Dedusting and air purifying device for container plywood processing
By using a power rod to drive the cleaning brush and rotating chamber to rotate, combined with the centrifugal force of the hydraulic chamber and the arc rod, as well as the vibration of the striking components, the problem of reduced dust removal and air purification efficiency caused by dust on the filter plate is solved, achieving a highly efficient dust cleaning and air purification effect.
Patent Information
- Application Number
- CN202610094009.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2026-02-27
AI Technical Summary
After long-term use, the filter plates of existing dust removal and air purification devices for container plywood processing become covered with dust, resulting in a decrease in dust removal and air purification efficiency.
A dust removal and air purification device for container plywood processing was designed. The cleaning brush and rotating chamber are driven to rotate rapidly by a power rod. The centrifugal force of the hydraulic chamber and the arc rod, as well as the effect of the spring, increase the cleaning force of the cleaning brush. The device is also vibrated by a striking component to improve the dust removal and air purification efficiency.
It effectively cleans the dust on the filter plates, prevents dust from re-adhering, improves dust removal and air purification efficiency, and ensures that the device is easy to use.
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Figure CN121570910A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of plywood processing technology, specifically to a dust removal and air purification device for container plywood processing. Background Technology
[0002] Dust and exhaust fumes generated during container plywood processing are common environmental pollution problems in industrial production, especially in wood processing, plywood cutting, and sanding. These dust and fumes not only affect the health of operators but also pollute the surrounding environment. To ensure environmental protection and production safety, container plywood processing plants need to be equipped with effective dust removal and air purification equipment.
[0003] The existing dust removal and air purification device for container plywood processing includes an air inlet pipe, a dust collector, a comprehensive dust collector, an air-water separator, and an exhaust pipe. One end of the air inlet pipe is equipped with a switch valve, and the other end of the air inlet pipe is connected to the air inlet of the dust collector. The dust collector has two air outlets, one located at the top of the dust collector and the other at the bottom of the dust collector. The air outlet at the top of the dust collector is connected to the air inlet of the comprehensive dust collector through a first air guide pipe, and the air outlet of the comprehensive dust collector is connected to one end of a second air guide pipe.
[0004] This container plywood processing dust removal and air purification device works by passing exhaust gas into a comprehensive dust collector and using multi-stage filtration. However, after long-term use, the filter plates become covered with a large amount of dust and impurities, affecting the device's dust removal and air purification efficiency. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a dust removal and air purification device for container plywood processing, solving the problems mentioned in the background section. To achieve the above objectives, this invention provides the following technical solution: a dust removal and air purification device for container plywood processing, comprising: The bottom compartment is equipped with an input pipe on its side and a dust exhaust pipe at its bottom. The top hopper is threaded onto the bottom hopper, and a filter plate is bolted to the bottom of the top hopper. The top chamber is equipped with a power rod, and a cleaning brush is mounted on the side of the power rod. A transmission component is installed between the power rod and the cleaning brush for transmission. The bottom chamber is equipped with a dust collection assembly and a vibration-generating tapping assembly. This device design applies an additional force to the cleaning brush during cleaning, improving the dust removal and air purification efficiency of the device.
[0006] Preferably, the transmission component includes a rotating chamber mounted on the outside of the power rod, a hydraulic chamber one is mounted inside the rotating chamber, one end of the hydraulic chamber one is slidably connected to an arc-shaped rod one via a piston, the other end of the hydraulic chamber one is slidably connected to an arc-shaped rod two via a piston, a spring one is mounted on the side of the arc-shaped rod one, a through hydraulic chamber two is mounted on the side of the top chamber, a force-bearing rod one is slidably connected to the side of the hydraulic chamber two via a piston, a spring two is mounted on the side of the force-bearing rod one, a hydraulic chamber three is mounted at the bottom of the bottom chamber, a flexible hose one for communication is mounted between the hydraulic chamber three and the hydraulic chamber two, and a compression plate is slidably connected to the top of the hydraulic chamber three via a piston.
[0007] Preferably, the end of the spring away from the arc-shaped rod is fitted onto the inner wall of the rotating chamber.
[0008] Preferably, the first force-bearing rod is located on the side of the second arc-shaped rod and is in contact with the second arc-shaped rod.
[0009] Preferably, the squeezing plate is located at the bottom of the cleaning brush and is in contact with the cleaning brush.
[0010] Preferably, the collection assembly includes a hydraulic chamber four mounted at the bottom of the hydraulic chamber three. One end of the hydraulic chamber four is slidably connected to a partition via a piston, and the other end of the hydraulic chamber four is slidably connected to an arc-shaped rod three via a piston. A through-type transmission rod is rotatably connected inside the input pipe. A force-bearing plate is fixedly connected to the side of the transmission rod, and a block is fixedly connected to the top of the transmission rod. By configuring the collection assembly, the cleaned dust can be prevented from re-adhering to the filter plate, making the device easier to use.
[0011] Preferably, the hydraulic chamber four is located at the bottom of the hydraulic chamber three and is connected to the hydraulic chamber three.
[0012] Preferably, the force-bearing plate is located on the side of the arc-shaped rod three and is fixed to the arc-shaped rod three.
[0013] Preferably, the striking assembly includes a fixed rod mounted on the top of the partition, a rotating rod rotatably connected to the side of the fixed rod, a bevel gear one and an elastic cam fixedly connected to the outer side of the rotating rod, and a bevel gear two fixedly connected to the bottom of the power rod. By setting up the striking assembly, a certain amount of vibration can be generated in the bottom compartment and the dust exhaust pipe, improving the performance of the dust exhaust pipe.
[0014] Preferably, when the striking component is in the activated state, the second bevel gear and the first bevel gear are in a meshing state.
[0015] This invention provides a dust removal and air purification device for processing container plywood. It has the following beneficial effects: (1) When the bottom of the filter plate is covered with dust due to long-term use, the power rod is started and rotated quickly, which drives the cleaning brush and the rotating chamber to rotate quickly together. In conjunction with the hydraulic chamber one, arc rod one, arc rod two, spring one, hydraulic chamber two, force rod one, spring two, hydraulic chamber three, hose one and extrusion plate, an additional force is applied to the cleaning brush during cleaning, which improves the dust removal and air purification efficiency of the device.
[0016] (2) When oil flows into the hydraulic chamber three, causing the oil originally stored in the hydraulic chamber three to flow, the input pipe can be closed and the dust discharge pipe can be opened at the same time in conjunction with the hydraulic chamber four, partition, arc rod three, transmission rod, force plate and block. The dust swept off the filter plate is collected through the dust discharge pipe to prevent the cleaned dust from re-attaching to the filter plate, making the device easier to use.
[0017] (3) The dust removal and air purification device for the plywood processing of the container, when the partition moves upward, the bevel gear 1 assembled on the partition moves upward accordingly. The bevel gear 1 moves to the bevel gear 2 and meshes with the bevel gear 2 705. The power rod drives the bevel gear 2 to rotate, which in turn drives the bevel gear 1 to rotate, which in turn drives the rotating rod to rotate. The rotating rod drives the elastic cam to rotate, thereby striking the inner wall of the bottom compartment, causing the bottom compartment and the dust discharge pipe to vibrate to a certain extent, thus improving the performance of the dust discharge pipe. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of some parts of the present invention; Figure 2 This is a schematic diagram of the overall cross-sectional three-dimensional structure of the present invention; Figure 3 This is a three-dimensional structural diagram of some parts of the present invention; Figure 4 This is a three-dimensional structural diagram of some parts of the present invention; Figure 5 This is a three-dimensional structural diagram of the collection component of the present invention; Figure 6 This is a three-dimensional structural diagram of some parts within the collection assembly of the present invention; Figure 7 This is a three-dimensional structural diagram of the striking component of the present invention; Figure 8 This is a three-dimensional structural diagram of some parts within the striking assembly of the present invention.
[0019] In the picture: 100. Bottom hopper; 200. Top hopper; 300. Input pipe; 400. Filter plate; 800. Dust exhaust pipe; 501. Power rod; 502. Cleaning brush; 503. Rotating hopper; 504. Hydraulic hopper one; 505. Arc rod one; 506. Arc rod two; 507. Spring one; 508. Hydraulic hopper two; 509. Force rod one; 510. Spring two; 511. Hydraulic hopper three; 512. Hoses one; 513. Extrusion plate; 600. Collection component; 601. Hydraulic chamber four; 602. Partition plate; 603. Arc rod three; 604. Transmission rod; 605. Force plate; 606. Block; 700. Striking assembly; 701. Fixed rod; 702. Rotating rod; 703. Bevel gear one; 704. Elastic cam; 705. Bevel gear two. Detailed Implementation
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0021] Example 1, please refer to Figures 1-4 A dust removal and air purification device for container plywood processing, comprising: The bottom compartment 100 is equipped with an input pipe 300 on its side and a dust exhaust pipe 800 on its bottom. Top hopper 200 is threaded onto bottom hopper 100, and filter plate 400 is bolted to the bottom of top hopper 200. The top chamber 200 is internally equipped with a power rod 501, and a cleaning brush 502 is mounted on the side of the power rod 501. A transmission component for transmission is installed between the power rod 501 and the cleaning brush 502, and the transmission component includes a rotating chamber 503 mounted on the outside of the power rod 501. Exhaust gas is input into the bottom chamber 100 through the input pipe 300, which is in the open state at this time. After being filtered by the filter plate 400, the gas flows into the top chamber 200 and is discharged. When the bottom of the filter plate 400 is covered with dust due to long-term use, the power rod 501 is started and rotated rapidly, which drives the cleaning brush 502 and the rotating chamber 503 mounted on the power rod 501 to rotate rapidly together.
[0022] The rotating chamber 503 is equipped with a hydraulic chamber 504. One end of the hydraulic chamber 504 is slidably connected to an arc-shaped rod 505 via a piston, and the other end of the hydraulic chamber 504 is slidably connected to an arc-shaped rod 506 via a piston. A spring 507 is mounted on the side of the arc-shaped rod 505, with the end of the spring 507 away from the arc-shaped rod 506 mounted on the inner wall of the rotating chamber 503. When the rotating chamber 503 rotates rapidly, the arc-shaped rod 505 moves under the action of centrifugal force, stretching the spring 507. The arc-shaped rod 505 then squeezes the oil in the hydraulic chamber 504, causing the oil in the hydraulic chamber 504 to move towards the side closer to the arc-shaped rod 506. The arc-shaped rod 506 extends synchronously during the rotation.
[0023] The top compartment 200 is equipped with a through hydraulic compartment 2 508 on its side. A force-bearing rod 1 509 is slidably connected to the side of the hydraulic compartment 2 508 via a piston. The force-bearing rod 1 509 is located on the side of the arc-shaped rod 2 506 and is in contact with the arc-shaped rod 2 506. A spring 2 510 is installed on the side of the force-bearing rod 1 509. The bottom of the bottom compartment 100 is equipped with a hydraulic compartment 3 511. A hose 1 512 for communication is installed between the hydraulic compartment 3 511 and the hydraulic compartment 2 508. A squeezing plate 513 is slidably connected to the top of the hydraulic compartment 3 511 via a piston. The squeezing plate 513 is located at the bottom of the cleaning brush 502 and is in contact with the cleaning brush 502. When the second arc rod 506 extends synchronously during rotation, it can squeeze the first force rod 509, causing the first force rod 509 to move to the side. The first force rod 509 compresses the second spring 510 and simultaneously squeezes the oil in the second hydraulic chamber 508, causing the oil in the second hydraulic chamber 508 to flow into the first hose 512. The oil originally stored in the first hose 512 then flows into the third hydraulic chamber 511, causing the oil originally stored in the third hydraulic chamber 511 to move towards the side closer to the extrusion plate 513, causing the extrusion plate 513 to move upward, applying an additional force to the rotating cleaning brush 502, thus improving the dust removal and air purification efficiency of the device.
[0024] After the cleaning operation is completed, the power rod 501 stops rotating, and the rotating chamber 503 stops rotating accordingly. This eliminates the effect of centrifugal force on the arc rod 505, which then resets under the action of the spring 507. Similarly, the arc rod 506 resets, and the force rod 509, no longer affected by the arc rod 506, resets under the action of the spring 510. Likewise, the pressing plate 513 resets for the next use of the device.
[0025] The bottom compartment 100 is equipped with a dust collection component 600 and a vibration generating component 700.
[0026] During use, exhaust gas is input into the bottom chamber 100 through the input pipe 300. The input pipe 300 is open at this time. After being filtered by the filter plate 400, the exhaust gas flows into the top chamber 200 and is discharged. When the bottom of the filter plate 400 becomes covered with dust due to long-term use, the power rod 501 is activated and rotated rapidly. This causes the cleaning brush 502 and the rotating chamber 503 mounted on the power rod 501 to rotate rapidly together. As the rotating chamber 503 rotates rapidly, the arc-shaped rod 505 moves under the action of centrifugal force, stretching the spring 507. The arc-shaped rod 505 then squeezes the oil in the hydraulic chamber 504, causing the oil in the hydraulic chamber 504 to move towards the side closer to the arc-shaped rod 506. The arc-shaped rod 506 extends synchronously during rotation, thereby squeezing the force rod 509 and causing it to move laterally. The force rod 509 compresses the spring. Spring 2 510 simultaneously squeezes the oil in hydraulic chamber 2 508, causing the oil in hydraulic chamber 2 508 to flow into hose 1 512. The oil originally stored in hose 1 512 then flows into hydraulic chamber 3 511, causing the oil originally stored in hydraulic chamber 3 511 to move towards the side closer to the extrusion plate 513, driving the extrusion plate 513 to move upward, applying an additional force to the rotating cleaning brush 502. After the cleaning operation is completed, the power rod 501 stops rotating, and the rotating chamber 503 stops rotating as well, causing the centrifugal force on the arc rod 1 505 to disappear. The arc rod 1 505 then resets under the action of spring 1 507. Similarly, the arc rod 2 506 resets, and the force rod 1 509, without the action of the arc rod 2 506, can reset under the action of spring 2 510. Similarly, the extrusion plate 513 resets.
[0027] Example 2, please refer to Figures 1-6 Based on Embodiment 1, the collecting component 600 includes a hydraulic chamber four 601 mounted at the bottom of hydraulic chamber three 511. Hydraulic chamber four 601 is located at the bottom of hydraulic chamber three 511 and is connected to hydraulic chamber three 511. One end of hydraulic chamber four 601 is slidably connected to a partition 602 via a piston, and the other end of hydraulic chamber four 601 is slidably connected to an arc-shaped rod three 603 via a piston. When oil flows into hydraulic chamber three 511, causing the oil originally stored in hydraulic chamber three 511 to flow, some of the oil flows into hydraulic chamber four 601, which is connected to hydraulic chamber three 511. This pushes the oil originally stored in hydraulic chamber four 601, causing the oil in hydraulic chamber four 601 to move the partition 602 upward and simultaneously move the arc-shaped rod three 603 to the side.
[0028] A through-type transmission rod 604 is rotatably connected inside the input pipe 300. A force-bearing plate 605 is fixedly connected to the side of the transmission rod 604. The force-bearing plate 605 is located on the side of the arc-shaped rod 603 and is fixed to the arc-shaped rod 603. A block 606 is fixedly connected to the top of the transmission rod 604. When the arc-shaped rod 603 moves to the side, it drives the force-bearing plate 605 to rotate. The force-bearing plate 605 drives the transmission rod 604 to rotate, which in turn drives the block 606 to rotate. In this way, the input pipe 300 is closed while the dust discharge pipe 800 is opened. The dust swept off the filter plate 400 is collected through the dust discharge pipe 800, preventing the cleaned dust from re-adhering to the filter plate 400 and making the device easier to use.
[0029] In use, based on Example 1, when oil flows into hydraulic chamber 3 511, causing the oil originally stored in hydraulic chamber 3 511 to flow, some of the oil flows into hydraulic chamber 4 601, which is connected to hydraulic chamber 3 511. This pushes the oil originally stored in hydraulic chamber 4 601, causing the oil in hydraulic chamber 4 601 to move the partition 602 upward and simultaneously move the arc rod 3 603 to move to the side. This causes the arc rod 3 603 to rotate the force plate 605 fixedly connected to it. The force plate 605 then rotates the transmission rod 604 fixedly connected to it, causing the transmission rod 604 to rotate the block 606 fixedly connected to it. In this way, the input pipe 300 can be closed while the dust discharge pipe 800 is opened, and the dust swept off the filter plate 400 can be collected through the dust discharge pipe 800.
[0030] Example 3, please refer to Figures 1-8 Based on Embodiments 1 and 2, the striking assembly 700 includes a fixed rod 701 mounted on the top of the partition 602. A rotating rod 702 is rotatably connected to the side of the fixed rod 701. A bevel gear 703 and an elastic cam 704 are fixedly connected to the outer side of the rotating rod 702. When the partition 602 moves upward, the bevel gear 703 mounted on the partition 602 moves upward accordingly.
[0031] A second bevel gear 705 is fixedly connected to the bottom of the power rod 501. When the striking component 700 is in the activated state, the second bevel gear 705 is meshed with the first bevel gear 703. When the first bevel gear 703 moves to the position of the second bevel gear 705 and meshes with it, the rotating power rod 501 drives the second bevel gear 705 mounted at its bottom to rotate. This causes the second bevel gear 705 to drive the first bevel gear 703, which is meshed with it, to rotate. The first bevel gear 703 then drives the rotating rod 702, which is fixedly connected to it, to rotate. The rotating rod 702 then drives the elastic cam 704, which is fixedly connected to it, to rotate, thereby striking the inner wall of the bottom chamber 100. This causes the bottom chamber 100 and the dust exhaust pipe 800 to vibrate to a certain extent, improving the performance of the dust exhaust pipe 800.
[0032] In use, based on Embodiment 1 and Embodiment 2, when the partition 602 moves upward, the bevel gear 703 mounted on the partition 602 moves upward accordingly. The bevel gear 703 moves to the position of the bevel gear 705 and meshes with the bevel gear 705. The rotating power rod 501 drives the bevel gear 705 mounted at its bottom to rotate, so that the bevel gear 705 drives the bevel gear 703 meshing with it to rotate. This causes the bevel gear 703 to drive the rotating rod 702 fixedly connected to it to rotate. The rotating rod 702 then drives the elastic cam 704 fixedly connected to it to rotate, thereby striking the inner wall of the bottom chamber 100, causing the bottom chamber 100 and the dust discharge pipe 800 to vibrate to a certain extent.
[0033] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A dust removal and air purification device for container plywood processing, characterized in that, include: The bottom compartment is equipped with an input pipe on its side and a dust exhaust pipe at its bottom. The top hopper is threaded onto the bottom hopper, and a filter plate is bolted to the bottom of the top hopper. The top compartment is equipped with a power rod, and a cleaning brush is mounted on the side of the power rod. A transmission component for transmission is mounted between the power rod and the cleaning brush. The bottom compartment is equipped with a dust collection assembly and a vibration generation component. The transmission component includes a rotating chamber mounted on the outside of the power rod. A hydraulic chamber one is mounted inside the rotating chamber. One end of the hydraulic chamber one is slidably connected to an arc-shaped rod one via a piston. The other end of the hydraulic chamber one is slidably connected to an arc-shaped rod two via a piston. A spring one is mounted on the side of the arc-shaped rod one. A through hydraulic chamber two is mounted on the side of the top chamber. A force-bearing rod one is slidably connected to the side of the hydraulic chamber two via a piston. A spring two is mounted on the side of the force-bearing rod one. A hydraulic chamber three is mounted at the bottom of the bottom chamber. A flexible hose one for communication is mounted between the hydraulic chamber three and the hydraulic chamber two. A compression plate is slidably connected to the top of the hydraulic chamber three via a piston. The end of the spring away from the arc-shaped rod is fitted onto the inner wall of the rotating chamber; The first force-bearing rod is located on the side of the second arc-shaped rod and is in contact with the second arc-shaped rod; The striking assembly includes a fixed rod mounted on the top of the partition, a rotating rod rotatably connected to the side of the fixed rod, a bevel gear one and an elastic cam fixedly connected to the outer side of the rotating rod, and a bevel gear two fixedly connected to the bottom of the power rod.
2. The dust removal and air purification device for container plywood processing according to claim 1, characterized in that: The extrusion plate is located at the bottom of the cleaning brush and is in contact with the cleaning brush.
3. The dust removal and air purification device for container plywood processing according to claim 1, characterized in that: The collection assembly includes a hydraulic chamber four mounted at the bottom of a hydraulic chamber three. One end of the hydraulic chamber four is slidably connected to a partition via a piston, and the other end of the hydraulic chamber four is slidably connected to an arc-shaped rod three via a piston. A through-type transmission rod is rotatably connected inside the input pipe. A force-bearing plate is fixedly connected to the side of the transmission rod, and a block is fixedly connected to the top of the transmission rod.
4. The dust removal and air purification device for container plywood processing according to claim 3, characterized in that: The fourth hydraulic chamber is located at the bottom of the third hydraulic chamber and is connected to the third hydraulic chamber.
5. The dust removal and air purification device for container plywood processing according to claim 4, characterized in that: The force-bearing plate is located on the side of the arc-shaped rod three and is fixed to the arc-shaped rod three.
6. The dust removal and air purification device for container plywood processing according to claim 1, characterized in that: When the striking component is activated, the second bevel gear and the first bevel gear are in a meshing state.
Citation Information
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