Combined heating module and cleaning system

Abstract

A combined heating module and a cleaning system relate to the technical field of heating, the combined heating module comprises a supporting mechanism and a plurality of heating modules, the supporting mechanism comprises a suspension bracket and a fixing bracket, and the suspension bracket is connected with the fixing bracket; each heating module comprises a shell, a heating plate group and a thermodetector, and the heating plate group and the thermodetector are fixed on the shell; the shell of each heating module is detachably installed on the fixing frame, and the shells of the adjacent heating modules are in butt joint. Through the design of the combined heating module, the cleaning requirements of workpieces of different sizes can be met, and the application range is wide; and the workpiece and the cleaning liquid can be uniformly heated, and the cleaning efficiency and the cleaning effect are improved.

Description

Technical Field

[0001] This utility model relates to the field of heating technology, and more specifically, to a combined heating module and a cleaning system. Background Technology

[0002] When cleaning workpieces with cleaning fluid, existing technologies typically involve immersing the workpiece in a cleaning tank, submerging it in the cleaning fluid. To improve cleaning efficiency, a heater is used to heat the cleaning fluid, increasing the reaction rate between the cleaning fluid and the dirt on the workpiece surface. However, due to limitations in manufacturing technology, the size of existing heaters cannot be designed to be large. When cleaning large workpieces—that is, when the workpiece size is larger than the largest heater model—the heater cannot completely cover the corresponding area of ​​the workpiece surface. This results in a large temperature difference between the edge and center of the workpiece, uneven heating of the workpiece and the cleaning fluid, and poor cleaning effect.

[0003] The inventors discovered during their research that the existing heater-workpiece mating structure has at least the following drawbacks:

[0004] The size of the heater cannot meet the needs of workpieces of different sizes, resulting in low cleaning efficiency and poor cleaning effect. Utility Model Content

[0005] The purpose of this invention includes, for example, providing a combined heating module and cleaning system that can adapt to the cleaning needs of workpieces of different sizes and has a wide range of applications; and can uniformly heat the workpiece and cleaning fluid, thereby improving cleaning efficiency and cleaning effect.

[0006] The embodiments of this utility model can be implemented as follows:

[0007] In a first aspect, this utility model provides a combined heating module, including a support mechanism and multiple heating modules, wherein:

[0008] The support mechanism includes a suspension frame and a fixed frame, the suspension frame being connected to the fixed frame; each heating module includes a housing, a heating plate assembly, and a thermometer, the heating plate assembly and the thermometer being fixed to the housing; the housing of each heating module is detachably mounted to the fixed frame, and the housings of adjacent heating modules are connected together.

[0009] In an optional embodiment, the suspension frame includes a plurality of suspension members, all of which are fixed to the fixed frame and distributed around the fixed frame.

[0010] In an optional embodiment, the suspension member includes a first fixing strip and a second fixing strip connected together, the first fixing strip and the second fixing strip having an included angle, and the side of the second fixing strip away from the first fixing strip having a folded edge that bends toward the first fixing strip; both the first fixing strip and the second fixing strip have fixing holes for bolts to pass through; the first fixing strip is connected to the fixing frame.

[0011] In an optional embodiment, the fixing frame includes an outer frame and multiple skeletons, all of which are located within the area enclosed by the outer frame and are fixedly connected to the outer frame; the suspension member is connected to the outer frame.

[0012] In an optional embodiment, the combined heating module further includes a cover plate mounted on top of the mounting bracket.

[0013] In an optional embodiment, the combined heating module further includes a moving platform connected to the suspension frame, the moving platform being used to drive the support mechanism and the heating module to reciprocate in a set direction.

[0014] In an optional implementation, the mobile platform is configured as a two-dimensional mobile platform or a three-dimensional mobile platform.

[0015] Secondly, this utility model provides a cleaning system, the cleaning system comprising:

[0016] The combined heating module described in any of the foregoing embodiments.

[0017] In an optional embodiment, the cleaning system further includes a rotating platform located below the combined heating module. The rotating platform supports the workpiece and can drive the workpiece to rotate relative to the combined heating module.

[0018] In an optional embodiment, the cleaning system further includes a drive mechanism, the output end of which is mounted on the rotating platform, and the drive mechanism is used to adjust the rotational speed of the rotating platform.

[0019] The beneficial effects of this utility model embodiment include, for example:

[0020] In summary, the combined heating module provided in this embodiment has multiple heating modules, each of which can be detachably connected to the mounting bracket of the support mechanism via its outer shell. The outer shells of multiple heating modules can be joined together, and the combined heating modules provide a larger coverage area, enabling the heating of large workpieces. This adapts to the heating needs of workpieces of various sizes, resulting in a wide range of applications. In other words, when dealing with workpieces of different sizes, the number and arrangement of heating modules can be selected as needed, ensuring that the corresponding number of heating modules, when joined together, completely cover the surface of the workpiece to be cleaned. This guarantees uniform heating of the workpiece surface, improves the cleaning effect, and increases cleaning efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of a combined heating module according to an embodiment of this application;

[0023] Figure 2 This is a schematic diagram of the openable cover plate of the combined heating module according to an embodiment of this application;

[0024] Figure 3 This is a schematic diagram of the heating module according to an embodiment of this application;

[0025] Figure 4 This is a schematic diagram of the suspension component according to an embodiment of this application.

[0026] icon:

[0027] 100-Support mechanism; 110-Suspension bracket; 111-First fixing strip; 112-Second fixing strip; 113-Folded edge; 114-Fixing hole; 120-Fixing frame; 121-Outer frame; 122-Skeleton; 200-Heating module; 210-Outer shell; 220-Heating plate assembly; 230-Thermometer; 300-Cover plate. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0030] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0031] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0032] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0033] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.

[0034] In existing technologies, the size of the heater is limited. In some scenarios, the size of the heater is smaller than the size of the workpiece. When the heater heats the workpiece, the surface of the workpiece to be cleaned is heated unevenly, resulting in poor cleaning effect and reduced cleaning efficiency.

[0035] In view of this, the designers have provided a modular heating module that can adaptably adjust the number of heating modules according to the size of the workpiece. By cooperating with multiple heating modules, the heating surface can be increased, thereby completely covering the surface of the workpiece to be cleaned. The workpiece is heated evenly, resulting in good cleaning effect and high cleaning efficiency.

[0036] Please refer to Figures 1-4This embodiment provides a combined heating module, including a support mechanism 100 and multiple heating modules 200, wherein:

[0037] The support mechanism 100 includes a suspension frame 110 and a fixing frame 120, with the suspension frame 110 connected to the fixing frame 120; each heating module 200 includes a housing 210, a heating plate assembly 220, and a thermometer 230, with the heating plate assembly 220 and the thermometer 230 fixed to the housing 210; the housing 210 of each heating module 200 is detachably mounted to the fixing frame 120, and the housings 210 of adjacent heating modules 200 are connected together.

[0038] As described above, the working principle of the combined heating module provided in this embodiment is as follows:

[0039] Depending on the size of the workpiece, multiple heating modules 200 are configured below the fixing frame 120 as needed, so that the overall structure formed by the splicing of multiple heating modules 200 can cover the surface of the workpiece to be cleaned. In this way, when dealing with workpieces of different sizes, the number and arrangement of heating modules can be selected as needed, so that the corresponding number of heating modules 200 spliced ​​together can completely cover the surface of the workpiece to be cleaned, ensuring uniform heating of the surface of the workpiece to be cleaned, improving the cleaning effect, and improving cleaning efficiency. Furthermore, the outer shell 210 of the heating module is detachably connected to the fixing frame 120, which facilitates the combined installation of multiple heating modules.

[0040] The following embodiments illustrate the details of the combined heating module of this application by way of example.

[0041] Please refer to Figures 1-4 In this embodiment, optionally, the combined heating module includes a support mechanism 100, multiple heating modules 200, a cover plate 300, and a moving platform (not shown). The multiple heating modules 200 are detachably mounted on the support mechanism 100. The cover plate 300 is mounted on the top of the support mechanism 100 to protect the top of the support mechanism 100 and improve its aesthetics. The moving platform is connected to the support mechanism 100 and can drive the support mechanism 100 and the heating modules 200 to reciprocate in a set direction, thereby adjusting the position of the heating modules 200 relative to the workpiece and improving flexibility.

[0042] In this embodiment, optionally, the support mechanism 100 includes a suspension frame 110 and a fixed frame 120. The suspension frame 110 is connected to the fixed frame 120 and is also connected to the mobile platform. The heating module 200 is detachably installed below the fixed frame 120.

[0043] Please refer to Figures 1-2Optionally, the mounting bracket 120 includes an outer frame 121 and multiple skeletons 122, all located within the area enclosed by the outer frame 121. Each skeleton 122 can be fixedly connected to the outer frame 121. The number of skeletons 122 can be selected as needed, and some of the skeletons 122 can be arranged crosswise to improve the stability and reliability of the structure. It should be understood that the skeletons 122 and the outer frame 121 can be connected by welding or by structural components such as bolts. A cover plate 300 is located above the multiple skeletons 122. The cover plate 300 can be connected to the skeletons 122 and the outer frame 121, concealing the skeletons 122. The wiring harness can be hidden within the cover plate 300, improving the aesthetics.

[0044] In addition, the number of cover plates 300 can be the same as the number of heating modules 200. Each heating module 200 can be independently equipped with a cover plate 300, which facilitates assembly and saves costs.

[0045] Optionally, the suspension bracket 110 includes multiple suspension components, all of which are fixed to the fixing frame 120 and distributed around the fixing frame 120. For example, the suspension components can be fixed to the outside of the outer frame 121 of the fixing frame 120 by means of structural components such as bolts, which results in a simple connection structure and convenient operation.

[0046] Please refer to Figure 1 and Figure 4 Specifically, the suspension component includes a first fixing strip 111 and a second fixing strip 112. Both the first fixing strip 111 and the second fixing strip 112 can be rectangular strips. One end of the first fixing strip 111 is fixed to one end of the second fixing strip 112, and the two are set at a 90° angle. Simultaneously, the side of the second fixing strip 112 away from the first fixing strip 111 has a folded edge 113 that bends towards the first fixing strip 111. The design of the folded edge 113 effectively increases the structural strength of the second fixing strip 112. It should be understood that the suspension component can be set as a one-piece structure, that is, the suspension component is formed by bending a metal strip, and after bending, the first fixing strip 111, the second fixing strip 112, and the folded edge 113 are connected in sequence. Obviously, in other embodiments, the angle between the first fixing strip 111 and the second fixing strip 112 is not limited to 90°.

[0047] Furthermore, both the first fixing strip 111 and the second fixing strip 112 are provided with fixing holes 114 for bolts to pass through. During assembly, the first fixing strip 111 is fixed to the outer frame 121 with bolts. The second fixing strip 112 can be fixed to the bottom of the moving platform with bolts.

[0048] In this embodiment, the moving platform can optionally be configured as a linear moving platform, a two-dimensional moving platform, or a three-dimensional moving platform. A linear moving platform can only drive the support mechanism 100 and the heating module to move in a single direction. A two-dimensional moving platform can drive the support mechanism 100 and the heating module to move in two mutually perpendicular directions. A three-dimensional moving platform can drive the support mechanism 100 and the heating module to move in three mutually perpendicular directions. The moving platform can be controlled by at least one stepper motor.

[0049] To facilitate the installation of the support mechanism 100, a mounting base can be set at the mobile end of the mobile platform, and the second fixing strip 112 can be fixed on the mounting base.

[0050] Please refer to Figure 3 In this embodiment, optionally, each heating module 200 includes a housing 210, a heating plate assembly 220, and a thermometer 230. Both the heating plate assembly 220 and the thermometer 230 are fixed to the housing 210. The thermometer 230 can be an infrared thermometer, capable of real-time monitoring of the workpiece temperature. The housing 210 of each heating module 200 can be detachably mounted to the frame 122 using bolts or other structural components, with adjacent heating module housings 210 mating together. It should be understood that to avoid interference, a 3-5mm installation gap can be provided between adjacent housings 210 without affecting the uniformity of heating.

[0051] It should be understood that the heating plate assembly 220 may include stacked heat insulation plates and heating plates, with the heating plates located on the side closer to the workpiece.

[0052] The combined heating module provided in this embodiment can select the corresponding number of heating modules 200 as needed according to the size of the workpiece, and the multiple heating modules 200 are positioned and installed by the support mechanism 100. After the multiple heating modules 200 are combined, the heating area is increased and the coverage area is wide, which can completely cover the surface of the workpiece to be cleaned, improve the heating uniformity, and improve the cleaning effect.

[0053] This embodiment also provides a cleaning system, which includes a rotating platform, a drive mechanism, and a combined heating module. The drive mechanism can be positioned on the ground, and the rotating platform is mounted on the rotating end of the drive mechanism, enabling the drive mechanism to rotate the rotating platform in a horizontal plane. The upper part of the rotating platform can hold the workpiece to be cleaned. The combined heating module is located above the workpiece.

[0054] When cleaning a workpiece is required, the cleaning solution is poured onto its upper surface. A drive mechanism rotates the rotating platform, causing the workpiece to rotate relative to the combined heating module, further improving the uniformity of heating between the workpiece and the cleaning solution. Because the cleaning solution is only applied to the surface of the workpiece, the amount used is reduced, saving resources and lowering cleaning costs.

[0055] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A combined heating module, characterized in that, Includes a support mechanism (100) and multiple heating modules (200), wherein: The support mechanism (100) includes a suspension frame (110) and a fixing frame (120), the suspension frame (110) being connected to the fixing frame (120); each heating module (200) includes a housing (210), a heating plate assembly (220), and a thermometer (230), the heating plate assembly (220) and the thermometer (230) being fixed to the housing (210); the housing (210) of each heating module (200) is detachably mounted on the fixing frame (120), and the housings (210) of adjacent heating modules (200) are connected.

2. The combined heating module according to claim 1, characterized in that: The suspension frame (110) includes multiple suspension members, all of which are fixed to the fixed frame (120) and distributed around the fixed frame (120).

3. The combined heating module according to claim 2, characterized in that: The suspension component includes a first fixing strip (111) and a second fixing strip (112) connected together. The first fixing strip (111) and the second fixing strip have an included angle. The second fixing strip (112) has a folded edge (113) bent toward the first fixing strip (111) on the side away from the first fixing strip (111). Both the first fixing strip (111) and the second fixing strip (112) are provided with fixing holes (114) for bolts to pass through. The first fixing strip (111) is connected to the fixing frame (120).

4. The combined heating module according to claim 2, characterized in that: The fixing frame (120) includes an outer frame (121) and multiple skeletons (122), all of which are located within the area enclosed by the outer frame (121) and are fixedly connected to the outer frame (121); the suspension member is connected to the outer frame (121).

5. The combined heating module according to any one of claims 1-4, characterized in that: The combined heating module also includes a cover plate (300) which is mounted on the top of the fixing frame (120).

6. The combined heating module according to any one of claims 1-4, characterized in that: The combined heating module also includes a moving platform, which is connected to the suspension frame (110). The moving platform is used to drive the support mechanism (100) and the heating module (200) to reciprocate in a set direction.

7. The combined heating module according to claim 6, characterized in that: The mobile platform is configured as a two-dimensional mobile platform or a three-dimensional mobile platform.

8. A cleaning system, characterized in that, The cleaning system includes: The combined heating module according to any one of claims 1-7.

9. The cleaning system according to claim 8, characterized in that: The cleaning system also includes a rotating platform located below the combined heating module. The rotating platform supports the workpiece and can drive the workpiece to rotate relative to the combined heating module.

10. The cleaning system according to claim 9, characterized in that: The cleaning system also includes a drive mechanism, the output end of which is mounted on the rotating platform, and the drive mechanism is used to adjust the rotation speed of the rotating platform.

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