Dust removal device for green and environment-friendly pigment production

The combination design of bottom heating plate and multi-layer dust filter solves the problems of uneven heating and poor dust removal in pigment production, achieving temperature uniformity and efficient dust removal, improving pigment grinding quality and stable operation of the equipment.

CN223874675UActive Publication Date: 2026-02-06SHANDONG CENTURY SUNSHINE TECH CO LTD
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Patent Information

Application Number
CN202520463963.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-02-06
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

In traditional pigment production processes, uneven heating can lead to localized overheating or underheating of the pigment, affecting grinding quality, while dust removal is also ineffective.

Method used

It adopts a bottom heating structure and a multi-layer dust filter design. The bottom heating plate provides a uniform temperature environment, and the multi-layer dust filter filters dust according to the particle size, thereby improving the filtration accuracy.

Benefits of technology

It achieves uniform temperature during pigment grinding, improves grinding quality, and significantly enhances dust removal efficiency and reduces maintenance costs through the design of multi-layer dust filters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust removal device for green and environment-friendly pigment production, which belongs to the technical field of pigment production and comprises a mounting frame, and a grinder and a heating structure are arranged in the mounting frame. An adsorption structure for adsorbing dust is arranged on one side of the mounting frame, the adsorption structure comprises a hollow adsorption box body, a plurality of dust filtering nets are horizontally mounted in the adsorption box body, the dust filtering nets and the adsorption box body are arranged in a drawing manner, and the hole diameters of the dust filtering nets are sequentially reduced from bottom to top in the height direction of the box body; and the lower part of the adsorption box communicates with a dust collection groove. Through the layered filtering design of multiple layers of dust filtering nets, dust with different particle sizes is effectively intercepted, and the filtering precision is greatly improved; the dust filter screen is designed to be drawable, so that cleaning and maintenance are facilitated, maintenance cost is reduced, and long-term stable operation of the dust removal device is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to pigment production technical field, more particularly to a kind of green environmental protection pigment production is used dust removal device. BACKGROUND

[0002] In the process of grinding, the odor of the pigment moves in the air while accompanied by some inhalable particles, which can cause harm to the human body, and long-term inhalation may cause diseases in the human body.

[0003] The national utility model patent with patent No.202122982686.7 discloses a dust removal device used in green environmental protection drawing pigment production, which can maintain the required temperature of the grinding place during grinding by using the heating of the heating pipe. The odor in the grinding process is sent to the water in the adsorption chamber through the sealing chamber and the suction blower, thereby adsorbing the particles in the odor. This device solves the above problems, but it has the following defects: 1. Only water is used to adsorb particles in the air, and the adsorption capacity of water may be insufficient for some small particles or harmful gases, resulting in poor dust removal effect. 2. Multiple heating pipes are arranged on both sides, which can cause uneven heating on both sides, resulting in excessive or insufficient local heating of the pigment and affecting the grinding quality of the pigment. UTILITY MODEL CONTENT

[0004] To solve the above problems and overcome the shortcomings of the prior art, the utility model provides a dust removal device for green environmental protection pigment production.

[0005] The first technical problem to be solved is uneven heating, which causes excessive or insufficient local heating of the pigment and affects the grinding quality of the pigment.

[0006] The second technical problem to be solved is poor dust removal effect.

[0007] The specific technical solution of the utility model to solve the above technical problems is as follows: the dust removal device for green environmental protection pigment production comprises a mounting frame, a first switch door is hinged to one side of the mounting frame, a grinding machine and a heating structure are arranged in the mounting frame, a suction structure for adsorbing dust is arranged on one side of the mounting frame,

[0008] The suction structure comprises a hollow suction box, a second switch door is hinged to one side of the suction box, an air inlet is arranged on the lower side of the side wall of the suction box, the air inlet is communicated with the mounting frame through a gas guide pipe, and an air outlet is formed in the top wall of the suction box.

[0009] The inside of the adsorption box body is horizontally provided with a plurality of dust filtering screens, the dust filtering screens are provided to be drawn out of the adsorption box body, the inner walls on the two sides of the adsorption box body are provided with clamping grooves which are distributed along the height direction of the box body, the two side edges of the dust filtering screens are embedded into the clamping grooves on the inner walls on the two sides of the box body, the pore diameters of the dust filtering screens are sequentially reduced from bottom to top along the height direction of the box body, and the adsorption box body is communicated with a dust collecting groove below.

[0010] Further, the clamping grooves are T-shaped clamping grooves, and the two side edges of the dust filtering screens are provided with sliding blocks matched with the T-shaped clamping grooves.

[0011] Further, the overall length of the dust filtering screen is greater than or equal to the depth of the adsorption box body.

[0012] Further, a gas collecting cover is arranged above the grinding machine in the mounting frame, an air outlet of the gas collecting cover penetrates the top wall of the mounting frame and extends to the outside of the mounting frame and is connected with a gas guide pipe, the gas collecting cover is connected with a fan through the gas guide pipe and is closely connected with the air inlet of the fan, and the air outlet of the fan is communicated with the adsorption structure through the gas guide pipe.

[0013] Further, a clamping groove is formed in the bottom wall of the mounting frame below the grinding machine, and a heating structure is embedded in the clamping groove.

[0014] Further, the heating structure is a heating plate, the heating plate is detachably arranged in the clamping groove, and the depth of the clamping groove is greater than the thickness of the heating plate.

[0015] The beneficial effects of the present application are as follows:

[0016] One advantage of the present application is that the heating structure is arranged in the clamping groove formed in the bottom wall of the mounting frame, the bottom radiation heating can make the heat more uniformly transmitted upward, the local overheating or insufficient heating of the pigment caused by uneven heating on the two sides can be avoided, the requirement for temperature uniformity of the grinding machine during pigment grinding can be better met, and thus the grinding quality is improved.

[0017] One advantage of the present application is that a plurality of dust filtering screens with different pore diameters are horizontally arranged in the inside of the adsorption box body along the height direction of the box body, the pore diameters of the dust filtering screens are sequentially reduced from bottom to top, the multi-layer dust filtering screen design can effectively intercept dusts with different particle sizes, and the filtering precision is greatly improved.

[0018] One advantage of the present application is that the dust filtering screen is provided with the pull-out design, the cleaning and maintenance are facilitated, the maintenance cost is reduced, and the long-term stable operation of the dust removal device is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0019] ATTACHED Figure 1 It is a structural schematic view of the present application.

[0020] ATTACHEDFigure 2 is the internal structure schematic view of the utility model;

[0021] attached Figure 3 is the adsorption structure schematic view of the utility model; in the drawing:

[0022] 1. mounting frame; 11. grinding machine; 12. heating structure; 13. first switch door; 2. adsorption structure; 21. adsorption box body; 211. clamping groove; 22. second switch door; 23. dust inlet; 24. air outlet hole; 3. dust filter screen; 31. sliding block; 4. dust collection groove; 5. gas collection cover; 6. fan; 7. air guide pipe. Specific embodiments:

[0023] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "rear", "lower left", "upper right", "outer" and the like is based on the orientation or position relationship shown in the drawing, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the scope of protection of the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0024] The specific embodiment of the utility model: the dust removal device for green and environment-friendly pigment production, including mounting frame 1 and adsorption structure 2, the mounting frame 1 is the box body structure, the first switch door 13 is hinged on one side of the mounting frame 1, the first switch door 13 and the mounting frame 1 jointly constitute the sealed box body structure, the sealing characteristic of mounting frame 1 effectively prevents dust from escaping to the external environment, reduces the workshop dust concentration, and protects the health of workers. The grinding machine 11 and the heating structure 12 for processing pigments are arranged in the mounting frame 1,

[0025] The mounting frame 1 bottom wall is provided with a clamping groove 211 below the grinding machine 11, the clamping groove 211 is embedded with a heating structure 12, as a preferred embodiment, the heating structure 12 is a heating plate, the heating plate is detachably arranged in the clamping groove 211 through bolts, the depth of the clamping groove 211 is greater than the thickness of the heating plate, so that the heating plate is embedded flush with the bottom surface of the mounting frame 1 or slightly lower than the surface. The setting of the heating plate can efficiently provide a stable and uniform temperature environment for the pigment grinding process, improve the quality and efficiency of pigment grinding.

[0026] Compared with the prior art, a plurality of heating pipes are arranged, and are installed on the two sides of the inside, so that the operation space is limited and the difficulty is large when the heating pipes are maintained and overhauled in the later period; in the scheme, the heating plate is arranged at the bottom, and the bottom radiation heating can make the heat transmit upward more uniformly. Compared with the two-side heating, the bottom heating can avoid the local overheating or deficiency of the pigment caused by the uneven two-side heating, and can better meet the requirement of the pigment grinding on the uniformity of the temperature, so that the grinding quality is improved.

[0027] A dust hood 5 is arranged above the grinder 11 in the mounting frame 1, the dust hood 5 is funnel-shaped, the opening end faces the working area of the grinder 11, and the dust generated during grinding is collected.

[0028] The air outlet of the dust hood 5 penetrates the top wall of the mounting frame 1 and extends to the outside of the mounting frame 1 and is connected with a gas guide pipe 7, the dust hood 5 is connected with a fan 6 through the gas guide pipe 7 and is closely connected with the air inlet of the fan 6, and the air outlet of the fan 6 is communicated with the adsorption structure 2 through the gas guide pipe 7.

[0029] The adsorption structure 2 comprises a hollow adsorption box body 21, a second switch door 22 is hinged to one side of the adsorption box body 21, a dust inlet 23 is arranged at a position lower than the side wall of the adsorption box body 21, the dust inlet 23 is communicated with the fan 6 through the gas guide pipe 7, the connection position of the gas guide pipe 7 and the dust inlet 23 is fixedly arranged through welding, and an air outlet hole 24 is formed in the top wall of the adsorption box body 21.

[0030] A plurality of dust filter screens 3 are horizontally arranged in the adsorption box body 21, the dust filter screens 3 are arranged in the adsorption box body 21 in a pullable manner, clamping grooves 211 are arranged on the inner walls of the two sides of the adsorption box body 21 and are distributed along the height direction of the box body, the two side edges of the dust filter screens 3 are embedded in the clamping grooves 211 of the inner walls of the two sides of the box body, as a preferred embodiment, the clamping grooves 211 are T-shaped clamping grooves 211, the two side edges of the dust filter screens 3 are provided with sliding blocks 31 matched with the T-shaped clamping grooves 211, as a preferred embodiment, the pore diameters of the dust filter screens 3 gradually decrease from bottom to top along the height direction of the box body, the overall length of the dust filter screens 3 is greater than or equal to the depth of the adsorption box body 21, in this way, after the second switch door 22 is closed, the front and rear ends of the dust filter screens 3 are closely attached to the inner walls of the adsorption box body 21, the sealing performance is improved, and the dust is prevented from flowing out from the gap between the dust filter screens 3 and the inner walls of the adsorption box body 21 and polluting the environment.

[0031] A dust collecting groove 4 is communicated with the lower portion of the adsorption box body 21 and is used for collecting the intercepted dust particles, and a dust discharging pipe is arranged below the dust collecting groove 4.

[0032] It should be noted that the dust removal device is used for green and environment-friendly pigment production, and in specific work,

[0033] (1) Pigment production, start the grinder 11 to process the material, the material between the intense friction, collision produces a large amount of dust. The sealing box structure of the mounting frame 1 creates a closed space, reduces the spread of dust to the workshop environment. The heating structure 12 from the bottom to meet the requirements of uniform temperature of pigment grinding, improve the grinding quality; The opening of the gas hood 5 has low air flow rate, while the grinder 11 works to make the local air density increase due to the mixing of dust, forming a pressure difference. Under the action of this pressure difference, the dust flows naturally into the gas hood 5, realizing preliminary collection. The funnel-shaped design of the gas hood 5 can effectively guide the dust to concentrate into the gas outlet, improving the collection efficiency.

[0034] (2) Start the fan 6, the impeller rotates at high speed, forming a negative pressure area inside the fan 6. The dust-containing gas collected in the gas hood 5 is sucked into the fan 6 under the action of negative pressure. The strong air pressure of the fan 6 pushes the dust-containing gas along the air guide pipe 7 and stably transports it to the adsorption structure 2.

[0035] (3) The dust-containing gas enters from the dust inlet 23 of the adsorption box 21. The pore size of the multi-layer dust filter screen 3 in the box gradually decreases from bottom to top. When the dust-containing gas enters the box, it first contacts the lower layer of the dust filter screen 3 with larger pore size, and the larger dust particles are physically intercepted and adsorbed. As the airflow continues to rise, smaller dust particles are sequentially intercepted by the upper layer of the dust filter screen 3 with gradually decreasing pore size. The intercepted larger dust particles directly fall into the dust collection tank 4 due to gravity, and the smaller particles are adsorbed on the dust filter screen 3. Open the second switch door 22, pull out the dust filter screen 3, which can be cleaned to restore its filtering performance. After being filtered by the multi-layer dust filter screen 3, the dust content of the gas is greatly reduced, and the gas is discharged from the gas outlet hole 24 on the top wall of the box, meeting the environmental protection emission standard. The dust in the dust collection tank 4 is periodically discharged by manually opening the dust discharge pipe.

[0036] Through the layered filtering design of the multi-layer dust filter screen 3, different particle sizes of dust are effectively intercepted, greatly improving the filtering precision. The dust filter screen 3 can be pulled out, which not only facilitates cleaning and maintenance, but also reduces maintenance cost and ensures long-term stable operation of the dust removal device.

[0037] The above shows and describes the basic principles and main features of the present application and the advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for green and environment-friendly pigment production, comprising a mounting frame (1), one side of the mounting frame (1) is hinged with a first switch door (13), and a grinding machine (11) and a heating structure (12) are arranged in the mounting frame (1); one side of the mounting frame (1) is provided with an adsorption structure (2) for adsorbing dust, characterized in that: the adsorption structure (2) comprises a hollow adsorption box (21), one side of the adsorption box (21) is hinged with a second switch door (22), a dust inlet (23) is arranged at a lower position of the side wall of the adsorption box (21), the dust inlet (23) is communicated with the mounting frame (1) through a gas guide pipe (7), and a gas outlet (24) is formed in the top wall of the adsorption box (21); a plurality of dust filter screens (3) are horizontally arranged in the adsorption box (21), the dust filter screens (3) are arranged in the adsorption box (21) in a pullable manner, clamping grooves (211) are arranged in the inner walls of the two sides of the adsorption box (21), the clamping grooves (211) are distributed along the height direction of the box, the two side edges of the dust filter screens (3) are embedded in the clamping grooves (211) of the inner walls of the two sides of the box, the pore size of the dust filter screens (3) gradually decreases from bottom to top along the height direction of the box, and a dust collecting groove (4) is communicated with the lower side of the adsorption box (21).

2. The dust removal device for green and environment-friendly pigment production according to claim 1, characterized in that The clamping grooves (211) are T-shaped, and the two side edges of the dust filter screens (3) are provided with sliding blocks (31) matched with the T-shaped clamping grooves (211).

3. The dust removal device for green and environment-friendly pigment production according to claim 1, characterized in that The overall length of the dust filter screens (3) is greater than or equal to the depth of the adsorption box (21).

4. The dust removal device for green and environment-friendly pigment production according to claim 1, characterized in that A gas collecting hood (5) is arranged above the grinding machine (11) in the mounting frame (1), the gas outlet of the gas collecting hood (5) penetrates the top wall of the mounting frame (1) and extends to the outside of the mounting frame (1) and is connected with the gas guide pipe (7), the gas collecting hood (5) is connected with a fan (6) through the gas guide pipe (7) and is closely connected with the air inlet of the fan (6); the air outlet of the fan (6) is communicated with the adsorption structure (2) through the gas guide pipe (7).

5. The dust removal device for green and environment-friendly pigment production according to claim 1, characterized in that A clamping groove (211) is formed in the bottom wall of the mounting frame (1) below the grinding machine (11), and a heating structure (12) is embedded in the clamping groove (211).

6. The dust removal device for green and environment-friendly pigment production according to claim 5, characterized in that The heating structure (12) is a heating plate, the heating plate is detachably arranged in the clamping groove (211), and the depth of the clamping groove (211) is greater than the thickness of the heating plate.

Citation Information

Patent Citations

  • Dust removal device used in green and environment-friendly painting pigment production

    CN216631137U