Chip mounter feeder for feeding high-foot materials

Abstract

The utility model discloses a feeder for a chip mounter, which is particularly suitable for high-foot materials. The feeder is composed of a shell assembly, a transmission assembly, a control assembly and a material clamping assembly. And the depth of the trough reaches 20mm and is far 13.5 mm higher than that of the original factory, so that the device can be compatible with various materials in the market and is particularly suitable for high capacitor materials and the like, and the universality is greatly improved. The material clamping assembly stably clamps materials through a unique gear structure, the transmission assembly achieves efficient transmission by means of a multi-stage gear, a shell side edge cushion block can be matched with different equipment sizes, and the control assembly can conveniently control equipment operation and power failure. According to the utility model, many problems when a traditional feeder processes high-foot materials are effectively solved, the working efficiency, the mounting precision and the equipment compatibility of the chip mounter are improved, the chip mounter has the advantages of reasonable structure, simplicity and convenience in operation, easiness in maintenance and the like, and a better solution is provided for material mounting in the electronic manufacturing industry.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of chip mounter flying bar, especially relates to a chip mounter flying bar of high foot material. BACKGROUND

[0002] In the field of electronic manufacturing, the chip mounter is the key equipment for accurately mounting surface-mounted components on printed circuit boards (PCB), and the chip mounter flying bar plays an important role in conveying components. With the continuous development of electronic components, high foot materials (such as high foot capacitor materials) are increasingly widely used. However, the existing chip mounter flying bar has many limitations. The depth of the material groove of the traditional flying bar is usually shallow, and the original factory value is mostly 12.5mm, which makes it face many problems when processing high foot materials. On the one hand, the shallow material groove cannot accommodate high foot materials, resulting in unstable clamping and transmission, and the materials are prone to shaking, deviation or even falling off during transmission, which seriously affects the accuracy of mounting and production efficiency. On the other hand, when encountering materials of different heights, the traditional flying bar lacks flexibility and cannot quickly adapt, requiring frequent adjustment or replacement of equipment, increasing equipment downtime and production costs. In addition, during equipment operation, if sudden situations such as material jamming or equipment failure occur, the existing flying bar often lacks effective emergency handling mechanisms and cannot be powered off or controlled conveniently, which can cause further damage or safety hazards. SUMMARY

[0003] The utility model aims at providing a chip mounter flying bar for high foot materials, aiming to solve the problems in the background technology. To achieve the purpose, the utility model adopts the technical scheme of:

[0004] A chip mounter flying bar for high foot materials, comprising a housing assembly, a transmission assembly, a control assembly and a material clamping assembly, the transmission assembly, the control assembly and the material clamping assembly are all installed on the housing assembly, the tail of the housing assembly is installed with the material clamping assembly, the material clamping assembly is used for clamping and fixing the material strip, the transmission assembly is installed above the material clamping assembly, the transmission assembly is used for transmission of the material strip, the control assembly is installed between the transmission assembly and the material clamping assembly, and the control assembly is used for power off of the flying bar.

[0005] Preferably, the transmission assembly comprises a transmission group, a circuit board, an interface, a motor, a first gear, a second gear, a third gear, a fourth gear, a fifth gear and a sixth gear, the circuit board is electrically connected to the motor, the circuit board is electrically connected to the interface, the interface is arranged at the tail of the housing assembly, the interface is used for external equipment, the top of the motor is installed with the second gear, the head and tail of the second gear are engaged with the first gear and the third gear, the transmission group and the fourth gear are arranged in front of and behind the motor respectively, the motor drives the transmission group to transmit, the fourth gear is engaged with the fifth gear, and the top of the fifth gear is provided with the sixth gear.

[0006] Preferably, the shell assembly comprises a shell and a cover, the shell is detachably connected with the cover, the transmission assembly, the control assembly and the material clamping assembly are all mounted on the shell.

[0007] Preferably, the material clamping assembly comprises a fixing piece, a flip piece, a matching piece, a seventh gear and an eighth gear, the seventh gear is arranged in the flip piece, the eighth gear is arranged in the matching piece, the flip piece is fixed or flipped through the fixing piece, the seventh gear is engaged with the eighth gear when the flip piece is fixed, and the flip piece and the matching piece are used for clamping and fixing the material strip to facilitate feeding.

[0008] Preferably, the material clamping assembly is provided with a baffle in front, and the baffle is used for preventing falling out.

[0009] Preferably, the control assembly comprises a power-off switch, a rope and a control piece, the power-off switch is connected with the control piece through the rope, the power-off switch is used for controlling power-off of the equipment, and the control piece is used for adjusting speed, material strip resetting and pausing.

[0010] Preferably, the side of the shell body is provided with a pad, and the pad is used for matching 12mm and 16mm width material of the carrier tape.

[0011] Preferably, the shell is further provided with a material groove, and the height of the material groove is 20mm.

[0012] The utility model discloses the beneficial effects of the following:

[0013] Super material adaptability

[0014] The height of the material groove of the utility model is designed as 20mm, compared with the original factory value 12.5mm, there is remarkable promotion, can accommodate various height materials on the market, especially high foot capacitor material etc. The depth design ensures that the material can be stably placed in the clamping and transmission process, effectively solves the problems of material shaking, deviation and falling off caused by the too shallow material groove, greatly improves the compatibility of the chip mounter to different materials, and reduces the production interruption caused by material mismatch.

[0015] Whether it is conventional material or high foot material, Feida can realize accurate clamping and stable transmission. The flip piece and the matching piece in the material clamping assembly are engaged with the seventh gear and the eighth gear inside, form a stable fixing structure when clamping the material strip, and further improve the mounting precision and reduce the scrap rate by combining the support of the 20mm deep material groove.

[0016] High-efficiency and stable transmission system

[0017] The transmission assembly adopts the mode of motor driving multi-stage gears to work cooperatively, the motor drives the second gear to rotate, and in turn drives the first gear, the third gear, the transmission group, the fourth gear, the fifth gear and the sixth gear, so that the strip is stably and efficiently transmitted. The transmission structure optimizes the power transmission, so that the strip maintains a uniform and stable movement state during the whole transmission process, effectively avoids material damage or mounting position deviation caused by unstable transmission, and significantly improves the working efficiency of the chip mounter.

[0018] Excellent device compatibility and versatility

[0019] The cushion block of the side edge of the shell can be flexibly matched and adjusted according to different size devices, without the complicated replacement process of adaptive components. This design enables the flyer to easily adapt to various models and specifications of chip mounters, greatly improves the versatility of the device on different production lines, reduces the adjustment time and cost caused by device incompatibility, and enhances the overall flexibility and adaptability of the production line.

[0020] Convenient control and safety guarantee function

[0021] The power-off switch in the control assembly is connected with the control member through a rope, so that the operator can quickly trigger the power-off switch in an emergency to realize instant power-off of the device, effectively prevent further damage caused by device failure or abnormal conditions, and ensure the safety and stability of the device.

[0022] The control member also has multiple practical functions such as adjusting speed, strip resetting and pausing, and the operator can flexibly adjust the running state of the device according to actual production needs at any time, improving the convenience and accuracy of device operation, which helps to optimize the production process and improve the production efficiency.

[0023] Reasonable structure design and easy maintenance

[0024] The shell and the cover are detachably connected, which facilitates the maintenance personnel to quickly open the cover and install, debug and maintain the internal transmission assembly, control assembly and clamping assembly. When the device fails, this structure design can significantly shorten the maintenance time, reduce the maintenance cost, reduce the influence of device downtime on production progress, and ensure the efficient operation of the production line. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 An overall schematic view is provided for the embodiments of the present application;

[0026] Figure 2 A partial structure schematic view is provided for the embodiments of the present application;

[0027] Figure 3 A top view structure schematic view is provided for the embodiments of the present application;

[0028] Figure 4 This is a front view structural diagram of an embodiment of the present utility model.

[0029] The following are the labeling elements in the figure:

[0030] 1. Housing assembly; 11. Housing; 12. Cover; 2. Transmission assembly; 201. Transmission group; 202. Circuit board; 203. Interface; 204. Motor; 205. First gear; 206. Second gear; 207. Third gear; 208. Fourth gear; 209. Fifth gear; 210. Sixth gear; 3. Control assembly; 31. Power off switch; 32. Rope; 33. Control component; 4. Clamping assembly; 41. Fixing component; 42. Flip cover component; 43. Mating component; 44. Seventh gear; 45. Eighth gear; 5. Baffle; 6. Pad; 7. Material trough. Detailed Implementation

[0031] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0032] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element present. Conversely, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. The terms "upper end," "lower end," "left side," "right side," "front end," "rear end," and similar expressions used herein refer to the positional relationship with reference to the accompanying drawings.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0034] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0035] like Figures 1-4As shown, this utility model embodiment provides a feeder for a chip mounter for mounting high-foot materials, including a housing assembly 1, a transmission assembly 2, a control assembly 3, and a clamping assembly 4. The transmission assembly 2, the power-off assembly, and the clamping assembly 4 are all mounted on the housing assembly 1. The clamping assembly 4 is mounted at the tail of the housing assembly 1. The clamping assembly 4 is used to clamp and fix the material strip. The transmission assembly 2 is mounted above the clamping assembly 4. The transmission assembly 2 is used to drive the material strip. The power-off assembly is mounted between the transmission assembly 2 and the clamping assembly 4. The power-off assembly is used to cut off the power to the feeder.

[0036] In this embodiment, the transmission assembly 2 includes a transmission group 201, a circuit board 202, an interface 203, a motor 204, a first gear 205, a second gear 206, a third gear 207, a fourth gear 208, a fifth gear 209, and a sixth gear 210. The circuit board 202 is electrically connected to the motor 204 and the interface 203. The interface 203 is located at the rear of the housing assembly 1 and is used to connect external devices. The second gear 206 is mounted on the top of the motor 204. The head and tail of the second gear 206 mesh with the first gear 205 and the third gear 207. The transmission group 201 and the fourth gear 208 are respectively located in front of and behind the motor 204. The motor 204 drives the transmission group 201 for transmission. The fourth gear 208 meshes with the fifth gear 209, and the sixth gear 210 is located on the top of the fifth gear 209.

[0037] In this embodiment, the housing assembly 1 includes a housing 11 and a cover 12, the housing 11 and the cover 12 are detachably connected, and the transmission assembly 2, the control assembly 3 and the clamping assembly 4 are all mounted on the housing 11.

[0038] In this embodiment, the clamping assembly 4 includes a fixing member 41, a flip-top member 42, a mating member 43, a seventh gear 44, and an eighth gear 45. The flip-top member 42 is provided with the seventh gear 44 inside, and the mating member 43 is provided with the eighth gear 45 inside. The flip-top member 42 is fixed or flipped open by the fixing member 41. When the flip-top member 42 is fixed, the seventh gear 44 and the eighth gear 45 mesh. The flip-top member 42 and the mating member 43 are used to clamp and fix the material strip for easy feeding.

[0039] In this embodiment, a baffle 5 is installed in front of the clamping assembly to prevent it from coming off.

[0040] In this embodiment, the control component 3 includes a power-off switch 31, a rope 32, and a control element 33. The power-off switch 31 is connected to the control element 33 via the rope 32. The power-off switch 31 is used to control the power off of the equipment, and the control element 33 is used to adjust the speed, reset the material strip, and pause.

[0041] In this embodiment, a pad 6 is provided on the side of the housing 11 body, the pad 6 being used to match materials with a carrier belt width of 12 mm and 16 mm.

[0042] In this embodiment, the housing 11 is also provided with a material trough 7, the height of which is 20mm.

[0043] The above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.

Claims

1. A feeder for a pick-and-place machine for mounting high-foot materials, characterized in that: The device includes a housing assembly, a transmission assembly, a control assembly, and a clamping assembly. The transmission assembly, control assembly, and clamping assembly are all mounted on the housing assembly. The clamping assembly is mounted at the tail of the housing assembly and is used to clamp and fix the material strip. The transmission assembly is mounted above the clamping assembly and is used to drive the material strip. The control assembly is installed between the transmission assembly and the clamping assembly and is used to cut off the power to the feeder.

2. The feeder for a pick-and-place machine for mounting high-foot materials according to claim 1, characterized in that: The transmission assembly includes a transmission group, a circuit board, an interface, a motor, a first gear, a second gear, a third gear, a fourth gear, a fifth gear, and a sixth gear. The circuit board is electrically connected to the motor and the interface is located at the rear of the housing assembly. The interface is used to connect external devices. The second gear is mounted on the top of the motor. The head and tail of the second gear mesh with the first gear and the third gear. The transmission group and the fourth gear are respectively located in front of and behind the motor. The motor drives the transmission group for transmission. The fourth gear meshes with the fifth gear, and the sixth gear is located on the top of the fifth gear.

3. The feeder for a pick-and-place machine for mounting high-leg materials according to claim 2, characterized in that: The housing assembly includes a housing and a cover, the housing and the cover being detachably connected, and the transmission assembly, control assembly and clamping assembly are all mounted on the housing.

4. The feeder for a pick-and-place machine for mounting high-leg materials according to claim 3, characterized in that: The clamping assembly includes a fixing component, a flip-top component, a mating component, a seventh gear, and an eighth gear. The seventh gear is disposed inside the flip-top component, and the eighth gear is disposed inside the mating component. The flip-top component is fixed or flipped open by the fixing component. When the flip-top component is fixed, the seventh gear and the eighth gear mesh. The flip-top component and the mating component are used to clamp and fix the material strip for easy feeding.

5. A feeder for a pick-and-place machine for mounting high-leg materials according to claim 4, characterized in that: The clamping assembly and the front are equipped with a baffle plate, which is used to prevent the material from coming off.

6. A feeder for a pick-and-place machine for mounting high-leg materials according to claim 5, characterized in that: The control component includes a power-off switch, a rope, and a control element. The power-off switch is connected to the control element via the rope. The power-off switch is used to control the power off of the equipment, and the control element is used to adjust the speed, reset the material strip, and pause.

7. A feeder for a pick-and-place machine for mounting materials with raised feet according to claim 5 or 6, characterized in that: The housing body has pads on its sides for accommodating materials with 12 mm and 16 mm carrier belt widths.

8. A feeder for a pick-and-place machine for mounting high-foot materials according to claim 7, characterized in that: The housing is also provided with a material trough, the height of which is 20mm.

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