Energy-saving high-shear mixing emulsifying machine
By introducing an insulated shell and heating components into the shear emulsifier, the problem of poor insulation performance around the container was solved, achieving energy-saving and efficient asphalt emulsification processing.
Patent Information
- Application Number
- CN202520177863.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-05
AI Technical Summary
Existing shear emulsifiers suffer from poor heat preservation due to the container being exposed to air during processing, leading to increased energy consumption and difficulty in ensuring processing quality.
The system uses an insulated shell and a heating element together. The heating coil heats the processing barrel and the temperature sensor monitors it in real time. Combined with a support block and a sealing ring, it reduces heat loss and achieves continuous heating and insulation of the processing barrel.
This improved the insulation of the processing barrel, reduced energy consumption, and ensured processing quality and efficiency.
Smart Images

Figure CN223874830U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of asphalt processing equipment, concretely relates to an energy -conserving high -shear mixing emulsifying machine. BACKGROUND
[0002] The high-shear mixing emulsifying machine is a kind of efficient, environmental protection equipment, mainly for the production of asphalt emulsion.It is quickly, evenly mixed with asphalt and water by optimized high-shear stirring technology, forms stable emulsified asphalt.In the field such as road construction, maintenance, energy -conserving high -shear mixing emulsifying machine plays an important role, helps to reduce energy consumption, improves the production efficiency and quality of asphalt emulsion.
[0003] The current market's shearing emulsifying machine has some problems in the use process.Usually, asphalt raw materials are stored in iron containers, and heating device is equipped at the bottom of the container to heat asphalt.However, in practical application, due to the exposure of the container around the air, it leads to rapid cooling, and the heat preservation performance is poor.Only rely on bottom heating not only leads to the increase of energy consumption, and it is difficult to ensure the processing quality, so it is urgent to improve. UTILITY MODEL CONTENT
[0004] In view of the above problem, the utility model aims at providing an energy -conserving high -shear mixing emulsifying machine to solve the problems in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: an energy -conserving high -shear mixing emulsifying machine, including the support plate for installing and fixing mixing emulsification component, the lower end surface of support plate is fixedly connected with multiple groups of moving wheels, the support plate is also provided with heat preservation component, the heat preservation component includes the heat preservation shell that places on support plate, the inside of heat preservation shell is provided with temperature rising component, the inside of heat preservation shell is provided with temperature sensor, and the inside of heat preservation shell places has processing bucket;
[0006] The mixing emulsification component includes the lifting support fixedly connected on the support plate, the top of lifting support is fixedly connected with the installation shell, the installation shell is fixedly connected with the driving motor, the output end of driving motor is fixedly connected with the transmission rod, the other end of transmission rod is provided with the shearing head, and the installation shell is fixedly connected with the control panel.
[0007] Wherein, the temperature rising component includes the heating coil fixedly connected in the heat preservation shell, and the heating coil is provided as barrel.
[0008] Wherein, the inside of heat preservation shell is fixedly connected with pressure control block, and the pressure control block is arranged in the inside of heating coil.
[0009] The upper end surface of each group of the support blocks is higher than the heating coil pipe, and the upper end surface of each group of the support blocks is in contact with the bottom surface of the processing barrel.
[0010] The protective sleeve is fixedly connected to the heat preservation shell, and the sealing ring is fixedly connected to the heat preservation shell.
[0011] The two handles are fixedly connected to the processing barrel and arranged above the heat preservation shell.
[0012] Compared with the prior art, the heat preservation assembly is arranged, the heat preservation shell, the temperature sensor and the temperature rising assembly are cooperatively used, the processing barrel can be continuously heated and preserved during production, the heat preservation shell can also coat and protect the processing barrel, the contact area of the processing barrel with ambient air is reduced, the heat preservation effect is good, the processing barrel can maintain a suitable production temperature, and the production efficiency and quality are improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a schematic diagram of a three-dimensional structure of the utility model;
[0014] Figure 2 is a schematic diagram of a three-dimensional structure of the lifting support of the utility model;
[0015] Figure 3 is a schematic diagram of a three-dimensional structure of the heat preservation shell of the utility model;
[0016] Figure 4 is a schematic diagram of a three-dimensional structure of the heating coil pipe of the utility model.
[0017] In the drawing: 1, support plate; 2, moving wheel; 3, lifting support; 4, mounting shell; 5, control panel; 6, driving motor; 7, transmission rod; 8, shearing head; 9, processing barrel; 10, handle; 11, heat preservation shell; 12, protective sleeve; 13, sealing ring; 14, heating coil pipe; 15, pressure control block; 16, support block; 17, temperature sensor. DETAILED DESCRIPTION
[0018] The utility model will be further described in detail below in combination with the drawings and specific embodiments. In order to clearly and completely describe the technical scheme, the following embodiments are selected for description; based on the content described in the present application, other embodiments obtained without creative labor are within the scope of protection of the utility model.
[0019] In the following embodiments, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", "top / bottom" and the like orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of clearly describing the embodiments, and do not indicate or imply that the device or element referred to must have a particular orientation, so it cannot be understood as a limitation on the present application.
[0020] Please refer to Figures 1-4 The utility model provides a technical scheme: an energy -saving high -shear mixing emulsifier, including support plate 1, can support the remaining parts of the device and play the role of installation, the lower end surface of support plate 1 is fixedly connected with multiple groups of moving wheel 2, and the device is moved conveniently, and support plate 1 is provided with mixing emulsification subassembly and heat preservation subassembly respectively, mixing emulsification subassembly can be used to carry out stirring shearing treatment to asphalt, heat preservation subassembly can play the heat preservation effect to the asphalt in production process, to reduce energy consumption and play energy -saving effect, heat preservation subassembly includes the heat preservation casing 11 placed on support plate 1, and the heat preservation casing 11 is made of heat preservation material, and its overall structure is firm and durable, the inside of heat preservation casing 11 is provided with temperature sensor 17, and the temperature sensor 17 is arranged to monitor the temperature condition of heating in real time during the production process, to facilitate the staff to adjust flexibly, guarantee production quality, and the inside of heat preservation casing 11 is placed with processing bucket 9, can put asphalt raw materials into the inside processing bucket 9 and handle, and processing bucket 9 is easy heat conducting material, can quickly transfer heat, to improve the speed of heating asphalt, can save energy more, and help to improve production efficiency.
[0021] Among them, the temperature -raising assembly includes the heating coil 14 fixedly connected in the heat preservation casing 11, and the heating coil 14 is arranged as a barrel, and the heating coil 14 can generate heat after being connected to the power supply, and the heating coil 14 is arranged as a barrel, so that it is more closely attached to the processing bucket 9 used, to improve the heating speed of the processing bucket 9 and improve the heat utilization rate, and the use effect is better.
[0022] Among them, the heat preservation casing 11 is fixedly connected with the pressure control block 15 in the inside, and the pressure control block 15 is arranged in the inside of the heating coil 14, and the pressure control block 15 can control the heating coil 14, when the processing bucket 9 is placed in the equipment, can contact the pressure control block 15, so as to exert pressure on the pressure control block 15, and the heating coil 14 can be started by using the pressure control block 15, when the processing bucket 9 is taken out, and the pressure control block 15 is separated, and the heating coil 14 can be automatically closed, and the heating coil 14 is controlled by using the method, and the operation is convenient, and the safety is better.
[0023] The inner part of the heat preservation shell 11 is fixedly connected with a plurality of groups of supporting blocks 16, the upper end surface of each group of supporting blocks 16 is higher than the heating coil 14, the upper end surface of each group of supporting blocks 16 is in contact with the bottom surface of the processing barrel 9, the supporting blocks 16 can support the processing barrel 9 in the heat preservation shell 11, and since the supporting blocks 16 are higher than the heating coil 14, the processing barrel 9 cannot contact the heating coil 14, so that the safety of the heating coil 14 is effectively ensured, and the service life of the heating coil 14 is improved.
[0024] The heat preservation shell 11 is fixedly connected with a protective sleeve 12 and a sealing ring 13, the protective sleeve 12 can protect the heat preservation shell 11, and the sealing ring 13 can further improve the heat preservation effect.
[0025] The processing barrel 9 is fixedly connected with two handles 10, and the two handles 10 are arranged above the heat preservation shell 11, so that the processing barrel 9 can be conveniently taken by the workers.
[0026] The mixing and emulsifying assembly comprises a lifting support 3 fixedly connected to the supporting plate 1, an installation shell 4 fixedly connected to the top end of the lifting support 3, a driving motor 6 fixedly connected to the installation shell 4, a transmission rod 7 fixedly connected to the output end of the driving motor 6, a shearing head 8 arranged at the other end of the transmission rod 7, and a control panel 5 fixedly connected to the installation shell 4, and the mixing and emulsifying assembly is an existing device, the lifting support 3 can be lifted, the driving motor 6 provides power, and the transmission rod 7 and the shearing head 8 are used in cooperation, so that the asphalt raw material in the processing barrel 9 can be processed.
[0027] Working principle: when in use, the device can be placed stably at a position after use and connected to the power supply, during use, the asphalt material used can be loaded into the processing barrel 9, the heating coil 14 in the heating assembly can generate heat to heat the processing barrel 9 and the asphalt raw material in the processing barrel 9 to reach a suitable processing temperature, then the lifting support 3 can drive the shearing head 8 to enter the inside of the processing barrel 9, the driving motor 6 provides power, and the transmission rod 7 and the shearing head 8 are used in cooperation, so that the raw material can be processed.
[0028] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any slight modification, equivalent replacement and improvement made according to the technical essence of the present application to the above embodiment shall be included in the protection scope of the technical scheme of the present application.
Claims
1. An energy-saving high shear mixing emulsifier, characterized by: Including the support plate (1) for installing the mixed emulsion assembly, the lower end surface of the support plate (1) is fixedly connected with a plurality of groups of moving wheels (2), the support plate (1) is also provided with a heat preservation assembly, the heat preservation assembly comprises a heat preservation shell (11) placed on the support plate (1), the inside of the heat preservation shell (11) is provided with a temperature rising assembly, the inside of the heat preservation shell (11) is provided with a temperature sensor (17), and the inside of the heat preservation shell (11) is placed with a processing barrel (9); The mixed emulsion assembly comprises a lifting support (3) fixedly connected on the support plate (1), the top end of the lifting support (3) is fixedly connected with a mounting shell (4), the mounting shell (4) is fixedly connected with a driving motor (6), the output end of the driving motor (6) is fixedly connected with a transmission rod (7), the other end of the transmission rod (7) is provided with a shearing head (8), and the mounting shell (4) is fixedly connected with a control panel (5).
2. The energy-saving high shear mixing and emulsifying machine according to claim 1, characterized in that: The temperature rising assembly comprises a heating coil (14) fixedly connected in the heat preservation shell (11), and the heating coil (14) is arranged in a barrel shape.
3. The energy-saving high shear mixing and emulsifying machine according to claim 2, characterized in that: The inside of the heat preservation shell (11) is fixedly connected with a pressure control block (15), and the pressure control block (15) is arranged in the inside of the heating coil (14).
4. The energy-saving high-shear mixing emulsifier according to claim 2, characterized in that: The inside of the heat preservation shell (11) is fixedly connected with a plurality of groups of support blocks (16), the upper end surface of each group of support blocks (16) is higher than the heating coil (14), and the upper end surface of each group of support blocks (16) is in contact with the bottom surface of the processing barrel (9).
5. The energy-saving high shear mixing and emulsifying machine according to claim 1, characterized in that: The heat preservation shell (11) is fixedly connected with a protective sleeve (12), and the heat preservation shell (11) is fixedly connected with a sealing ring (13).
6. The energy-saving high-shear mixing emulsifier according to claim 1, characterized in that: The processing barrel (9) is fixedly connected with two handles (10), and the two handles (10) are arranged above the heat preservation shell (11).