Environment-friendly film developing machine

By designing an environmentally friendly film processor with automatic film feeding and drive components, the problem of manual film feeding required in existing film processors has been solved, realizing automated film processing and efficient drying, and improving work efficiency and convenience.

CN223870953UActive Publication Date: 2026-02-03SUZHOU DELIGHT IMAGE EQUIP TECH
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Patent Information

Application Number
CN202520265474.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-02-03
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Existing film processing machines require manual feeding of each film one by one, resulting in long waiting times, physical fatigue, and wasted human resources for staff.

Method used

Design an environmentally friendly film processor, including a developing tank, a fixing tank, a cleaning tank, and a drying tank. It adopts an automatic film feeding mechanism and drive components, and uses a motor to drive transmission wheels and belts to realize the automatic pushing and conveying of film. It is combined with a heat pump dryer for drying, and is equipped with temperature and liquid level sensors, a display, and a controller for automatic control.

Benefits of technology

It has enabled automated film processing, reduced manual waiting time, improved work efficiency, reduced waste of human resources, and enhanced ease of use and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly film developing machine which comprises a machine body, a developing tank, a fixing tank, a cleaning tank and a drying tank are fixedly mounted in the machine body and are sequentially arranged from front to back, a developing roller row is rotatably connected in the developing tank, and a developing roller is rotatably connected in the drying tank. A fixing roller row is rotatably connected to the interior of the fixing groove, a cleaning roller row is rotatably connected to the interior of the cleaning groove, and a drying assembly is arranged in the drying groove. Through the arrangement of the storage frame, the intermittent material pushing piece, the feeding port, the discharging plate and other structures, the first motor is used for driving the transmission wheel to drive the first belt to rotate, the first belt drives the material pushing block to move so that stacked films can be pushed out intermittently, workers do not need to convey the films one by one, and the working efficiency is improved. The problems that in the prior art, the films need to be manually waited beside a film developing machine to be conveyed, and time is wasted are solved, and practicability is higher.
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Description

Technical Field

[0001] This utility model relates to the field of film washing machine technology, and in particular to an environmentally friendly film washing machine. Background Technology

[0002] A film processor is used to process X-ray film. The film processing process mainly consists of four parts: developing, fixing, rinsing, and drying. The film is first placed in a developing tank containing developing solution for a certain period of time, then in a fixing tank containing fixing solution for a certain period of time, followed by rinsing with clean water in a rinsing tank, and finally drying. The film processing is then complete. All four processes have requirements regarding temperature and time, and the developing and fixing processes have requirements regarding the concentration of the developing and fixing solutions.

[0003] In existing film processors, the process of feeding unwashed film into the processor is still done manually, especially during batch processing. Because the film processor moves slowly and there is an interval between each film, the staff must wait at the machine for a long time and feed the films one by one. This repetitive operation causes physical fatigue and wastes human resources. To solve this problem, an environmentally friendly film processor is proposed. Utility Model Content

[0004] The technical problem this invention aims to solve is that workers have to wait at the machine for a long time and feed the films one by one, which causes physical fatigue and wastes human resources due to repeated operations.

[0005] To solve the above-mentioned technical problems, the present invention provides an environmentally friendly film processor, comprising a body, wherein a developing tank, a fixing tank, a cleaning tank, and a drying tank are fixedly installed inside the body, arranged sequentially from front to back; a developing roller array is rotatably connected inside the developing tank; a fixing roller array is rotatably connected inside the fixing tank; a cleaning roller array is rotatably connected inside the cleaning tank; and a drying assembly is provided inside the drying tank. Multiple guide rollers are rotatably connected to the inner walls of the body near the developing tank, fixing tank, cleaning tank, and drying tank; a feed inlet is provided on one side of the body; a discharge plate is provided on the inner wall of the body near the feed inlet; a discharge plate is fixedly connected to the inner wall of the body away from the discharge plate; and a collection box is slidably installed on the inner wall of the body near the discharge plate.

[0006] A storage frame is fixedly connected to the outer surface of the machine body near the feed inlet. The storage frame contains stacked films to be developed. A feeding trough is provided at the bottom of the storage frame. An intermittent pushing component is provided on the surface of the machine body near the feeding trough. A first drive component and a second drive component are provided on one side of the surface of the machine body. A mounting frame is fixedly connected to the surface of the machine body near the first drive component and the second drive component. Temperature sensors and liquid level sensors are fixedly installed on the inner sidewalls of the developing tank, fixing tank, and washing tank. A display and a controller are fixedly installed on the outer surface of the machine body.

[0007] Preferably, the drying assembly includes a drying cylinder, which is fixedly installed on the inner wall of the drying tank. A drying port is provided on the surface of the drying cylinder. A heat pump dryer is fixedly installed on the inner wall of the drying tank. The heat pump dryer is connected to the drying cylinder through a conduit. The heat pump dryer is model WTUM45D80W. By using the heat pump dryer in conjunction with the drying cylinder and the drying port to dry the cleaned film, the drying effect is better.

[0008] Preferably, the intermittent feeding assembly includes a vertical plate, which is fixedly connected to the outer surface of the machine body. A first motor is fixedly connected to one side of the surface of the vertical plate, and two transmission wheels are rotatably connected to the other side of the surface of the vertical plate. A first belt is sleeved on the outside of the two transmission wheels, and a feeding block is fixedly connected to the surface of the first belt. The output end of the first motor extends through to one side of the surface of the vertical plate and is fixedly connected to the surface of one of the transmission wheels. The outer surface of the feeding block is slidably installed on the inner wall of the feeding trough. The transmission wheels are driven to rotate by the first motor, and the feeding block is rotated under the action of the first belt, which facilitates the ejection of stacked films one by one, realizing the function of automatic film feeding.

[0009] Preferably, the first drive assembly includes multiple synchronous pulleys, one end of each of the multiple guide rollers extends through to the outside of the machine body and is fixedly connected to the multiple synchronous pulleys, a second belt is sleeved on the outside of the multiple synchronous pulleys, a second motor is fixedly connected to the surface of the mounting frame, and the output end of the second motor passes through the mounting frame and is fixedly connected to the surface of one of the synchronous pulleys. The second motor drives the synchronous pulley to drive the second belt to rotate, which facilitates the synchronous rotation of the multiple guide rollers and is beneficial for conveying the film.

[0010] Preferably, the second drive assembly includes multiple gears, which are rotatably connected to the surface of the machine body. Adjacent gears are meshed with each other. One end of the developing roller, fixing roller, and cleaning roller extends through the outside of the machine body and is fixedly connected to the surface of three of the gears. A third motor is fixedly connected to the surface of the mounting frame. The output end of the third motor passes through the mounting frame and is fixedly connected to one of the gears. The gears are meshed and driven by the third motor, which facilitates the sequential rotation of the developing roller, fixing roller, and cleaning roller, making it very convenient.

[0011] Preferably, the inner top of the machine body is rotatably connected to a top cover, and the top of the top cover is fixedly connected to a handle. The handle facilitates the opening of the top cover, making it more convenient to use.

[0012] Preferably, the display is electrically connected to the temperature sensor and the liquid level sensor respectively, and the controller is electrically connected to the first motor, the second motor and the third motor respectively. The display can clearly show the temperature and liquid level, and the controller can control the first motor, the second motor and the third motor respectively, making the operation more convenient.

[0013] The beneficial effects of this utility model are as follows:

[0014] This utility model, by setting up a storage frame, an intermittent pusher, a feed port and a discharge plate, uses a first motor to drive a transmission wheel to rotate a first belt. The first belt drives the pusher block to move, which facilitates the intermittent ejection of stacked films. This eliminates the need for workers to feed the films one by one, solving the problem of wasting time by having to wait manually next to the film processor to feed the films in the prior art, and making it more practical. Attached Figure Description

[0015] Figure 1 This is a first-view internal structure diagram of an environmentally friendly film washing machine according to this utility model;

[0016] Figure 2 This is a second-view internal structure diagram of an environmentally friendly film washing machine according to the present invention;

[0017] Figure 3 This is a first-view perspective perspective view of an environmentally friendly film washing machine according to this utility model;

[0018] Figure 4 This is a second-view perspective perspective view of an environmentally friendly film washing machine according to this utility model.

[0019] In the diagram: 1. First belt; 2. Film; 3. Developing tank; 4. Developing roller row; 5. Fixing tank; 6. Washing tank; 7. Drying tank; 8. Collection box; 9. Drying cylinder; 10. Drying port; 11. Guide roller; 12. Machine body; 13. Washing roller row; 14. Fixing roller row; 15. Feed plate; 16. Feed inlet; 17. Storage frame; 18. Feed chute; 19. First motor; 20. Vertical plate; 21. Pusher block; 22. Drive wheel; 23. Discharge plate; 24. Liquid level sensor; 25. Temperature sensor; 26. Display; 27. Controller; 28. Handle; 29. ​​Top cover; 30. Gear; 31. Mounting frame; 32. Third motor; 33. Second motor; 34. Second belt; 35. Synchronous pulley. Detailed Implementation

[0020] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0021] Please see Figures 1 to 4 An environmentally friendly film processor includes a body 12. Inside the body 12, a developing tank 3, a fixing tank 5, a cleaning tank 6, and a drying tank 7 are fixedly installed. These tanks are arranged sequentially from front to back. A developing roller array 4 is rotatably connected inside the developing tank 3. A fixing roller array 14 is rotatably connected inside the fixing tank 5. A cleaning roller array 13 is rotatably connected inside the cleaning tank 6. A drying assembly is installed inside the drying tank 7. The body 12 rotates close to the inner walls of the developing tank 3, fixing tank 5, cleaning tank 6, and drying tank 7. The machine body 12 is connected to multiple guide rollers 11. A feed inlet 16 is provided on one side of the machine body 12, through which the film 2 is fed for processing. A discharge plate 15 is provided on the inner wall of the machine body 12 near the feed inlet 16, so that the film 2 can slide freely down using the discharge plate 15. A discharge plate 23 is fixedly connected to the inner wall of the machine body 12 away from the discharge plate 15, so as to discharge the film 2 after washing. A collection box 8 is slidably installed on the inner wall of the machine body 12 near the discharge plate 15 for collecting the processed film 2.

[0022] A storage frame 17 is fixedly connected to the outer surface of the machine body 12 near the feed inlet 16. The storage frame 17 contains stacked films 2 to be washed, facilitating stacking. A feeding trough 18 is provided at the bottom of the storage frame 17. An intermittent pushing assembly is provided on the surface of the machine body 12 near the feeding trough 18. A first drive assembly and a second drive assembly are provided on one side of the surface of the machine body 12. A mounting frame 31 is fixedly connected to the surface of the machine body 12 near the first and second drive assemblies. Temperature sensors 25 and liquid level sensors 24 are fixedly installed on the inner walls of the developing tank 3, fixing tank 5, and washing tank 6. A display 26 and a controller 27 are fixedly installed on the outer surface of the machine body 12. The drying assembly includes a drying cylinder 9, which is fixedly installed on the inner wall of the drying tank 7. A drying port 10 is provided on the surface of the drying cylinder 9. A heat pump drying unit is fixedly installed on the inner wall of the drying tank 7. The machine, a heat pump dryer, is connected to the drying cylinder 9 via a conduit. The heat pump dryer is model WTUM45D80W. The heat pump dryer, in conjunction with the drying cylinder 9 and drying port 10, dries the cleaned film 2, resulting in better drying. A top cover 29 is rotatably connected to the inner top of the machine body 12, and a handle 28 is fixedly connected to the top of the top cover 29. The handle 28 facilitates opening the top cover 29, making it convenient to use. A display 26 is electrically connected to the temperature sensor 25 and the liquid level sensor 24, respectively. A controller 27 is electrically connected to the first motor 19, the second motor 33, and the third motor 32, respectively. The display 26 clearly shows the temperature and liquid level, while the controller 27 controls the first motor 19, the second motor 33, and the third motor 32, making operation more convenient.

[0023] like Figure 4As shown, the first drive assembly includes multiple synchronous pulleys 35. One end of multiple guide rollers 11 extends through to the outside of the machine body 12 and is fixedly connected to the multiple synchronous pulleys 35. A second belt 34 is sleeved and installed on the outside of the multiple synchronous pulleys 35. A second motor 33 is fixedly connected to the surface of the mounting frame 31. The output end of the second motor 33 passes through the mounting frame 31 and is fixedly connected to the surface of one of the synchronous pulleys 35. The second motor 33 drives the synchronous pulleys 35 to drive the second belt 34 to rotate, which facilitates the synchronous rotation of the multiple guide rollers 11 and is beneficial for conveying the film 2. The second drive assembly includes... Multiple gears 30 are rotatably connected to the surface of the machine body 12, and adjacent gears 30 are meshed with each other. One end of the developing roller row 4, the fixing roller row 14, and the cleaning roller row 13 extends through to the outside of the machine body 12 and is fixedly connected to the surface of three of the gears 30. A third motor 32 is fixedly connected to the surface of the mounting frame 31. The output end of the third motor 32 passes through the mounting frame 31 and is fixedly connected to one of the gears 30. The third motor 32 drives the gears 30 to mesh and transmit power, which facilitates the sequential rotation of the developing roller row 4, the fixing roller row 14, and the cleaning roller row 13, which is very convenient.

[0024] like Figure 1 , Figure 4 as well as Figure 4 As shown, the intermittent feeding assembly includes a vertical plate 20, which is fixedly connected to the outer surface of the machine body 12. A first motor 19 is fixedly connected to one side of the surface of the vertical plate 20, and two transmission wheels 22 are rotatably connected to the other side of the surface of the vertical plate 20. A first belt 1 is sleeved on the outside of the two transmission wheels 22, and a feeding block 21 is fixedly connected to the surface of the first belt 1. The output end of the first motor 19 extends through to one side of the surface of the vertical plate 20 and is fixedly connected to the surface of one of the transmission wheels 22. The outer surface of the feeding block 21 is slidably installed on the inner wall of the feeding trough 18. The first motor 19 drives the transmission wheel 22 to rotate, and the feeding block 21 is rotated under the action of the first belt 1, which facilitates the pushing out of the stacked film sheets 2 one by one, realizing the function of automatic film feeding.

[0025] In use, the film 2 is stacked inside the storage frame 17. The first motor 19 is turned on, driving the transmission wheel 22 to rotate. Under the action of the first belt 1, the transmission wheel 22 rotates, driving another transmission wheel 22 to rotate. The rotation of the first belt 1 drives the pusher block 21 to move. The pusher block 21 slides inside the feeding trough 18, facilitating the pushing of the film 2 one by one into the inlet 16, where it slides down using the discharge plate 15. The second motor 33, driven by the synchronous pulley 35 in conjunction with the second belt 34, rotates multiple guide rollers 11. The third motor 32, driven by the third motor 32, drives the gears 30 to rotate. The meshing of the gears 30 drives the developing roller row 4, fixing roller row 14, and cleaning roller row 13 to rotate synchronously, achieving simple conveying of the film 2. During the conveying process, the film 2 passes through the developing tank. 3. Developing is performed in the developing tank. 5. Fixing is performed in the fixing tank. 6. Rinsing is performed in the cleaning tank to remove chemicals from the surface. After completion, the film is transferred to the drying tank 7. The heat pump dryer is turned on. Under the action of the heat pump dryer, the film 2 is dried through the drying port 10 via the guide tube and drying cylinder 9. Finally, the film is collected into the collection box 8. This eliminates the need for staff to feed the film one by one, solving the problem of time wastage caused by manual waiting at the film processor in existing technologies. The film slides out from inside the machine body 12 using the collection box 8, improving ease of use. During use, the temperature and liquid level are displayed on the display 26 by the temperature sensor 25 and the liquid level sensor 24. When the temperature is too high, the top cover 29 can be opened using the handle 28 to clean the working tanks with poor performance. When the liquid level is too low, the working tanks with poor performance can be replenished in time. This makes the machine more convenient and practical.

[0026] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An environmentally friendly film washing machine, comprising a body (12), characterized in that: The machine body (12) is internally fixedly equipped with a developing tank (3), a fixing tank (5), a cleaning tank (6), and a drying tank (7), which are arranged sequentially from front to back. A developing roller array (4) is rotatably connected inside the developing tank (3), a fixing roller array (14) is rotatably connected inside the fixing tank (5), a cleaning roller array (13) is rotatably connected inside the cleaning tank (6), and a drying assembly is installed inside the drying tank (7). Multiple guide rollers (11) are rotatably connected to the inner wall of the machine body (12) near the developing tank (3), fixing tank (5), cleaning tank (6) and drying tank (7). A feed inlet (16) is provided on one side of the surface of the machine body (12). A feed plate (15) is provided on the inner wall of the machine body (12) near the feed inlet (16). A discharge plate (23) is fixedly connected to the inner wall of the machine body (12) away from the feed plate (15). A collection box (8) is slidably installed on the inner wall of the machine body (12) near the feed plate (15). A storage frame (17) is fixedly connected to the outer surface of the machine body (12) near the feed port (16). The storage frame (17) contains stacked films (2) to be washed. A feeding trough (18) is provided at the bottom of the storage frame (17). An intermittent pushing component is provided on the surface of the machine body (12) near the feeding trough (18). A first driving component and a second driving component are provided on one side of the surface of the machine body (12). An installation frame (31) is fixedly connected to the surface of the machine body (12) near the first driving component and the second driving component. Temperature sensors (25) and liquid level sensors (24) are fixedly installed on the inner sidewalls of the developing tank (3), fixing tank (5), and cleaning tank (6). A display (26) and a controller (27) are fixedly installed on the outer surface of the machine body (12).

2. The environmentally friendly wafer washing machine according to claim 1, characterized in that: The drying assembly includes a drying cylinder (9), which is fixedly installed on the inner wall of the drying tank (7). A drying port (10) is provided on the surface of the drying cylinder (9). A heat pump dryer is fixedly installed on the inner wall of the drying tank (7). The heat pump dryer is connected to the drying cylinder (9) through a conduit. The model of the heat pump dryer is WTUM45D80W.

3. The environmentally friendly wafer washing machine according to claim 1, characterized in that: The intermittent feeding assembly includes a vertical plate (20), which is fixedly connected to the outer surface of the machine body (12). A first motor (19) is fixedly connected to one side of the surface of the vertical plate (20), and two transmission wheels (22) are rotatably connected to the other side of the surface of the vertical plate (20). A first belt (1) is sleeved on the outside of the two transmission wheels (22). A feeding block (21) is fixedly connected to the surface of the first belt (1). The output end of the first motor (19) extends through to one side of the surface of the vertical plate (20) and is fixedly connected to the surface of one of the transmission wheels (22). The outer surface of the feeding block (21) is slidably installed on the inner wall of the feeding trough (18).

4. The environmentally friendly wafer washing machine according to claim 3, characterized in that: The first drive assembly includes a plurality of synchronous pulleys (35), one end of a plurality of guide rollers (11) extends through to the outside of the machine body (12) and is fixedly connected to the plurality of synchronous pulleys (35), a second belt (34) is sleeved on the outside of the plurality of synchronous pulleys (35), a second motor (33) is fixedly connected to the surface of the mounting frame (31), and the output end of the second motor (33) extends through the mounting frame (31) and is fixedly connected to the surface of one of the synchronous pulleys (35).

5. The environmentally friendly wafer washing machine according to claim 4, characterized in that: The second drive assembly includes a plurality of gears (30), which are rotatably connected to the surface of the body (12). Adjacent gears (30) are meshed together. One end of the developing roller row (4), fixing roller row (14), and cleaning roller row (13) extends through to the outside of the body (12) and is fixedly connected to the surface of three of the gears (30). A third motor (32) is fixedly connected to the surface of the mounting frame (31), and the output end of the third motor (32) passes through the mounting frame (31) and is fixedly connected to one of the gears (30).

6. The environmentally friendly wafer washing machine according to claim 1, characterized in that: The inner top of the body (12) is rotatably connected to a top cover (29), and a handle (28) is fixedly connected to the top of the top cover (29).

7. The environmentally friendly wafer washing machine according to claim 5, characterized in that: The display (26) is electrically connected to the temperature sensor (25) and the liquid level sensor (24) respectively, and the controller (27) is electrically connected to the first motor (19), the second motor (33) and the third motor (32) respectively.