Transformer oil and gas separation device for oil chromatography on-line monitoring
By designing a transformer oil and gas separation device that includes lower and upper telescopic cylinders, combined with a PLC controller and solenoid valves, the efficient removal of faulty gases from the transformer oil is achieved, solving the problem of poor headspace degassing and ensuring the safe and stable operation of the equipment.
Patent Information
- Application Number
- CN202423214242.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing online oil chromatography monitoring devices, headspace degassing technology is difficult to effectively remove fault gases from transformer oil, affecting the analysis results.
A transformer oil and gas separation device was designed, comprising a lower and upper telescopic cylinder. It removes fault gas by forced vacuuming and oscillating reflux, and achieves automated control by combining a PLC controller and solenoid valves.
It improves the removal of fault gases from transformer oil, leaves less system residue, is easy to clean, prevents return oil bubbles from affecting the safe operation of equipment, and has a reverse degassing function.
Smart Images

Figure CN223870615U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a transformer oil and gas separation device, and more particularly to a transformer oil and gas separation device for online oil chromatography monitoring. Background Technology
[0002] Online oil chromatography monitoring detects and diagnoses internal transformer faults by analyzing the content and trends of fault gases in transformer oil. It provides crucial data for real-time monitoring of transformer operating status and is a vital device for ensuring the safe and economical operation of transformers and power grid systems. Therefore, transformer oil and gas separation devices used for online oil chromatography monitoring are important transformer monitoring components. Currently, most transformer oil and gas separation devices for online oil chromatography monitoring utilize headspace degassing. In this method, the gas components above the liquid or solid sample reach equilibrium with the sample's own components within a sealed container. During headspace degassing, the sample is placed in a sealed container, which is then heated to a certain temperature or stirred to evaporate volatile components into the gas above the container. The gas above the container is then extracted using a vacuum pump and injected into a gas chromatograph or other analytical instrument for analysis. Because headspace degassing is an analytical technique based on headspace equilibrium, this method can affect the effectiveness of removing fault gases from transformer oil.
[0003] This invention provides an effective technical exploration and research into the technical problem of headspace degassing by using the technical feature of removing fault gas by subjecting transformer oil to forced vacuum and oscillating reflux. Summary of the Invention
[0004] The subject of this utility model is a transformer oil and gas separation device for online oil chromatography monitoring.
[0005] In order to overcome the above-mentioned technical shortcomings, the purpose of this utility model is to provide a transformer oil and gas separation device for online oil chromatography monitoring, thereby improving the effect of removing fault gases from transformer oil.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: it includes a transformer oil and gas separation device body with a washing and extraction seat, a lower telescopic cylinder set on the washing and extraction seat, and an upper telescopic cylinder set on the washing and extraction seat.
[0007] By designing a transformer oil and gas separation device body, a lower telescopic cylinder, and an upper telescopic cylinder, the transformer oil and fault gas are separated through the transformer oil and fault gas separation device body. The lower and upper telescopic cylinders are used to pump the transformer oil, and the fault gas is removed by putting the transformer oil under forced vacuum and oscillating reflux. This solves the technical problem of using headspace degassing, thus improving the effect of removing fault gas from transformer oil.
[0008] This utility model is designed to separate the transformer oil and gas by connecting the main body of the transformer oil and gas separation device, the lower telescopic cylinder and the upper telescopic cylinder in a way that allows the faulty gas to be extracted by putting the transformer oil under a forced vacuum and oscillating reflux state.
[0009] This utility model is designed to connect the lower telescopic cylinder and the upper telescopic cylinder to the main body of the transformer oil and gas separation device in a way that allows for the extraction of transformer oil.
[0010] This utility model is designed such that the main body of the transformer oil and gas separation device also includes a first valve, a second valve, and a gas collecting box.
[0011] The technical advantages of the above three technical solutions are: highlighting the technical feature of removing fault gases by subjecting transformer oil to forced vacuum and oscillating reflux, and introducing its application in the technical field of transformer oil and gas separation devices for online oil chromatography monitoring.
[0012] This utility model is designed to include a first accessory device, which is disposed on the body of the transformer oil and gas separation device. The first accessory device is configured to include a third valve, a liquid collection tank, and a fourth valve.
[0013] The technical effect of the above technical solution is that it realizes the integrated installation of other components and expands the technical effect of this utility model.
[0014] This utility model is designed with a first valve, a lower telescopic cylinder and an upper telescopic cylinder respectively installed on the elution seat, a second valve installed between the gas collection box and the elution seat, a third valve installed between the liquid collection box and the elution seat, and a fourth valve installed on the liquid collection box.
[0015] The technical effect of the above technical solution is that the basic technical solution of this utility model is formed by the washing seat, the first valve, the second valve, the third valve, the gas collection box, the liquid collection box, the fourth valve, the lower telescopic cylinder and the upper telescopic cylinder, which solves the technical problem of this utility model.
[0016] This utility model designs a lower telescopic cylinder comprising a cylindrical shell I, a power screw I, a motor I, a piston head I, a magnetic ring I, an inductive switch I, and an inductive switch II. The cylindrical shell I is accommodatingly connected to the piston head I, the inner wall of the cylindrical shell I is in contact with the peripheral side of the piston head I, and the lower end of the piston head I is through-connected to the magnetic ring I. The upper part of the peripheral side of the cylindrical shell I is connected to the housing of the inductive switch I, and the lower part of the peripheral side of the cylindrical shell I is connected to the inductive switch II. The housing is connected as follows: the upper end of the power screw part I is rotatably connected to the lower end face of the piston head I, and the lower end of the power screw part I is threadedly connected to the rotating shaft of the motor part I. The output interfaces of the induction switch I and the induction switch II are respectively connected to the control interface of the motor part I through the PLC controller. The magnetic ring part I is distributed correspondingly to the induction switch I and the induction switch II. The lower end port of the shell part I is connected to the housing of the motor part I, and the upper end port of the shell part I is connected to the washing and dehydrating seat.
[0017] This utility model is designed with the following configuration: the cylindrical shell part I is a circular tubular body, the power screw part I is a light column bolt with a convex upper end head, the motor part I is a control motor with a central threaded hole rotating shaft and the central threaded hole of the motor part I is connected to the power screw part I, the piston head I is a disc-shaped body with a convex hole on the lower end face and the convex hole of the piston head I is connected to the convex upper end head of the power screw part I, the magnetic ring part I is a permanent magnet ring, and the induction switch I and induction switch II are respectively electromagnetic induction switches.
[0018] This utility model designs an upper telescopic cylinder comprising a cylindrical shell section II, a power screw section II, a motor section II, a piston head II, a magnetic ring section II, an inductive switch III, and an inductive switch IV. The cylindrical shell section II is designed to be accommodatingly connected to the piston head II. The inner wall of the cylindrical shell section II is designed to be in contact with the peripheral side of the piston head II, and the upper end of the piston head II is designed to be through-connected to the magnetic ring section II. The lower part of the peripheral side of the cylindrical shell section II is designed to be connected to the housing of the inductive switch III, and the upper part of the peripheral side of the cylindrical shell section II is designed to be connected to the housing of the inductive switch IV. The lower end of the power screw section II is designed to be rotatably connected to the upper end face of the piston head II, and the upper end of the piston head II is designed to be threadedly connected to the rotating shaft of the motor section II. The output interfaces of the inductive switch III and the inductive switch IV are respectively designed to be connected to the control interface of the motor section II via a PLC controller. The magnetic ring section II is designed to be distributed correspondingly to the inductive switches III and IV. The upper end port of the cylindrical shell section II is designed to be connected to the housing of the motor section II, and the lower end port of the cylindrical shell section II is designed to be connected to the washing and desiccant seat.
[0019] This utility model is designed with the following configuration: the cylindrical shell part II is a circular tubular body, the power screw part II is a light column bolt with a convex lower end, the motor part II is a control motor with a central threaded hole rotating shaft and the central threaded hole of the motor part II is connected to the power screw part II, the piston head II is a disc-shaped body with a convex hole on the upper end face and the convex hole of the piston head II is connected to the convex lower end of the power screw part II, the magnetic ring part II is a permanent magnet ring, and the induction switch III and induction switch IV are respectively electromagnetic induction switches.
[0020] The technical effect of the above four technical solutions is that they realize the setting of a ball screw motion drive cylinder.
[0021] This utility model designs a channel body I between the lower end face of the seat and one side of the seat of the washing and dehydrating unit, and a channel body II between the upper and lower end faces of the seat and one side of the seat. A channel body III is provided between the upper end face of the seat and another side of the seat. The lower end face of the seat is configured to connect with the lower telescopic cylinder, and the upper end face of the seat is configured to connect with the upper telescopic cylinder. The outer port of channel body I is configured to connect with the first valve, the outer port of channel body II is configured to connect with the third valve, and the outer port of channel body IV is configured to connect with the second valve. Channel bodies II and III are respectively configured to connect with the lower telescopic cylinder and the upper telescopic cylinder.
[0022] This utility model is designed such that the seat is set as a rectangular block and the channel body I and channel body IV are respectively set as L-shaped channels, the channel body II is set as a T-shaped channel and the channel body III is set as a straight channel.
[0023] The technical effect of the above two solutions is that they enable the support setting of the channel body.
[0024] This utility model is designed such that the first valve is configured as an electromagnetic control valve, one of the ports of the first valve is configured to be connected to the washing seat, the other port of the first valve is configured to be connected to the transformer oil storage tank, and the control port of the first valve is configured to be connected to the output interface of the PLC controller.
[0025] The technical effect of the above solution is that it realizes the control setting of transformer oil injection valve.
[0026] This utility model is designed such that the second valve is configured as an electromagnetic control valve, one port of the second valve is configured to be connected to the washing seat, the other port of the second valve is configured to be connected to the gas collection box, and the control port of the second valve is configured to be connected to the output interface of the PLC controller.
[0027] This utility model designs a gas collecting box that is a tank-shaped body with a shut-off valve at the output port, and the input port of the gas collecting box is configured to be connected in communication with a second valve.
[0028] The technical effect of the above two solutions is that they enable the collection and control of faulty gases.
[0029] This utility model is designed such that the third valve is configured as an electromagnetic control valve, one of the ports of the third valve is configured to be connected to the washing seat, the other port of the third valve is configured to be connected to the collection tank, and the control port of the third valve is configured to be connected to the output interface of the PLC controller.
[0030] This utility model designs a liquid collection tank that includes a tank section and a liquid level sensor section. The upper part of the inner wall of the tank section is connected to the liquid level sensor section. The upper input port of the tank section is connected to a third valve, and the lower output port of the tank section is connected to a fourth valve. The output interface of the liquid level sensor section is connected to the input interface of the PLC controller.
[0031] The present invention is designed such that the box part is shaped like a can.
[0032] This utility model is designed such that the fourth valve is configured as an electromagnetic control valve, one port of the fourth valve is configured to be connected to the liquid collection tank, the other port of the fourth valve is configured to be connected to the transformer oil storage tank, and the control port of the fourth valve is configured to be connected to the output interface of the PLC controller.
[0033] The technical effect of the above four technical solutions is that they enable the transformer oil to flow back to the transformer oil storage tank.
[0034] This utility model is designed such that the washing seat, the first valve, the second valve, the third valve, and the gas collection box, along with the lower telescopic cylinder and the upper telescopic cylinder, are arranged in a vertically sliding manner, and the washing seat, the first valve, the second valve, the third valve, the gas collection box, the lower telescopic cylinder, the upper telescopic cylinder, the liquid collection box, and the fourth valve are arranged in an external box manner.
[0035] In this invention, the center lines of the washing and exfoliating seat, the lower telescopic cylinder, and the upper telescopic cylinder are arranged on the same straight line, and the shell part II and the shell part I are respectively connected to the seat part.
[0036] In this technical solution, the lower telescopic cylinder and the upper telescopic cylinder are basic components and essential technical features of this utility model. The washing seat, the first valve, the second valve, the third valve, the gas collection box, the liquid collection box, and the fourth valve are functional components, which are features that realize other technical effects of this utility model. The design of these technical features, such as the seat, channel body I, channel body II, channel body III, channel body IV, box, liquid level sensor, cylinder shell I, power screw I, motor I, piston head I, magnetic ring I, inductive switch I, inductive switch II, cylinder shell II, power screw II, motor II, piston head II, magnetic ring II, inductive switch III, and inductive switch IV, are technical features that comply with the Patent Law and its implementing regulations.
[0037] The technical advantages of this utility model are as follows: the piston pump, agitator, degassing container and vacuum pump are integrated into one unit, the installation structure is optimized, all oil samples can be discharged, the system residue is small, the oil circuit system is easy to clean, a return oil bubble detection function is designed, which can effectively prevent return oil bubbles from entering the main equipment and will not affect the safe operation of the main equipment, and a reverse degassing function is designed, which can discharge the gas in the bubble collection chamber through the reverse degassing process to the degassing unit.
[0038] In this technical solution, the process of removing fault gas by placing the transformer oil under forced vacuum and oscillating reflux is achieved by a lower telescopic cylinder and an upper telescopic cylinder.
[0039] In this technical solution, the main body of the transformer oil and gas separation device, the lower telescopic cylinder and the upper telescopic cylinder are important technical features for removing fault gases by subjecting the transformer oil to forced vacuum and oscillating reflux. In the technical field of transformer oil and gas separation devices for online oil chromatography monitoring, this solution is novel, inventive and practical. The terminology in this technical solution can be explained and understood using patent literature in this technical field. Attached Figure Description
[0040] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0041] Figure 1 This is a schematic diagram of one of the first embodiments of the present utility model.
[0042] Washing and extracting seat-1, first valve-2, second valve-3, third valve-4, gas collection box-5, liquid collection box-6, fourth valve-7, lower telescopic cylinder-8, upper telescopic cylinder-9, seat-11, channel body I-12, channel body II-13, channel body III-14, channel body IV-15, box-61, liquid level sensor-62, shell-shell I-81, power screw I-82, motor I-83, piston head I-80, magnetic ring I-84, inductive switch I-85, inductive switch II-86, shell-shell II-99, power screw II-98, motor II-97, piston head II-90, magnetic ring II-96, inductive switch III-95, inductive switch IV-94. Detailed Implementation
[0043] According to the examination guidelines, terms such as “having,” “comprising,” and “including” used in this invention should be understood as not dispensing the presence or addition of one or more other elements or combinations thereof.
[0044] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0045] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0046] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other. In addition, unless otherwise specified, the equipment and materials used in the following embodiments are all commercially available. If the processing conditions are not explicitly stated, please refer to the product manual or follow the conventional methods in the field.
[0047] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0048] Figure 1 This is one of the first embodiments of the present utility model. The embodiment is described in detail with reference to the accompanying drawings. It includes an elution seat 1, a first valve 2, a second valve 3, a third valve 4, a gas collection box 5, a liquid collection box 6, a fourth valve 7, a lower telescopic cylinder 8, and an upper telescopic cylinder 9. The first valve 2, the lower telescopic cylinder 8, and the upper telescopic cylinder 9 are respectively provided on the elution seat 1. The second valve 3 is provided between the gas collection box 5 and the elution seat 1. The third valve 4 is provided between the liquid collection box 6 and the elution seat 1. The fourth valve 7 is provided on the liquid collection box 6.
[0049] The second embodiment of the present invention will be described in detail with reference to the accompanying drawings.
[0050] In this embodiment, a channel body I 12 is provided between the lower end face of the seat portion 11 and one side face of the seat portion 11, and a channel body II 13 is provided between the upper and lower end faces of the seat portion 11 and one side face of the seat portion 11. A channel body III 14 is provided between the upper and lower end faces of the seat portion 11, and a channel body IV 15 is provided between the upper end face of the seat portion 11 and another side face of the seat portion 11. The lower end face of the seat portion 11 is configured to be connected to the lower telescopic cylinder 8, and the upper end face of the seat portion 11 is configured to be connected to the upper telescopic cylinder 9. The outer port of the channel body I 12 is configured to be connected to the first valve 2, and the outer port of the channel body II 13 is configured to be connected to the third valve 4. The outer port of the channel body IV 15 is configured to be connected to the second valve 3, and the channel bodies II 13 and III 14 are respectively configured to be connected to the lower telescopic cylinder 8 and the upper telescopic cylinder 9.
[0051] The washing seat 1 forms a support connection point for the first valve 2, the second valve 3, the third valve 4, the lower telescopic cylinder 8, and the upper telescopic cylinder 9. The channel body I 12 connects to the first valve 2, the channel body IV 15 connects to the second valve 3, the channel body II 13 connects to the third valve 4, and the seat 11, channel body II 13, and channel body III 14 connect to the lower telescopic cylinder 8 and the upper telescopic cylinder 9. Its technical purpose is to serve as a support carrier for the first valve 2, the second valve 3, the third valve 4, the lower telescopic cylinder 8, and the upper telescopic cylinder 9.
[0052] In this embodiment, the seat 11 is configured as a rectangular block, and the channel body I 12 and the channel body IV 15 are respectively configured as L-shaped channels, the channel body II 13 is configured as a T-shaped channel, and the channel body III 14 is configured as a straight channel.
[0053] Its technical objective is to support the perforated blocks of the first valve 2, the second valve 3, the third valve 4, the lower telescopic cylinder 8, and the upper telescopic cylinder 9.
[0054] In this embodiment, the first valve 2 is configured as an electromagnetic control valve, and one port of the first valve 2 is configured to be connected in communication with the washing seat 1, the other port of the first valve 2 is configured to be connected in communication with the transformer oil storage tank, and the control port of the first valve 2 is configured to be connected to the output interface of the PLC controller.
[0055] The first valve 2 forms a support connection point for the washing and dewatering seat 1. The connection with the washing and dewatering seat 1 is achieved by the first valve 2. Its technical purpose is to serve as a component for opening and closing control between the washing and dewatering seat 1 and the transformer oil storage tank.
[0056] In this embodiment, the second valve 3 is configured as an electromagnetic control valve, and one port of the second valve 3 is configured to be connected in communication with the washing seat 1, the other port of the second valve 3 is configured to be connected in communication with the gas collection box 5, and the control port of the second valve 3 is configured to be connected to the output interface of the PLC controller.
[0057] The second valve 3 forms a support connection point for the washing seat 1 and the gas collection box 5. The second valve 3 realizes the connection with the washing seat 1 and the gas collection box 5. Its technical purpose is to serve as a component for opening and closing control between the gas collection box 5 and the washing seat 1.
[0058] In this embodiment, the gas collection box 5 is configured as a tank-shaped body with a shut-off valve at the output port, and the input port of the gas collection box 5 is configured to be connected in communication with the second valve 3.
[0059] The gas collection box 5 forms a support connection point for the second valve 3. The gas collection box 5 enables the connection with the second valve 3. Its technical purpose is to serve as a component for storing faulty gas.
[0060] In this embodiment, the third valve 4 is configured as an electromagnetic control valve, and one port of the third valve 4 is configured to be connected in communication with the washing seat 1, the other port of the third valve 4 is configured to be connected in communication with the collection tank 6, and the control port of the third valve 4 is configured to be connected to the output interface of the PLC controller.
[0061] The third valve 4 forms a support connection point for the elution seat 1 and the collection tank 6. The third valve 4 realizes the connection with the elution seat 1 and the collection tank 6. Its technical purpose is to serve as a component for controlling the opening and closing between the collection tank 6 and the elution seat 1.
[0062] In this embodiment, the liquid collection tank 6 is configured to include a tank section 61 and a liquid level sensor section 62, and the upper part of the inner wall of the tank section 61 is configured to be connected to the liquid level sensor section 62. The upper input port of the tank section 61 is configured to be connected to the third valve 4, and the lower output port of the tank section 61 is configured to be connected to the fourth valve 7. The output interface of the liquid level sensor section 62 is configured to be connected to the input interface of the PLC controller.
[0063] The collection tank 6 forms a support connection point for the third valve 4 and the fourth valve 7. The tank 61 connects to the third valve 4 and the fourth valve 7. The level sensor 62 picks up the transformer oil level signal of the tank 61. Its technical purpose is to serve as a component for storing transformer oil.
[0064] In this embodiment, the box section 61 is configured as a can-shaped body.
[0065] Its technical objective is to enable the storage of transformer oil in tanks.
[0066] In this embodiment, the fourth valve 7 is configured as an electromagnetic control valve, and one port of the fourth valve 7 is configured to be connected in communication with the liquid collection tank 6, the other port of the fourth valve 7 is configured to be connected in communication with the transformer oil storage tank, and the control port of the fourth valve 7 is configured to be connected to the output interface of the PLC controller.
[0067] The fourth valve 7 forms a support connection point for the liquid collection tank 6. The connection with the liquid collection tank 6 is achieved by the fourth valve 7. Its technical purpose is to serve as a component for controlling the opening and closing between the liquid collection tank 6 and the transformer oil storage tank.
[0068] In this embodiment, the lower telescopic cylinder 8 is configured to include a cylindrical shell portion I81, a power screw portion I82, a motor portion I83, a piston head I80, a magnetic ring portion I84, an inductive switch I85, and an inductive switch II86. The cylindrical shell portion I81 is configured to be accommodatingly connected to the piston head I80, the inner wall of the cylindrical shell portion I81 is configured to be in contact with the peripheral side of the piston head I80, and the lower end of the piston head I80 is configured to be through-connected to the magnetic ring portion I84. The upper part of the peripheral side of the cylindrical shell portion I81 is configured to be connected to the housing of the inductive switch I85, and the lower part of the peripheral side of the cylindrical shell portion I81 is configured to be connected to the housing of the inductive switch II86. The housing of 86 is connected as follows: the upper end of the power screw part I82 is rotatably connected to the lower end face of the piston head I80, and the lower end of the power screw part I82 is threadedly connected to the rotating shaft of the motor part I83. The output interfaces of the induction switch I85 and the induction switch II86 are respectively connected to the control interface of the motor part I83 through the PLC controller. The magnetic ring part I84 is distributed correspondingly to the induction switch I85 and the induction switch II86. The lower end port of the shell part I81 is connected to the housing of the motor part I83, and the upper end port of the shell part I81 is connected to the washing base 1.
[0069] The lower telescopic cylinder 8 forms a support connection point for the washing and dewatering seat 1. The cylindrical shell part I81 connects to the washing and dewatering seat 1. The power screw part I82, motor part I83, piston head I80, magnetic ring part I84, induction switch I85 and induction switch II86 together form a telescopic cylinder with a limited stroke. Its technical purpose is to be used as one of the components for pumping transformer oil.
[0070] In this embodiment, the cylindrical shell part I81 is configured as a circular tubular body and the power screw part I82 is configured as a light column bolt with a convex upper end head. The motor part I83 is configured as a control motor with a rotating shaft having a central threaded hole, and the central threaded hole of the motor part I83 is configured to connect with the power screw part I82. The piston head I80 is configured as a disc-shaped body with a convex hole on the lower end face, and the convex hole of the piston head I80 is configured to connect with the convex upper end head of the power screw part I82. The magnetic ring part I84 is configured as a permanent magnet ring, and the induction switch I85 and induction switch II86 are respectively configured as electromagnetic induction switches.
[0071] Its technical objective is to enable the piston-cylinder pumping process for transformer oil.
[0072] In this embodiment, the upper telescopic cylinder 9 is configured to include a cylindrical shell portion II99, a power screw portion II98, a motor portion II97, a piston head II90, a magnetic ring portion II96, an inductive switch III95, and an inductive switch IV94. The cylindrical shell portion II99 is configured to be accommodatingly connected to the piston head II90, the inner wall of the cylindrical shell portion II99 is configured to be in contact with the peripheral side of the piston head II90, and the upper end of the piston head II90 is configured to be through-connected to the magnetic ring portion II96. The lower part of the peripheral side of the cylindrical shell portion II99 is configured to be connected to the housing of the inductive switch III95, and the upper part of the peripheral side of the cylindrical shell portion II99 is configured to be connected to the housing of the inductive switch IV94. The housing of 94 is connected as follows: the lower end of the power screw part II98 is rotatably connected to the upper end face of the piston head II90, and the upper end of the piston head II90 is threadedly connected to the rotating shaft of the motor part II97; the output interfaces of the inductive switch III95 and the inductive switch IV94 are respectively connected to the control interface of the motor part II97 through the PLC controller; the magnetic ring part II96 is distributed correspondingly to the inductive switches III95 and IV94; the upper end port of the shell part II99 is connected to the housing of the motor part II97, and the lower end port of the shell part II99 is connected to the washing base 1.
[0073] The upper telescopic cylinder 9 forms a support connection point for the washing and dewatering seat 1. The shell part II 99 connects to the washing and dewatering seat 1. The power screw part II 98, motor part II 97, piston head II 90, magnetic ring part II 96, induction switch III 95 and induction switch IV 94 form a telescopic cylinder with a limited stroke with the shell part II 99. Its technical purpose is to be used as the second component for pumping transformer oil.
[0074] In this embodiment, the cylindrical shell part II99 is configured as a circular tubular body and the power screw part II98 is configured as a light column bolt with a convex lower end head. The motor part II97 is configured as a control motor with a rotating shaft having a central threaded hole, and the central threaded hole of the motor part II97 is configured to connect with the power screw part II98. The piston head II90 is configured as a disc-shaped body with a convex hole on the upper end face, and the convex hole of the piston head II90 is configured to connect with the convex lower end head of the power screw part II98. The magnetic ring part II96 is configured as a permanent magnet ring, and the induction switch III95 and the induction switch IV94 are respectively configured as electromagnetic induction switches.
[0075] Its technical objective is to enable the piston-cylinder pumping process for transformer oil.
[0076] In this embodiment, the washing seat 1, the first valve 2, the second valve 3, the third valve 4, and the gas collection box 5 are arranged with the lower telescopic cylinder 8 and the upper telescopic cylinder 9 in a vertically sliding manner. The washing seat 1, the first valve 2, the second valve 3, the third valve 4, the gas collection box 5, the lower telescopic cylinder 8, and the upper telescopic cylinder 9 are arranged with the liquid collection box 6 and the fourth valve 7 in an external box manner. The center line of the washing seat 1, the center line of the lower telescopic cylinder 8, and the center line of the upper telescopic cylinder 9 are arranged on the same straight line. The shell part II 99 and the shell part I 81 are respectively connected to the seat part 11.
[0077] The usage method of this embodiment is as follows: When the motor unit I83 is in the working state, the power screw unit I82 rotates in the convex hole of the piston head I80 and the central threaded hole of the motor unit I83, driving the piston head I80 to move upward in the shell part I81, so that the piston head I80 is in the upper position. The magnetic ring unit I84 generates a trigger signal to the inductive switch I85, and the inductive switch I85 inputs a signal to the PLC controller, so that the motor unit I83 is in the non-working state. When the motor unit I83 is in the working state, the power screw unit I82 rotates in the opposite direction in the convex hole of the piston head I80 and the central threaded hole of the motor unit I83, driving the piston head I80 to move downward in the shell part I81, so that the piston head I80 is in the lower position. The magnetic ring unit I84 generates a trigger signal to the inductive switch II86, and the inductive switch II86 inputs a signal to the PLC controller, so that the motor unit I83 is in the non-working state.
[0078] When motor unit II97 is in the working state, the power screw unit II98 rotates in the U-shaped hole of piston head II90 and the central threaded hole of motor unit II97, driving piston head II90 to move downward in cylinder shell II99, placing piston head II90 in the lower position. Magnetic ring unit II96 generates a trigger signal to inductive switch III95, which in turn inputs a signal to the PLC controller, deactivating motor unit II97. When motor unit II97 is in the working state, the power screw unit II98 rotates in the opposite direction in the U-shaped hole of piston head II90 and the central threaded hole of motor unit II97, driving piston head II90 to move upward in cylinder shell II99, placing piston head II90 in the upper position. Magnetic ring unit II96 generates a trigger signal to inductive switch IV94, which in turn inputs a signal to the PLC controller, deactivating motor unit II97.
[0079] The PLC controller is activated, piston head I80 is in the upper position, and piston head II90 is in the lower position. One port of the first valve 2 is connected to the transformer oil storage tank, making the first valve 2 open and the second valve 3 and third valve 4 closed. This causes piston head I80 to change from the upper position to the lower position, allowing transformer oil from the storage tank to enter the shell section I81. The third valve 4 and fourth valve 7 are then opened, and the first valve 2 and second valve 3 are closed. This causes piston head I80 to change from the lower position to the upper position, allowing transformer oil to enter the tank section 61. Air in the tank section 61 is discharged through the fourth valve 7. When the fourth valve 7 begins discharging transformer oil, it is closed. The level sensor 62 picks up the transformer oil level signal from the tank section 61. Another port of the fourth valve 7 is connected to the transformer oil storage tank, thus completing the venting of the washing seat 1 and the collection tank 6.
[0080] The first valve 2 is opened, and the second valve 3 and the third valve 4 are closed. This causes the piston head I80 to change from the upper position to the lower position, allowing transformer oil from the transformer oil storage tank to enter the shell section I81, thus achieving transformer oil sampling. After sampling is complete, the first valve 2 is closed.
[0081] When piston head II90 is in the lower position, it moves from the lower position to the upper position, creating a vacuum in the shell section II99. Transformer oil in shell section I81 enters shell section II99 through channel III14. When piston head II90 is in the upper position, under gravity, the transformer oil in shell section II99 flows back to shell section I81 through channel III14, separating fault gases from the transformer oil. When the transformer oil is in shell section I81 and piston head II90 is in the upper position, the second valve 3 is open. This causes the piston head II90 to move from the upper position to the lower position, transporting the faulty gas to the gas collecting box 5. With piston head II90 in the lower position, the second valve 3 is closed, thus completing one faulty gas separation process. Repeating this process multiple times allows for sampling of the faulty gas. This opens the shut-off valve at the output port of the gas collecting box 5, injecting the sampled faulty gas into the online oil chromatograph. Once the sampled faulty gas is injected into the online oil chromatograph, the shut-off valve at the output port of the gas collecting box 5 is closed.
[0082] The third valve 4 and the fourth valve 7 are opened, causing the piston head I80 to move from the lower position to the upper position. When the piston head I80 is in the upper position, the transformer oil flows back to the transformer oil storage tank through the tank 61. After the transformer oil has flowed back to the transformer oil storage tank, the fourth valve 7 is closed, and the second valve 3 is opened. The fault gas in the tank 61 is injected into the gas collecting box 5 through the third valve 4 and the second valve 3. After the fault gas in the tank 61 has been injected into the gas collecting box 5, the second valve 3 and the third valve 4 are closed.
[0083] In verifying this utility model, the inventors abandoned the existing technical features of headspace degassing and first proposed a technical feature of removing fault gas by subjecting the transformer oil to forced vacuum and oscillating reflux. This resulted in the first unexpected technical effect: the fault gas was extracted under external interference with the transformer oil, improving the efficiency of removing fault gas from the transformer oil. The second unexpected technical effect: the external interference effect generated by the screw-driven cylinder was achieved, optimizing the structure of the transformer oil and gas separation device and improving the docking effect with the transformer oil storage tank. The third unexpected technical effect: the use of the washing seat 1 as an intermediate support improved the aggregation performance of the extracted fault gas. The fourth unexpected technical effect: the vertical interference effect generated by the lower telescopic cylinder 8 and the upper telescopic cylinder 9 on the transformer oil improved the oscillation performance of the transformer oil. The fifth unexpected technical effect: the return of the transformer oil to the transformer oil storage tank by the third valve 4, the collection tank 6, and the fourth valve 7 prevented gas from entering the transformer oil storage tank and improved the performance of the transformer.
[0084] In the second embodiment of this utility model, the transformer oil and gas separation device body, the lower telescopic cylinder 8 and the upper telescopic cylinder 9 are interconnected in a manner that the fault gas is removed by making the transformer oil under a forced vacuum and oscillating reflux state.
[0085] In this embodiment, the lower telescopic cylinder 8 and the upper telescopic cylinder 9 are connected to the main body of the transformer oil and gas separation device in a manner that allows for the pumping of transformer oil.
[0086] In this embodiment, the transformer oil and gas separation device body is configured to also include a first valve 2, a second valve 3, and a gas collection box 5.
[0087] In this embodiment, a first accessory device is also included and is disposed on the body of the transformer oil and gas separator. The first accessory device is configured to include a third valve 4, a liquid collection tank 6 and a fourth valve 7.
[0088] This utility model has the following features:
[0089] 1. Due to the design of the transformer oil and gas separation device body, the lower telescopic cylinder 8 and the upper telescopic cylinder 9, the transformer oil and fault gas are separated through the transformer oil and fault gas separation device body. The transformer oil is pumped through the lower telescopic cylinder 8 and the upper telescopic cylinder 9. The fault gas is removed by putting the transformer oil under forced vacuum and oscillating reflux. This solves the technical problem of using headspace degassing, thus improving the effect of removing fault gas from transformer oil.
[0090] 2. Due to the design of the washing seat 1, the first valve 2, the second valve 3 and the gas collection box 5, the fault gas can be collected.
[0091] 3. Due to the design of the third valve 4, the liquid collection tank 6 and the fourth valve 7, the connection with the transformer oil storage tank is realized.
[0092] 4. Because the design limits the numerical range of the structural shape, the numerical range is a technical feature in the technical solution of this utility model, and is not a technical feature obtained by formula calculation or a limited number of experiments. The experiment shows that the technical feature of the numerical range has achieved very good technical effect.
[0093] 5. Due to the design of the technical features of this utility model, and the combined effect of the individual and collective technical features, experiments have shown that the performance indicators of this utility model are at least 1.7 times that of existing performance indicators, and it has been evaluated that it has great market value.
[0094] Other technical features related to the transformer oil and gas separation device body, the lower telescopic cylinder 8 and the upper telescopic cylinder 9, which are used to remove faulty gases by subjecting the transformer oil to forced vacuum and oscillating reflux, are also embodiments of this utility model. Furthermore, the technical features of the above embodiments can be combined in any way. In order to meet the requirements of the Patent Law, the Patent Implementation Regulations and the Examination Guidelines, all possible combinations of the technical features in the above embodiments will not be described.
[0095] Therefore, in the technical field of transformer oil and gas separation device for online oil chromatography monitoring, any technical content that includes a transformer oil and gas separation device body with an elution seat 1, a lower telescopic cylinder 8 installed on the elution seat 1, and an upper telescopic cylinder 9 installed on the elution seat 1 is within the protection scope of this utility model.
Claims
1. A transformer oil and gas separation device for online oil chromatography monitoring, characterized in that: It includes a transformer oil and gas separation device body with a washing base (1), a lower telescopic cylinder (8) installed on the washing base (1), and an upper telescopic cylinder (9) installed on the washing base (1).
2. The transformer oil and gas separation device for online oil chromatography monitoring according to claim 1, characterized in that: The transformer oil and gas separation device body, the lower telescopic cylinder (8) and the upper telescopic cylinder (9) are interconnected in a manner that removes faulty gas by subjecting the transformer oil to a forced vacuum and oscillating reflux state.
3. The transformer oil and gas separation device for online oil chromatography monitoring according to claim 2, characterized in that: The lower telescopic cylinder (8) and the upper telescopic cylinder (9) are connected to the main body of the transformer oil and gas separation device in accordance with the method of pumping out transformer oil.
4. The transformer oil and gas separation device for online oil chromatography monitoring according to claim 1, characterized in that: The transformer oil and gas separation device body is configured to also include a first valve (2), a second valve (3), and a gas collection box (5). Alternatively, it may also include a first accessory device and the first accessory device is disposed on the body of the transformer oil and gas separator, the first accessory device being configured to include a third valve (4), a liquid collection tank (6) and a fourth valve (7).
5. The transformer oil and gas separation device for online oil chromatography monitoring according to claim 4, characterized in that: in The elution seat (1) is provided with a first valve (2), a lower telescopic cylinder (8) and an upper telescopic cylinder (9), a second valve (3) is provided between the gas collection box (5) and the elution seat (1), a third valve (4) is provided between the liquid collection box (6) and the elution seat (1), and a fourth valve (7) is provided on the liquid collection box (6).
6. The transformer oil and gas separation device for online oil chromatography monitoring according to claim 5, characterized in that: The lower telescopic cylinder (8) is configured to include a cylindrical shell part I (81), a power screw part I (82), a motor part I (83), a piston head I (80), a magnetic ring part I (84), an inductive switch I (85), and an inductive switch II (86). The cylindrical shell part I (81) is configured to be accommodatingly connected to the piston head I (80). The inner wall of the cylindrical shell part I (81) is configured to be in contact with the peripheral side of the piston head I (80). The lower end of the piston head I (80) is configured to be through-connected to the magnetic ring part I (84). The upper part of the peripheral side of the cylindrical shell part I (81) is configured to be connected to the housing of the inductive switch I (85), and the lower part of the peripheral side of the cylindrical shell part I (81) is configured to be connected to the housing of the inductive switch I (85). 6) The upper end of the power screw part I (82) is rotatably connected to the lower end face of the piston head I (80), and the lower end of the power screw part I (82) is threadedly connected to the rotating shaft of the motor part I (83). The output interface of the induction switch I (85) and the output interface of the induction switch II (86) are respectively connected to the control interface of the motor part I (83) through the PLC controller. The magnetic ring part I (84) is distributed correspondingly to the induction switch I (85) and the induction switch II (86). The lower end port of the shell part I (81) is connected to the shell of the motor part I (83), and the upper end port of the shell part I (81) is connected to the washing seat (1). Alternatively, the shell part I (81) is configured as a circular tubular body and the power screw part I (82) is configured as a light column bolt with a convex upper end head, the motor part I (83) is configured as a control motor with a rotating shaft having a central threaded hole and the central threaded hole of the motor part I (83) is configured to be connected to the power screw part I (82), the piston head I (80) is configured as a disc-shaped body with a convex hole on the lower end face and the convex hole of the piston head I (80) is configured to be connected to the convex upper end head of the power screw part I (82), the magnetic ring part I (84) is configured as a permanent magnet ring and the induction switch I (85) and the induction switch II (86) are respectively configured as electromagnetic induction switches.
7. The transformer oil and gas separation device for online oil chromatography monitoring according to claim 5, characterized in that: The upper telescopic cylinder (9) is configured to include a cylindrical shell part II (99), a power screw part II (98), a motor part II (97), a piston head II (90), a magnetic ring part II (96), an inductive switch III (95), and an inductive switch IV (94). The cylindrical shell part II (99) is configured to be accommodatingly connected to the piston head II (90). The inner wall of the cylindrical shell part II (99) is configured to be in contact with the peripheral side of the piston head II (90). The upper end of the piston head II (90) is configured to be through-connected to the magnetic ring part II (96). The lower part of the peripheral side of the cylindrical shell part II (99) is configured to be connected to the housing of the inductive switch III (95), and the upper part of the peripheral side of the cylindrical shell part II (99) is configured to be connected to the housing of the inductive switch IV (94). The housing of 94) is connected, the lower end of the power screw part II (98) is rotatably connected to the upper end face of the piston head II (90), and the upper end of the piston head II (90) is threadedly connected to the rotating shaft of the motor part II (97). The output interface of the inductive switch III (95) and the output interface of the inductive switch IV (94) are respectively connected to the control interface of the motor part II (97) through the PLC controller. The magnetic ring part II (96) is distributed correspondingly to the inductive switch III (95) and the inductive switch IV (94). The upper end port of the shell part II (99) is connected to the housing of the motor part II (97), and the lower end port of the shell part II (99) is connected to the washing base (1). Alternatively, the shell part II (99) is configured as a circular tubular body and the power screw part II (98) is configured as a light column bolt with a convex lower end head, the motor part II (97) is configured as a control motor with a rotating shaft having a central threaded hole and the central threaded hole of the motor part II (97) is configured to be connected to the power screw part II (98), the piston head II (90) is configured as a disc-shaped body with a convex hole on the upper end face and the convex hole of the piston head II (90) is configured to be connected to the convex lower end head of the power screw part II (98), the magnetic ring part II (96) is configured as a permanent magnet ring and the induction switch III (95) and the induction switch IV (94) are respectively configured as electromagnetic induction switches.
8. The transformer oil and gas separation device for online oil chromatography monitoring according to claim 5, characterized in that: in A channel body I (12) is provided between the lower end face of the seat portion (11) of the washing seat (1) and one side of the seat portion (11), and a channel body II (13) is provided between the upper and lower end faces of the seat portion (11) and one side of the seat portion (11), a channel body III (14) is provided between the upper and lower end faces of the seat portion (11), and a channel body IV (15) is provided between the upper end face of the seat portion (11) and one other side of the seat portion (11), and the lower end face of the seat portion (11) is configured to be connected to the lower extension. The upper end face of the seat (11) is connected to the upper telescopic cylinder (9), the outer port of the channel body I (12) is connected to the first valve (2), the outer port of the channel body II (13) is connected to the third valve (4), the outer port of the channel body IV (15) is connected to the second valve (3), and the channel bodies II (13) and III (14) are respectively connected to the lower telescopic cylinder (8) and the upper telescopic cylinder (9). Alternatively, the seat (11) may be configured as a rectangular block and the channel body I (12) and channel body IV (15) may be configured as L-shaped channels, the channel body II (13) may be configured as a T-shaped channel, and the channel body III (14) may be configured as a straight channel. Alternatively, the first valve (2) is configured as an electromagnetic control valve, and one port of the first valve (2) is configured to be connected to the washing seat (1), the other port of the first valve (2) is configured to be connected to the transformer oil storage tank, and the control port of the first valve (2) is configured to be connected to the output interface of the PLC controller. Alternatively, the second valve (3) is configured as a solenoid-controlled valve, and one port of the second valve (3) is configured to be connected in communication with the washing seat (1), the other port of the second valve (3) is configured to be connected in communication with the gas collection box (5), and the control port of the second valve (3) is configured to be connected to the output interface of the PLC controller. Alternatively, the gas collection box (5) is configured as a tank-shaped body with a shut-off valve at the output port and the input port of the gas collection box (5) is configured to be connected in communication with the second valve (3).
9. The transformer oil and gas separation device for online oil chromatography monitoring according to claim 5, characterized in that: The third valve (4) is configured as a solenoid control valve, and one port of the third valve (4) is configured to be connected to the washing seat (1), the other port of the third valve (4) is configured to be connected to the collection tank (6), and the control port of the third valve (4) is configured to be connected to the output interface of the PLC controller. Alternatively, the collection tank (6) is configured to include a tank section (61) and a level sensor section (62), with the upper part of the inner wall of the tank section (61) connected to the level sensor section (62), the upper input port of the tank section (61) connected to the third valve (4), and the lower output port of the tank section (61) connected to the fourth valve (7). The output interface of the level sensor section (62) is connected to the input interface of the PLC controller. Alternatively, the box section (61) may be configured as a canister-like body. Alternatively, the fourth valve (7) is configured as an electromagnetic control valve and one of its ports is configured to be connected to the liquid collection tank (6), the other port of the fourth valve (7) is configured to be connected to the transformer oil storage tank, and the control port of the fourth valve (7) is configured to be connected to the output interface of the PLC controller.
10. The transformer oil and gas separation device for online oil chromatography monitoring according to any one of claims 1 to 9, characterized in that: The washing seat (1), first valve (2), second valve (3), third valve (4), and gas collection box (5), along with the lower telescopic cylinder (8) and upper telescopic cylinder (9), are arranged in a vertically sliding manner. Furthermore, the washing seat (1), first valve (2), second valve (3), third valve (4), gas collection box (5), lower telescopic cylinder (8), and upper telescopic cylinder (9), along with the liquid collection box (6) and fourth valve (7), are arranged in an external box configuration. Alternatively, the center line of the washing seat (1), the center line of the lower telescopic cylinder (8) and the center line of the upper telescopic cylinder (9) are set on the same straight line, and the shell part II (99) and the shell part I (81) are respectively set to be connected to the seat part (11).