Inclinable jacketed kettle for pharmacy

By combining a metering cylinder and a hydraulic cylinder with a drive motor and stirring rod, the design solves the problems of precision and efficiency in manual filling in the pharmaceutical industry. It achieves precise control and efficient mixing of drug excipients, improves the efficiency of the pharmaceutical process and product quality, and ensures safety and adaptability.

CN223874170UActive Publication Date: 2026-02-06四平正和制药有限公司
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Patent Information

Application Number
CN202423031740.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2026-02-06
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In the pharmaceutical industry, traditional manual filling methods suffer from poor precision, low efficiency, and safety hazards, making it difficult to meet the demands of large-scale, high-efficiency production.

Method used

The system employs a combination of a metering cylinder and a hydraulic cylinder to achieve precise control of pharmaceutical excipients. Combined with a drive motor that drives a stirring rod for automated mixing, the system is rationally designed to ensure sealing and safety. The parameters inside the reactor are monitored and controlled by instruments.

Benefits of technology

It enables precise control and efficient mixing of pharmaceutical excipients, improves the efficiency of the pharmaceutical process and product quality, ensures safety and hygiene, and adapts to the needs of different pharmaceutical processes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223874170U_ABST
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Abstract

The utility model discloses a pharmaceutical tiltable jacketed kettle, which belongs to the field of pharmaceutical jacketed kettles and is characterized in that a closing cover is mounted at the upper end of a quantitative barrel, a closing hydraulic cylinder is arranged on the side wall of the closing cover, closing during quantitative operation is realized through the closing hydraulic cylinder, and a feeding barrel is mounted at the upper end of the closing cover; a butterfly valve of the pot cover is connected with a discharging pipeline, an outer end opening of the discharging pipeline is connected with a driving motor, the output end of the driving motor is connected with a stirring rod, and the stirring rod drives the medicine auxiliary materials in the discharging pipeline and scatters the medicine auxiliary materials, so that the medicine auxiliary materials flow into the pot body. The adding amount of the medicine auxiliary materials is accurately controlled, errors and waste of a traditional method are avoided, and the accuracy and reliability of the pharmaceutical process are improved. The stirring rod is driven by the motor to ensure that the medicine auxiliary materials are uniformly mixed, so that the product quality and stability are improved. The automation degree is high, manual operation is reduced, efficiency is improved, and the pharmaceutical period is shortened.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of pharmaceutical sandwich pot, especially a tiltable sandwich pot for pharmacy. BACKGROUND

[0002] The tiltable sandwich pot for pharmacy is a kind of equipment widely used in pharmaceutical industry, with multiple advantages and characteristics. It is widely used in various pharmaceutical processes in pharmaceutical industry, such as raw material preparation, preparation production, etc. This equipment can be used for heating, melting, stirring, mixing and other operations, to improve the efficiency and quality of pharmaceutical process. The tiltable sandwich pot for pharmacy is mainly composed of a pot body and a tiltable frame, the pot body adopts double-layer structure, and heat conducting oil or water can be added to the middle layer to realize heating. This design makes the pot body can be heated uniformly, and the heating temperature is easy to control, suitable for heating, melting, stirring, mixing and other operations in pharmaceutical process.

[0003] In the pharmaceutical industry, as an important production equipment, the tiltable sandwich pot requires accurate measurement during the filling process of pharmaceutical excipients to ensure the quality and effect of drugs. However, many pharmaceutical factories still use the way of manual addition after quantitative weighing, which not only consumes time and effort, increases labor cost, but also is easily affected by human factors, making it difficult to ensure the filling accuracy.

[0004] Secondly, the manual filling method has obvious bottleneck in efficiency. With the development of pharmaceutical industry, the production scale is expanding, and the requirement for production efficiency is also increasing. The traditional manual filling method has been difficult to meet the production demand of large scale and high efficiency, affecting the overall competitiveness of pharmaceutical enterprises.

[0005] In addition, manual filling may also bring certain safety hazards. During operation, workers need to frequently contact pharmaceutical excipients and mechanical equipment, and if the operation is not proper or the equipment fails, safety accidents are likely to occur. Therefore, the pharmaceutical industry is gradually turning to automatic and semi-automatic filling system to improve accuracy, efficiency and safety. UTILITY MODEL CONTENTS

[0006] The main purpose of the utility model is to provide a tiltable sandwich pot for pharmacy, which can effectively solve the problems raised in the background art.

[0007] To achieve the above purpose, the technical scheme adopted by the utility model is as follows:

[0008] A tiltable interlayer pot for pharmaceutical use comprises a support, connecting frames, instruments, a handle and a pot body, two connecting frames are respectively arranged at the two sides of the upper end of the support, the pot body is arranged on the two connecting frames and connected therewith, the pot body part of one connecting frame is provided with the instruments, and the pot body part of the other connecting frame is provided with the handle, and the pot body is tilted by the handle;

[0009] The upper end of the pot body is provided with a pot cover, the upper end center of the pot cover is provided with a butterfly valve, the upper end of the butterfly valve is provided with a quantitative cylinder, the side wall of the quantitative cylinder is provided with an extrusion hydraulic cylinder, the medicine auxiliary materials in the quantitative cylinder are extruded by the extrusion hydraulic cylinder, the quantitative operation of the medicine auxiliary materials is realized by extrusion, the upper end of the quantitative cylinder is provided with a closing cover, the side wall of the closing cover is provided with a closing hydraulic cylinder, the closing operation during the quantitative operation is realized by the closing hydraulic cylinder, and the upper end of the closing cover is provided with a feeding cylinder.

[0010] The butterfly valve of the pot cover is connected with a discharging pipeline, the outer port of the discharging pipeline is connected with a driving motor, the output end of the driving motor is connected with a stirring rod, the stirring rod drives the medicine auxiliary materials in the discharging pipeline and disperses them, and the medicine auxiliary materials are dispersed and flow into the pot body.

[0011] In a further preferred embodiment of the utility model, the upper end opening of the pot body is provided with a material port, and the lower end of the pot body is provided with a discharge pipeline, a valve is arranged on the discharge pipeline, and the material port is designed in the shape of a duckbill.

[0012] In a further preferred embodiment of the utility model, the pot body and the pot cover are connected through a lock catch device, and the pot cover and the discharging pipeline are welded and fixed, the discharging pipeline is composed of an inclined pipeline and a vertical pipeline, the vertical pipeline is arranged on the inclined pipeline, the cross sections of the two are designed in the shape of a "Y", and the vertical pipeline is designed perpendicularly to the pot cover.

[0013] In a further preferred embodiment of the utility model, the driving motor is fixed on the discharging pipeline through bolts, and the stirring rod is connected with the output end of the driving motor through bolts and nuts.

[0014] In a further preferred embodiment of the utility model, the butterfly valve is fixed with the pot cover through a pipeline, the butterfly valve and the quantitative cylinder are fixed through bolts, the quantitative cylinder is designed in the shape of a square box, the extrusion hydraulic cylinder is fixed on the quantitative cylinder, the telescopic end of the extrusion hydraulic cylinder is provided with an extrusion plate, and the medicine auxiliary materials in the quantitative cylinder are pushed by the extrusion plate.

[0015] In a further preferred embodiment of the utility model, the closing cover is connected with the quantitative cylinder and the feeding cylinder through bolts, the closing cover is connected with the closing hydraulic cylinder, and the openings of the closing cover, the quantitative cylinder and the butterfly valve are aligned.

[0016] Compared with the prior art, the utility model has the advantages of:

[0017] The accurate cooperation of the quantitative cylinder and the extrusion hydraulic cylinder realizes the accurate control of the adding amount of the pharmaceutical excipients, avoids the errors and waste in the traditional method, and improves the accuracy and reliability of the pharmaceutical process. The stirring rod is driven by the driving motor to scatter the pharmaceutical excipients in the discharge pipeline and uniformly flow into the kettle body, ensuring the uniformity of the mixing of the pharmaceutical excipients and improving the quality and stability of the pharmaceutical products. The whole adding and mixing process is highly automated, reducing the time and labor intensity of manual operation, and improving the efficiency of the pharmaceutical process. At the same time, due to the accurate control and efficient mixing of the pharmaceutical excipients, the pharmaceutical cycle is also shortened.

[0018] The device is rationally designed, has good sealing performance, prevents leakage and pollution of the pharmaceutical excipients, and ensures the safety and hygiene of the pharmaceutical process. At the same time, through the monitoring and control of the temperature, pressure and other parameters in the kettle body by the instrument, the stability and safety of the pharmaceutical process are also ensured. The device can be adjusted and optimized according to the needs of different pharmaceutical processes, such as adjusting the speed of the stirring rod, replacing different specifications of the quantitative cylinder, etc., to adapt to the adding and mixing needs of different pharmaceutical excipients. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole structure schematic view of the utility model;

[0020] Figure 2 It is a whole structure side view of the utility model;

[0021] Figure 3 It is a kettle cover, discharge pipeline, driving motor, quantitative cylinder display view of the utility model;

[0022] Figure 4 It is a kettle cover, quantitative cylinder, butterfly valve, closure cover and hydraulic cylinder display view of the utility model.

[0023] In the drawing: 1, support; 2, connecting frame; 3, instrument; 4, handle; 5, kettle body; 6, material port; 7, kettle cover; 8, discharge pipeline; 9, driving motor; 10, stirring rod; 11, butterfly valve; 12, quantitative cylinder; 13, extrusion hydraulic cylinder; 14, closure cover; 15, closure hydraulic cylinder; 16, feeding cylinder. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the following further describes the utility model in combination with specific implementation manners.

[0025] For example, Figure 1 - Figure 4As shown, for the pharmaceutical industry tiltable sandwich pot, the structure includes support 1, connecting frame 2, instrument 3, handle 4 and pot body 5. Specifically, two connecting frames 2 are respectively arranged on both sides of the upper end of the support 1, and the pot body 5 is arranged on the two connecting frames 2 and firmly connected therewith. On the pot body 5 component of one of the connecting frames 2, the instrument 3 is installed for monitoring and controlling the temperature, pressure and other parameters in the pot body 5. While on the pot body 5 component of the other connecting frame 2, the handle 4 is installed, and by operating the handle 4, the tilting action of the pot body 5 can be realized to facilitate the mixing and discharge of pharmaceutical materials.

[0026] The upper end of the pot body 5 is provided with a pot cover 7, and the upper end center of the pot cover 7 is provided with a butterfly valve 11, and the upper end of the butterfly valve 11 is provided with a quantitative cylinder 12 for accurately controlling the addition amount of pharmaceutical materials. The side wall of the quantitative cylinder 12 is provided with a hydraulic cylinder 13, and by the extrusion action of the hydraulic cylinder, the pharmaceutical materials in the quantitative cylinder 12 can be uniformly extruded to realize accurate quantitative control. In order to ensure the sealing property during the quantitative operation, the upper end of the quantitative cylinder 12 is also provided with a sealing cover 14, and the side wall of the sealing cover 14 is provided with a sealing hydraulic cylinder 15, and by the action of the hydraulic cylinder, the sealing of the quantitative cylinder 12 can be realized to prevent the leakage of pharmaceutical materials.

[0027] The upper end of the sealing cover 14 is provided with a feeding cylinder 16 for adding pharmaceutical materials into the quantitative cylinder 12. The butterfly valve 11 of the pot cover 7 is connected with a discharge pipeline 8, the outer end of the discharge pipeline 8 is connected with a driving motor 9, and the output end of the driving motor 9 is connected with a stirring rod 10. The stirring rod 10 can be driven by the driving motor 9 to scatter the pharmaceutical materials in the discharge pipeline 8 and uniformly flow into the pot body 5 to ensure the uniformity of the mixing of the pharmaceutical materials.

[0028] The upper end opening of the pot body 5 is provided with a material port 6 for facilitating the addition of pharmaceutical materials. The lower end of the pot body 5 is provided with a discharge pipeline, and a valve is installed on the discharge pipeline for controlling the discharge of materials in the pot body 5. The material port 6 adopts a duckbill-shaped design to facilitate the addition and discharge of materials. The pot body 5 and the pot cover 7 are connected by a lock catch device to ensure the sealing property and the convenience of operation of the pot cover 7. The pot cover 7 and the discharge pipeline 8 are welded and fixed, and the discharge pipeline 8 is composed of an inclined pipeline and a vertical pipeline, and the cross sections of the two are designed in a "Y" shape to ensure the smoothness of the material flow. The vertical pipeline is designed perpendicularly to the pot cover 7 to facilitate the discharge of materials.

[0029] The driving motor 9 is fixed on the discharge pipeline 8 by bolts, the stirring rod 10 is connected with the output end of the driving motor 9 by bolts and nuts, so as to ensure the stability and reliability of the stirring rod 10. The butterfly valve 11 is fixed with the pot cover 7 through the pipeline, and the butterfly valve 11 is fixed between the quantitative cylinder 12 through bolts, so as to ensure the firmness of the connection. The quantitative cylinder 12 is designed as a square box body, and the extrusion hydraulic cylinder 13 is fixed on the quantitative cylinder 12. The telescopic end of the extrusion hydraulic cylinder 13 is provided with an extrusion plate, which pushes the medicinal materials in the quantitative cylinder 12 to realize accurate extrusion and quantification.

[0030] The closure cover 14 is connected with the quantitative cylinder 12 and the feeding cylinder 16 through bolts, and the closure cover 14 is connected with the closure hydraulic cylinder 15, so as to ensure the sealing property and the convenience of operation of the closure cover 14. The openings of the closure cover 14, the quantitative cylinder 12 and the butterfly valve 11 are aligned, so as to ensure the smoothness of the material flow and the accuracy of the operation. Through this design, accurate control and efficient mixing of medicinal materials can be realized, and the efficiency and product quality of the pharmaceutical process are improved.

[0031] The use process is as follows: the pot body 5 is erected on the two connecting frames 2 of the support 1, and it is ensured that the pot body 5 is firmly connected with the connecting frames 2. The instrument 3 is installed on one of the connecting frames 2, which is used for monitoring and controlling the temperature, pressure and other parameters in the pot body 5. The handle 4 is installed on the other connecting frame 2, and the tilting action of the pot body 5 is realized by operating the handle 4, so as to facilitate the mixing and discharge of medicinal materials.

[0032] The pot cover 7 is opened, and medicinal materials are added through the material port 6. The feeding cylinder 16 is installed at the upper end of the closure cover 14, and medicinal materials are added into the quantitative cylinder 12 through the feeding cylinder 16. The pot cover 7 is closed, and it is ensured that the pot cover 7 is connected with the pot body 5 through the lock catch device to ensure the sealing property. The butterfly valve 11 is operated to ensure that the openings of the butterfly valve 11, the quantitative cylinder 12 and the closure cover 14 are aligned for the flow of materials. The driving motor 9 is started to drive the stirring rod 10 to rotate, so as to scatter and uniformly flow the medicinal materials into the pot body 5. The medicinal materials in the quantitative cylinder 12 are pushed by the extrusion hydraulic cylinder 13 to realize accurate extrusion and quantification. The closure hydraulic cylinder 15 is operated to ensure the sealing property of the closure cover 14 to prevent leakage of medicinal materials. After the mixing of medicinal materials is completed, the discharge of materials is controlled through the valve on the discharge pipeline. The mixed medicinal materials are discharged from the pot body 5 by using the discharge pipeline 8 and the driving motor 9. Accurate control and efficient mixing of medicinal materials can be realized, and the efficiency and product quality of the pharmaceutical process are improved.

[0033] It is to be noted that, in the present document, relational terms such as first and second, and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0034] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A tiltable jacketed kettle for pharmaceutical use, comprising a support (1), a connecting frame (2), an instrument (3), a throttle (4), and a kettle body (5), wherein two connecting frames (2) are respectively located on the upper sides of the support (1), and the kettle body (5) is mounted on and connected to the two connecting frames (2), wherein an instrument (3) is installed on the kettle body (5) component of one connecting frame (2), and a throttle (4) is installed on the kettle body (5) component of the other connecting frame (2), wherein the kettle body (5) is tilted by means of the throttle (4), characterized in that: The upper end of the pot body (5) is provided with a pot cover (7), and the upper end center of the pot cover (7) is provided with a butterfly valve (11), the upper end of the butterfly valve (11) is provided with a quantitative cylinder (12), and the side wall of the quantitative cylinder (12) is provided with an extrusion hydraulic cylinder (13), the medicine auxiliary materials in the quantitative cylinder (12) are extruded by the extrusion hydraulic cylinder (13), the medicine auxiliary materials are quantified by extrusion, the upper end of the quantitative cylinder (12) is provided with a closing cover (14), and the side wall of the closing cover (14) is provided with a closing hydraulic cylinder (15), the closing hydraulic cylinder (15) is used for closing during the quantitative operation, and the upper end of the closing cover (14) is provided with a feeding cylinder (16). The butterfly valve (11) of the pot cover (7) is connected with a discharge pipeline (8), and the outer port of the discharge pipeline (8) is connected with a driving motor (9), the output end of the driving motor (9) is connected with a stirring rod (10), the stirring rod (10) drives the medicine auxiliary materials in the discharge pipeline (8) and disperses them, so that the medicine auxiliary materials are dispersed and flow into the pot body (5).

2. The tiltable jacketed kettle for pharmaceutical use according to claim 1, characterized in that: The upper end opening of the pot body (5) is provided with a material port (6), and the lower end of the pot body (5) is provided with a discharge pipeline, and a valve is arranged on the discharge pipeline.

3. The tiltable jacketed kettle of claim 2, wherein: The pot body (5) and the pot cover (7) are connected through a lock catch device, and the pot cover (7) and the discharge pipeline (8) are welded and fixed, the discharge pipeline (8) is composed of an inclined pipeline and a vertical pipeline, the vertical pipeline is located on the inclined pipeline, the cross sections of the two are designed as "Y" shape, and the vertical pipeline is perpendicular to the pot cover (7).

4. The tiltable jacketed kettle of claim 3, wherein: The driving motor (9) is fixed on the discharge pipeline (8) through bolts, and the stirring rod (10) is connected with the output end of the driving motor (9) through bolts and nuts.

5. The tiltable jacketed pharmaceutical mixing kettle of claim 4, wherein: The butterfly valve (11) is fixed with the pot cover (7) through a pipeline, and the butterfly valve (11) and the quantitative cylinder (12) are fixed through bolts, the quantitative cylinder (12) is designed as a square box, the extrusion hydraulic cylinder (13) is fixed on the quantitative cylinder (12), and the extrusion plate is arranged on the telescopic end of the extrusion hydraulic cylinder (13), the medicine auxiliary materials in the quantitative cylinder (12) are pushed by the extrusion plate.

6. The tiltable jacketed kettle of claim 5, wherein: The closing cover (14) is connected with the quantitative cylinder (12) and the feeding cylinder (16) through bolts, the closing cover (14) is connected with the closing hydraulic cylinder (15), and the openings of the closing cover (14), the quantitative cylinder (12) and the butterfly valve (11) are aligned.