic diagram of the bulge outer diameter measuring unit of this utility model. Figure 1 ;
[0027] Figure 4 This is a schematic diagram of the bulge outer diameter measuring unit of this utility model. Figure 2 ;
[0028] Figure 5 This is a schematic diagram of the bulge height measuring unit of this utility model;
[0029] Figure 6 This is a schematic diagram of the front structure of the recess depth measuring unit of this utility model;
[0030] Figure 7 This is a schematic diagram of the back structure of the recess depth measuring unit of this utility model;
[0031] Figure 8 Schematic diagram of the outer shell unit of this utility model;
[0032] Figure 9 This is a schematic diagram illustrating the measurement of the bulge height of this utility model;
[0033] Figure 10 This is a schematic diagram of the indentation depth measurement of this utility model.
[0034] Among them, 1-base; 2-bulge outer diameter measuring unit; 3-bulge height measuring unit; 4-recession depth measuring unit; 5-outer shell unit; 11-bulge height measuring unit guide hole; 12-bulge height measuring unit set screw hole; 13-bulge height measuring unit guide groove; 15-fixed plate positioning component; 16-bulge height measuring unit slider positioning block; 17-bulge height measuring unit guide rail fixing plate; 18-recession depth measuring unit groove; 19-bulge outer diameter measuring unit slider positioning block; 110 - Drum outer diameter measuring unit guide rail fixing plate; 111- Drum outer diameter measuring unit guide groove; 112- Drum outer diameter measuring unit guide hole; 113- Drum outer diameter measuring unit set screw hole; 21- Drum outer diameter measuring guide rail; 22- Drum outer diameter measuring slider; 23- Drum outer diameter measuring unit fixed grid; 24- Drum outer diameter measuring unit fixed grid fixing plate; 25- Drum outer diameter measuring unit moving grid; 26- Drum outer diameter measuring gripper lever; 27- Drum outer diameter measuring lever module; 28- Drum outer diameter measuring sensor Fixed plate; 29-Bullet outer diameter measuring fork-shaped connecting rod one; 210-Bullet outer diameter measuring fork-shaped connecting rod two; 211-Bullet outer diameter measuring unit gripper one; 212-Bullet outer diameter measuring gripper two; 213-Bullet outer diameter measuring unit fixed plate; 214-Pin one; 215-Pin two; 216-Pin three; 217-Pin four; 31-Bullet height measuring ruler; 32-Bullet height measuring ruler connecting block; 33-Bullet height measuring ruler sliding connecting block; 34-Bullet height measuring ruler lever connecting block; 35-Dullet 36-Bulging height measuring ruler lever; 37-Bulging height measuring ruler moving grid; 38-Bulging height measuring ruler fixed grid mounting plate; 39-Bulging height measuring ruler guide rail; 310-Bulging height measuring ruler slider; 41-Depth measuring ruler U-shaped slider; 42-Depth measuring ruler clamping plate; 43-Depth measuring rod; 44-Depth measuring ruler fixed grid; 45-Depth measuring ruler moving grid; 46-Depth measuring ruler moving grid adjustment plate; 47-Depth measuring ruler lever; 51-Lower part of outer casing; 52-Upper part of outer casing. Detailed Implementation
[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0036] Example 1
[0037] Reference Appendix Figure 1-10 This embodiment provides a concave-convex deformation measuring instrument for detecting deformation of special equipment, such as... Figure 1 As shown, it includes a base 1, a bulge outer diameter measuring unit 2, a bulge height measuring unit 3, a dent depth measuring unit 4, and a shell unit 5.
[0038] The bulge outer diameter measuring unit 2, the bulge height measuring unit 3, and the indentation depth measuring unit 4 are fixed on the base 1, as follows: Figure 6 As shown, the outer shell unit 5 includes an upper outer shell 51 and a lower outer shell 52. The upper outer shell 51 and the lower outer shell 52 are fixedly connected together. The base 1 is fixedly connected to the lower outer shell 52. The outer shell unit 5 has elongated holes for adjustment on both sides and the bottom. The front end of the outer shell has clearance holes for the bulge outer diameter measuring unit 2, the bulge height measuring unit 3, and the depression depth measuring unit 4 to extend out.
[0039] like Figure 2 As shown, the base 1 is provided with a guide hole 11 for the bulge height measuring unit, a set screw hole 12 for the bulge height measuring unit, and a guide groove 13 for the bulge height measuring unit 3 for installation. A fixing plate positioning component 15 is used for positioning the bulge outer diameter measuring unit 2. A bulge height measuring unit slider positioning block 16 and a bulge height measuring unit guide rail fixing plate 17 are used for the installation of the bulge height measuring unit 3. A recessed depth measuring unit groove 18 is opened in the middle of the base 1. A bulge outer diameter measuring unit slider positioning block 19, a bulge outer diameter measuring unit guide rail fixing plate 110, a bulge outer diameter measuring unit guide groove 111, a bulge outer diameter measuring unit guide hole 112, and a bulge outer diameter measuring unit set screw hole 113 are used for the installation of the bulge outer diameter measuring unit 2.
[0040] Specifically, such as Figure 3-4As shown, the bulge outer diameter measuring unit 2 includes a bulge outer diameter measuring guide rail 21, a bulge outer diameter measuring slider 22, a bulge outer diameter measuring unit fixed grid 23, a bulge outer diameter measuring unit fixed grid fixing plate 24, a bulge outer diameter measuring unit moving grid 25, a bulge outer diameter measuring jaw lever 26, a bulge outer diameter measuring lever module 27, a bulge outer diameter measuring unit sensor fixing plate 28, a bulge outer diameter measuring fork-shaped connecting rod one 29, a bulge outer diameter measuring fork-shaped connecting rod two 210, a bulge outer diameter measuring jaw one 211, a bulge outer diameter measuring jaw two 212, a bulge outer diameter measuring fixing plate 213, a pin one 214, a pin two 215, a pin three 216, and a pin four 217.
[0041] The outer diameter measuring guide rail 21 of the bulge is fixed on the outer diameter measuring unit guide rail fixing plate 110 of the bulge. The outer diameter measuring slider 22 of the bulge is slidably mounted on the outer diameter measuring guide rail 21 of the bulge and moves along the outer diameter measuring guide rail 21 of the bulge. The outer diameter measuring unit grid fixing plate 24 of the bulge is fixed on the base 1. The outer diameter measuring unit sensor fixing plate 28 of the bulge is L-shaped and fixed on the outer diameter measuring slider 22 of the bulge. The outer diameter measuring gripper lever 26 of the bulge passes through the elongated hole on one side of the outer shell unit 5 and is fixed on the outside of the outer diameter measuring unit sensor fixing plate 28 of the bulge. The outer diameter measuring lever module 27 of the bulge is fixed on the end of the outer diameter measuring gripper lever 26 of the bulge. The pin shaft 4 217 is fixed on the outer diameter measuring fixing plate 213 of the bulge. The fork-shaped connecting rod 1 (29) and the fork-shaped connecting rod 2 (210) for measuring the outer diameter of the bulge rotate relative to pin 1 (214). The fork-shaped connecting rod 1 (29) and the jaw 1 (211) for measuring the outer diameter of the bulge rotate relative to pin 2 (215). The fork-shaped connecting rod 1 (29) and the jaw 2 (212) for measuring the outer diameter of the bulge rotate relative to pin 3 (216). The jaw 1 (211) and the jaw 2 (212) for measuring the outer diameter of the bulge rotate relative to pin 4 (216). 17. Rotate, and the distance between pin 214 and pin 215 on the fork-shaped connecting rod 29 measuring the outer diameter of the bulge is equal to the distance between pin 214 and pin 216 on the fork-shaped connecting rod 210 measuring the outer diameter of the bulge, and the distance between pin 215 and pin 217 on the jaw 211 measuring the outer diameter of the bulge is equal to the distance between pin 216 and pin 217 on the jaw 212 measuring the outer diameter of the bulge. Pin 1 214, pin 215, pin 3 216, and pin 4 217 are parallel to each other, and pin 4 217 is fixed on the bulge outer diameter measuring fixing plate 213. The bulge outer diameter measuring fork-shaped connecting rod 1 29, bulge outer diameter measuring fork-shaped connecting rod 210, bulge outer diameter measuring jaw 1 211, and bulge outer diameter measuring jaw 212 form a linkage mechanism. During the movement, the plane formed by pin 1 214 and pin 4 217 is parallel to the direction of the bulge outer diameter measuring guide rail 21. At the same time, the direction of the bulge outer diameter measuring unit grid fixing plate 24 is parallel to the direction of the bulge outer diameter measuring guide rail 21.
[0042] The distance between pin 217 on jaw 1 (211) and the lowest point of jaw 211 is equal to the distance between pin 217 on jaw 212 and the lowest point of jaw 212.
[0043] like Figure 5 As shown, the bulge height measuring unit 3 includes a bulge height measuring ruler 31, a bulge height measuring ruler connecting block 32, a bulge height measuring ruler sliding connecting block 33, a bulge height measuring ruler lever connecting block 34, a bulge height measuring ruler lever 35, a bulge height measuring ruler moving grid 36, a bulge height measuring ruler fixed grid mounting plate 37, a bulge height measuring ruler fixed grid 38, a bulge height measuring ruler guide rail 39, and a bulge height measuring ruler slider 310.
[0044] The bulge height measuring ruler guide rail 39 is fixed on the bulge height measuring unit guide rail fixing plate 17. The bulge height measuring ruler slider 310 is slidably limited on the bulge height measuring ruler guide rail 39. The bulge height measuring ruler sliding connecting block 33 is fixed on the bulge height measuring ruler slider 310. The bulge height measuring ruler lever connecting block 34 is fixed on the bulge height measuring ruler sliding connecting block 33. The bulge height measuring ruler lever 35 passes through the elongated hole on the left side of the outer shell unit 5 and is fixed on the bulge height measuring ruler lever connecting block 34. The bulge height measuring ruler connecting block 32 is fixed on the bulge height measuring ruler sliding connecting block 33. The bulge height measuring ruler 31 is fixed on the bulge height measuring ruler connecting block 32. The bulge height measuring ruler moving grid 36 is fixed on the bulge height measuring ruler sliding connecting block 33. The bulge height measuring ruler fixed grid mounting plate 37 is fixed on the base 1. The bulge height measuring ruler fixed grid 38 is fixed on the bulge height measuring ruler fixed grid mounting plate 37.
[0045] like Figure 6 As shown, the depression depth measuring unit 4 includes a depth measuring ruler U-shaped slider 41, a depth measuring ruler clamping plate 42, a depth measuring rod 43, a depth measuring ruler fixed grid 44, a depth measuring ruler movable grid 45, a depth measuring ruler movable grid adjustment plate 46, and a depth measuring ruler lever 47.
[0046] The bulge height measuring ruler 31 has a limiting groove with one open end. The depth measuring rod 43 is slidably disposed in the limiting groove. The depth measuring ruler clamping plate 42 is fixed on the depth measuring ruler U-shaped slider 41. The depth measuring rod 43 is fixed on the depth measuring ruler clamping plate 42. The depth measuring ruler fixed grid 44 is fixed on the bulge height measuring ruler 31. The depth measuring ruler moving grid adjusting plate 46 is fixed on the depth measuring ruler U-shaped slider 41. The depth measuring ruler moving grid 45 is fixed on the depth measuring ruler moving grid adjusting plate 46. The distance between the depth measuring ruler clamping plate 42 and the depth measuring ruler U-shaped slider 41 allows the bulge height measuring ruler 31 to move relative to each other. The base 1 has a recessed depth measuring unit groove 18 in the middle. The depth measuring ruler lever 47 passes through the elongated hole at the bottom of the outer shell unit 5 and the recessed depth measuring unit groove 18 and is fixed on the depth measuring ruler U-shaped slider 41.
[0047] It should be noted that each lever in this embodiment can be a fastening bolt that can adjust the slider stop.
[0048] The specific embodiments of this utility model are further described below:
[0049] like Figure 3 As shown, since the bulge outer diameter measuring lever module 27, the bulge outer diameter measuring gripper lever 26, the bulge outer diameter measuring unit sensor fixing plate 28, the bulge outer diameter measuring slider 22, and the pin 214 are fixedly connected together, the bulge outer diameter measuring slider 22 can be moved along the bulge outer diameter measuring guide rail 21 by moving the bulge outer diameter measuring lever module 27, thereby driving the pin 214 to move along the direction of the bulge outer diameter measuring guide rail 21. Due to the geometric relationship between the bulge outer diameter measuring fork linkage 29, bulge outer diameter measuring fork linkage 210, bulge outer diameter measuring jaw 211, and bulge outer diameter measuring jaw 212, the movement of pin 214 will cause the lowermost parts of bulge outer diameter measuring jaw 211 and bulge outer diameter measuring jaw 212 to open and close. When the opening and closing distance of the lowermost parts of bulge outer diameter measuring jaw 211 and bulge outer diameter measuring jaw 212 is exactly the size of the bulge outer diameter, the distance that pin 214 moves, that is, the distance that the bulge outer diameter measuring lever module 27 moves, can be determined by the geometric relationship between the mechanisms, thus measuring the size of the bulge outer diameter.
[0050] like Figure 9 As shown, pins 1 (214), 2 (215), 3 (216), and 4 (217) are positions A, B, C, and D respectively. The distances between A and B are L1, between A and C are L1, between B and D are L2, and between C and D are L2. The distances from position D to the bottom of jaw 1 (211) and from position D to the bottom of jaw 2 (212) are both L1.30 In the initial state of bulge height measurement, the distance between the lowest part of the bulge height measuring ruler 31 and the bulge outer diameter measuring jaw 211 is L. 40 The lowest part of jaw 211 (for measuring the outer diameter of the bulge) and the lowest part of jaw 212 (for measuring the outer diameter of the bulge) coincide, and the distance between AD is L5. Therefore, according to the law of cosines, we can obtain...
[0051]
[0052] When measuring the height of the bulge, the lowest part of the bulge outer diameter measuring jaw 211 and the lowest part of the bulge outer diameter measuring jaw 212 will measure the diameter of the bulge, while the bulge height measuring ruler 31 will move downward a distance L. 41 At the highest point of the bulge, the bulge outer diameter measuring lever module 27 will move downwards a distance L. 32 This causes the opening distance L6 between the lowest part of the bulge outer diameter measuring jaw 211 and the lowest part of the bulge outer diameter measuring jaw 212, which is the diameter of the bulge measuring ruler. Next, the downward movement distance L of the bulge outer diameter measuring lever module 27 is given. 32 The analysis process of the diameter L6 of the bulge measuring ruler. When measuring the bulge height, the bulge outer diameter measuring lever module 27 will move downward a distance L. 32 At that time, pin 214 at position A will also move downwards by a distance L. 32 The distance between AD is L5 - L 32 According to the Law of Cosines, we can obtain
[0053]
[0054] Therefore, we can obtain θ1 = θ - θ0.
[0055] This leads to L 31 =L 30 -L 30 cosθ1. The height of the bulge can then be calculated using the following formula.
[0056]
[0057] like Figure 10 As shown, when measuring the depth of the dent, the lowest part of the outer diameter measuring jaw 211 and the lowest part of the outer diameter measuring jaw 212 need to be opened so that the lowest part of the dent height measuring ruler 31 is placed on the top of the dent. At this time, the lowest part of the depth measuring rod 43 is brought into contact with the deepest part of the dent. The distance that the depth measuring rod 43 moves is the depth L of the dent. h .
[0058] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A concave-convex deformation measuring instrument, characterized in that: It includes a bulge outer diameter measuring unit (2), a bulge height measuring unit (3), a dent depth measuring unit (4), a base (1), and a shell unit (5). The base (1) is fixed in the shell unit (5), and the bulge outer diameter measuring unit (2), the bulge height measuring unit (3), and the dent depth measuring unit (4) are all set on the base (1). The bulge outer diameter measuring unit (2) includes a bulge outer diameter measuring guide rail (21), a bulge outer diameter measuring slider (22), a bulge outer diameter sensing and measuring mechanism, a bulge outer diameter measuring jaw lever (26), a bulge outer diameter measuring sensor fixing plate (28), a bulge outer diameter measuring fork-shaped connecting rod one (29), a bulge outer diameter measuring fork-shaped connecting rod two (210), a bulge outer diameter measuring jaw one (211), a bulge outer diameter measuring jaw two (212), and a bulge outer diameter measuring fixing plate (213). The bulge outer diameter measuring guide rail is vertically arranged on one side of the surface of the base (1). The outer diameter measuring guide rail (21) of the bulge is fixed on the guide rail (110). The outer diameter measuring slider (22) of the bulge is slidably disposed in the outer diameter measuring guide rail (21). The outer diameter measuring sensor fixing plate (28) of the bulge is disposed on the outer diameter measuring slider (22). The outer diameter measuring mechanism of the bulge is respectively disposed on the outer diameter measuring sensor fixing plate (28) and the base (1). The outer diameter measuring gripper (26) of the bulge passes through the long hole on the right side of the outer shell unit (5). The outer diameter of the bulge is located on the side of the bulge outer diameter measuring sensor fixing plate (28). The end of the bulge outer diameter measuring gripper lever (26) is provided with a bulge outer diameter measuring lever module (27). One end of the bulge outer diameter measuring fork-shaped connecting rod one (29) and the bulge outer diameter measuring fork-shaped connecting rod two (210) are hinged to the bulge outer diameter measuring sensor fixing plate (28) by a pin one (214). The other end of the bulge outer diameter measuring fork-shaped connecting rod one (29) is hinged to the top of the bulge outer diameter measuring gripper one (211) by a pin two (215). The other end of the diameter measuring fork-shaped connecting rod two (210) is hinged to the top of the bulge outer diameter measuring jaw two (212) by a pin three (216). The bulge outer diameter measuring fixing plate (213) is horizontally arranged at the tail end of the base (1). The middle parts of the bulge outer diameter measuring jaw one (211) and the bulge outer diameter measuring jaw two (212) are hinged to the bulge outer diameter measuring fixing plate (213) by a pin four (217). The clamping ends of the bulge outer diameter measuring jaw one (211) and the bulge outer diameter measuring jaw two (212) are both inwardly curved arcs.
2. The concave-convex deformation measuring instrument according to claim 1, characterized in that, The length of the first (29) for measuring the outer diameter of the bulge is the same as that of the second (210) for measuring the outer diameter of the bulge. The length of the first (211) for measuring the outer diameter of the bulge between the second (215) and the fourth (217) for measuring the outer diameter of the bulge is the same as that between the third (216) and the fourth (217) for measuring the outer diameter of the bulge.
3. The concave-convex deformation measuring instrument according to claim 1, characterized in that, The bulge outer diameter sensing and measuring mechanism includes a bulge outer diameter measuring unit fixed grid (23), a bulge outer diameter measuring unit fixed grid fixing plate (24), and a bulge outer diameter measuring unit moving grid (25). The bulge outer diameter measuring unit fixed grid fixing plate (24) is installed on the base (1) along the guide rail direction. The bulge outer diameter measuring unit fixed grid (23) is installed in the bulge outer diameter measuring unit fixed grid fixing plate (24). The bulge outer diameter measuring unit moving grid (25) is installed on the bulge outer diameter measuring sensor fixing plate (28) corresponding to the bulge outer diameter measuring unit fixed grid (23).
4. The concave-convex deformation measuring instrument according to claim 1, characterized in that, The outer shell unit (5) includes an upper outer shell (52) and a lower outer shell (51). The upper outer shell (52) covers the lower outer shell (51). The outer shell unit (5) has elongated holes for adjustment on both sides and at the bottom. The front end of the outer shell has a clearance hole for the bulge outer diameter measuring unit (2), bulge height measuring unit (3), and dent depth measuring unit (4) to extend out.
5. The concave-convex deformation measuring instrument according to claim 1, characterized in that, The bulge height measuring unit (3) includes a bulge height measuring ruler (31), a bulge height measuring ruler connecting block (32), a bulge height measuring ruler sliding connecting block (33), a bulge height measuring ruler lever connecting block (34), a bulge height measuring ruler lever (35), a bulge height sensing and measuring mechanism, a bulge height measuring ruler guide rail (39), and a bulge height measuring ruler slider (310). A bulge height measuring unit guide rail fixing plate (17) is vertically arranged on the other side of the surface of the base (1). The bulge height measuring ruler guide rail (39) is fixed on the bulge height measuring unit guide rail fixing plate (17), and the bulge height measuring ruler slider (310) is slidably arranged on the bulge. On the height measuring ruler guide rail (39), the bulge height measuring ruler sliding connecting block (33) is fixed on the bulge height measuring ruler slider (310), the bulge height measuring ruler connecting block (32) is fixed on the bulge height measuring ruler sliding connecting block (33), the bulge height measuring ruler (31) is fixed on the bulge height measuring ruler connecting block (32), the bulge height measuring ruler (31) is T-shaped, the bulge height measuring ruler lever connecting block (34) is fixed on one side of the bulge height measuring ruler sliding connecting block (33), and the bulge height measuring ruler lever (35) passes through the long hole on the left side of the outer shell unit (5) and is fixed on the bulge height measuring ruler lever connecting block (34).
6. The concave-convex deformation measuring instrument according to claim 5, characterized in that, The bulge height sensing and measuring mechanism includes a bulge height measuring ruler moving grid (36), a bulge height measuring ruler fixed grid mounting plate (37), and a bulge height measuring ruler fixed grid (38). The bulge height measuring ruler fixed grid mounting plate (37) is mounted on the base (1) along the guide rail direction. The bulge height measuring ruler fixed grid (38) is installed in the bulge height measuring ruler fixed grid mounting plate (37). The bulge height measuring ruler moving grid (36) is installed on the bulge height measuring ruler sliding connecting block (33) corresponding to the bulge height measuring ruler fixed grid (38).
7. The concave-convex deformation measuring instrument according to claim 5, characterized in that, The indentation depth measuring unit (4) includes a depth measuring ruler U-shaped slider (41), a depth measuring ruler clamping plate (42), a depth measuring rod (43), a depth sensing measuring mechanism, and a depth measuring ruler lever (47). The bulge height measuring ruler (31) has a limiting through groove with one end open. The depth measuring rod (43) is slidably disposed in the limiting through groove. The end of the depth measuring rod (43) is fixed on the depth measuring ruler clamping plate (42). The depth sensing measuring mechanism is disposed between the depth measuring ruler U-shaped slider (41) and the bulge height measuring... In the ruler (31), the depth measuring ruler U-shaped slider (41) is mounted on the depth measuring ruler clamping plate (42). A groove is formed between the depth measuring ruler clamping plate (42) and the depth measuring ruler U-shaped slider (41) to allow the bulge height measuring ruler (31) to move relative to each other. The base (1) has a recessed depth measuring unit groove (18) in the middle. The depth measuring ruler lever (47) passes through the elongated hole at the bottom of the outer shell unit (5) and the recessed depth measuring unit groove (18) and is fixed on the depth measuring ruler U-shaped slider (41).
8. The concave-convex deformation measuring instrument according to claim 7, characterized in that, The depth sensing measurement mechanism includes a fixed grid (44) for a depth measuring ruler, a movable grid (45) for a depth measuring ruler, and an adjusting plate (46) for the movable grid of a depth measuring ruler. The fixed grid (44) for a depth measuring ruler is fixed on a bulge height measuring ruler (31). The adjusting plate (46) for a depth measuring ruler is fixed in a U-shaped slider (41) of the depth measuring ruler. The movable grid (45) for a depth measuring ruler is fixed on the adjusting plate (46) for a depth measuring ruler.
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