Automatic spraying equipment for UV coating on surface of daylighting tile

By designing an automatic UV coating spraying device for the surface of translucent tiles, a spraying-curing cycle is achieved through the cooperation of a motor, rocker arm, gear and rack, which solves the problems of low efficiency and uneven coating in the existing technology and realizes efficient and uniform UV coating spraying.

CN223875359UActive Publication Date: 2026-02-06KEMLET (JIANGSU) NEW MATERIAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520318736.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2026-02-06
Estimated Expiration
2035-02-26

AI Technical Summary

Technical Problem

Existing UV coating spraying processes are inefficient on translucent roof tiles. A single thick coat is prone to flow and dripping, and the curing time is long, which affects the spraying efficiency.

Method used

Design an automatic UV coating spraying device for the surface of skylight tiles. The device uses a combination of motor, rocker arm, gear and rack to achieve alternating spraying and curing cycles of skylight tiles. At the same time, the device avoids shaking by using an electric push rod and clamping the block, and uses a UV curing device to accelerate the curing of the coating.

Benefits of technology

It improves the efficiency of UV coating spraying for skylight tiles, ensures coating uniformity, reduces curing time, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223875359U_ABST
    Figure CN223875359U_ABST
Patent Text Reader

Abstract

The utility model discloses a lighting tile surface UV coating automatic spraying device which comprises a shell, a motor is installed at one end of the shell, the output end of the motor is connected with a rocker, and two first groove bodies are formed in the shell. The motor is started, the motor drives the cylinder to rotate through the rocker, the cylinder rotates in the second groove body, the connecting piece drives one set of racks to move, the racks move and are meshed with the gear, the gear rotates and is meshed with the other set of racks and drives the other set of racks to move, and the racks drive the daylighting tile subjected to primary spraying to move to one side of the UV curing device. Meanwhile, the daylighting tiles located on one side of the UV curing device move towards a spraying area, through the design of double stations, gears and racks, the two sets of daylighting tiles alternately move in a reciprocating mode, the circulation of spraying, curing and spraying is conducted, then when a UV coating of one set of daylighting tiles is cured, the other set of daylighting tiles are sprayed, and efficiency is improved to a certain degree.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to related technical field of spraying equipment especially, relates to a kind of automatic spraying equipment of UV coating on the surface of daylighting tile. BACKGROUND

[0002] UV coating is mainly composed of photo initiator, resin, monomer, additive and other components. Under the irradiation of ultraviolet light, photo initiator absorbs light energy to produce free radicals or cations, and initiates the polymerization reaction of resin and monomer, so that the coating is rapidly cured in a short time to form a layer of hard, wear-resistant and corrosion-resistant protective film.

[0003] The existing UV coating spraying process mainly adopts layered thin coating and single thick coating. Single thick coating is prone to flow, dripping or uneven surface texture due to the gravity of the coating. However, by the way of layered thin coating, after the daylighting tile is sprayed for the first time, UV curing is needed by outputting ultraviolet light from UV lamp or by standing still. After the UV coating is cured, secondary spraying can be carried out. Waiting for the UV coating to cure needs a certain time, which affects the efficiency to some extent. SUMMARY

[0004] The utility model aims at solving the shortcomings in the prior art and provides an automatic spraying equipment of UV coating on the surface of daylighting tile.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] An automatic spraying equipment of UV coating on the surface of daylighting tile, comprising a housing, a motor is installed at one end of the housing, a rocker is connected to the output end of the motor, two groups of groove bodies are provided on the housing, two groups of the column bodies are movably penetrated through the two groups of groove bodies, one end of the two groups of column bodies is connected with a rack, the rack is slidably connected with the groove body, a gear is rotatably connected to one end of the housing, the gear is engaged with the two groups of racks, one end of one group of the racks is connected with a connecting piece, the connecting piece is provided with a groove body, one end of the rocker is connected with a cylinder, the cylinder is slidably connected with the groove body, one end of two groups of the column bodies is connected with a plate body, two groups of the plate bodies are rotatably connected with threaded rods, two groups of the threaded rods are threadedly connected with two groups of plate bodies, a plurality of box bodies are connected to one end and the other end of the housing, a pump body is installed at one end of each of the plurality of box bodies, the pump body is in communication with the box body at one end, a pipe body is connected to one end of each of the plurality of pump bodies, an electromagnetic valve is connected to one end of each of the plurality of pipe bodies, a pipe group is connected between every two groups of the electromagnetic valves, a spray head is connected to one end of each of the plurality of pipe groups, the plurality of spray heads are penetrated through the housing, the plurality of pipe groups are connected with the housing, and a UV curing device is installed at one end and the other end of the housing.

[0007] Preferably, two groups of groove three are arranged on the shell, and two groups of the groove three are slidably connected with blocks, two groups of the blocks are connected with a plurality of electric push rods at one end, and each two groups of the electric push rods are connected with a plate three.

[0008] Preferably, two groups of the plate one are connected with rod bodies, and the two groups of rod bodies are slidably connected with corresponding plate two respectively.

[0009] Preferably, one end of each of a plurality of the plate two is connected with a rubber pad.

[0010] Preferably, one end of each of a plurality of the box is connected with a water inlet.

[0011] Preferably, one end of each of a plurality of the box is connected with a water outlet.

[0012] Preferably, one end of each of two groups of the plate three is adhered with an antiskid pad.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. Through the cooperation between the motor, the rocker and the threaded rod, the motor is started, the motor drives the cylinder to rotate through the rocker, the cylinder rotates, the cylinder rotates in the groove two, a group of racks is driven to move through the connecting piece, the rack moves and is engaged with the gear, the gear rotates and is engaged with another group of racks and drives it to move, the rack drives the light collecting tile which has completed the primary spraying to move to one side of the UV curing device, and the light collecting tile located on one side of the UV curing device moves towards the spraying area, through the design of the double stations and the gear and the rack, two groups of light collecting tiles reciprocatingly and alternately move, the cycle of spraying-curing-spraying is carried out, and thus when one group of light collecting tiles is cured, another group of light collecting tiles sprays, and the efficiency is improved to a certain extent.

[0015] 2. Through the cooperation between the block, the groove three and the electric push rod, after the light collecting tile is clamped through the plate two, the electric push rod is started, the plate three is driven to move, and one end of the light collecting tile is supported, and to a certain extent, the problem that uneven spraying is caused by shaking of the light collecting tile during spraying is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model provides a kind of light collecting tile surface UV coating automatic spraying equipment structure schematic view;

[0017] Figure 2 For Figure 1 The structure schematic view of motor, connecting piece and cylinder in it;

[0018] Figure 3 For Figure 1 The structure schematic view of block, groove three and electric push rod in it;

[0019] Figure 4 As Figure 1 The middle shell, the slot body one and the rack are shown in the sectional view structure diagram.

[0020] Figure 5 As Figure 4 The middle plate body one, the plate body two and the rod body are shown in the structure diagram.

[0021] In the figure: 1, the shell; 2, the motor; 3, the rocker; 4, the slot body one; 5, the column body; 6, the rack; 7, the gear; 8, the connecting piece; 9, the slot body two; 10, the cylinder; 11, the plate body one; 12, the threaded rod; 13, the plate body two; 14, the rubber pad; 15, the rod body; 16, the slot body three; 17, the block body; 18, the electric push rod; 19, the plate body three; 20, the box body; 21, the pump body; 22, the pipe body; 23, the electromagnetic valve; 24, the pipe group; 25, the spray head; 26, the water inlet; 27, the water outlet; 28, the anti-skid pad; 29, the UV curing device. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.

[0023] Embodiment 1, refer to Figures 1 to 5The utility model provides a kind of automatic spraying equipment of daylighting tile surface UV coating, including shell 1, shell 1 one end is equipped with motor 2, the model of motor 2 can be selected according to actual situation, the output of motor 2 is connected with rocker 3, motor 2 drives rocker 3 to rotate, shell 1 is equipped with two groups of grooves one 4, two groups of grooves one 4 are movably penetrated with column 5, two groups of column 5 one end is connected with rack 6, rack 6 drives column 5 to move, rack 6 is slidably connected with groove one 4, groove one 4 guides rack 6, shell 1 one end is rotatably connected with gear 7, one group of rack 6 moves and is engaged with gear 7, gear 7 rotates and is engaged with another group of rack 6 and drives it to move, gear 7 is engaged with two groups of rack 6, one group of rack 6 one end is connected with connecting piece 8, connecting piece 8 drives rack 6 to move, connecting piece 8 is equipped with groove two 9, rocker 3 one end is connected with cylinder 10, rocker 3 drives cylinder 10 to rotate, cylinder 10 is slidably connected with groove two 9, cylinder 10 moves in groove two 9, drives connecting piece 8 to move, two groups of column 5 one end are connected with plate one 11, column 5 drives plate one 11 to move, two groups of plate one 11 are rotatably connected with threaded rod 12, rotate threaded rod 12 drives plate two 13 to move, until daylighting tile is clamped, two groups of threaded rod 12 are threadedly connected with two groups of plate two 13, shell 1 one end and the other end are connected with multiple groups of box 20, different colors UV coating can be stored in box 20, to spray different colors UV coating in different areas of daylighting tile, while injecting clean water into box 20, UV coating remaining in pump body 21, solenoid valve 23, pipe group 24 and spray head 25 can be cleaned by pipe body 22, to a certain extent, avoid the situation of color mixing, multiple groups of box 20 one end are equipped with pump body 21, the model of pump body 21 can be selected according to actual situation, pump body 21 one end is communicated with box 20, pump body 21 extracts UV coating in box 20, and is sprayed on the surface of daylighting tile through pipe body 22, solenoid valve 23, pipe group 24 and spray head 25, multiple groups of pump body 21 one end are connected with pipe body 22, multiple groups of pipe body 22 one end are connected with solenoid valve 23, every two groups of solenoid valve 23 are connected with pipe group 24, the color of UV coating entering corresponding pipe group 24 is controlled by every two groups of corresponding solenoid valve 23, the corresponding solenoid valve 23 is started to need which color UV coating, to spray different colors UV coating in different areas of daylighting tile according to actual demand, the applicability is wider, multiple groups of pipe group 24 one end are connected with spray head 25, spray head 25 can select fan-shaped atomizing spray head, realize larger area spraying, multiple groups of spray head 25 are penetrated shell 1, multiple groups of pipe group 24 are connected with shell 1, shell 1 one end and the other end are equipped with UV curing device 29, UV curing device 29 emits ultraviolet rays through specific light source, after the light initiator in UV coating absorbs ultraviolet energy, active free radical or cation is produced, initiates monomer and oligomer crosslinking polymerization in coating, makes liquid coating rapidly convert into solid, accelerates curing speed, the design of gear 7 and two groups of rack 6 makes two groups of rack 6 can be moved alternately reciprocatingly,Further, a group of light collecting tiles is sprayed, another group of light collecting tiles is waiting for UV paint curing in the UV curing device 29, and the spraying-curing-spraying cycle is realized, which improves the efficiency to a certain extent.

[0024] In this embodiment, two sets of groove three 16 are provided on the shell 1, the groove three 16 guides the block 17, and the two sets of groove three 16 are slidably connected with the block 17. Each two sets of electric push rods 18 are connected with the plate three 19. The electric push rod 18 is started to drive the plate three 19 to move until the plate three 19 is attached to one side of the light collecting tile to form support for the light collecting tile. To a certain extent, the light collecting tile is prevented from shaking during spraying, and to a certain extent, the problem of uneven spraying of the shaking light collecting tile is avoided. The two sets of plate one 11 are connected with the rod 15, and the two sets of rod 15 are slidably connected with the corresponding plate two 13. The rod 15 guides the plate two 13. The plurality of plate two 13 is connected with the rubber pad 14 at one end to increase the friction with the light collecting tile and improve the clamping stability of the light collecting tile to a certain extent. The plurality of box body 20 is connected with the water inlet 26 at one end. Different colors of UV paint can be injected into the box body 20 through the water inlet 26. The plurality of box body 20 is connected with the water outlet 27 at one end. The remaining UV paint in the box body 20 can be discharged through the water outlet 27. The two sets of plate three 19 are connected with the anti-skid pad 28 at one end to improve the placing stability of the light collecting tile to a certain extent.

[0025] The working principle of this embodiment is as follows: in use, the threaded rod 12 is rotated to drive the plate two 13 to move and clamp one end of the light collecting tile. The electric push rod 18 is started to drive the plate three 19 to move until the plate three 19 is attached to one end of the light collecting tile. To a certain extent, the problem of shaking of the light collecting tile during spraying is avoided, and to a certain extent, the problem of uneven spraying is avoided. The pump body 21 is started to extract the UV paint previously stored in the box body 20. Different colors of UV paint can be injected into the box body 20. Different colors of UV paint can be sprayed on different areas of the light collecting tile according to actual needs. The applicability is wide. The pipe body 22, the electromagnetic valve 23, the pipe group 24 and the spray head 25 are evenly sprayed on the surface of the light collecting tile. The motor 2 is started to drive the rocker 3 to rotate. The rocker 3 rotates to drive the cylinder 10 to move in the groove two 9, drives a set of rack 6 to move, the rack 6 moves and is engaged with the gear 7, the gear 7 rotates and is engaged with another set of rack 6, drives the rack 6 to move, realizes the alternate reciprocating movement of the two sets of rack 6, because the two sets of rack 6 are connected with the plate one 11, so the two sets of rack 6 can drive the corresponding light collecting tile to move alternately, and then one group of light collecting tiles is sprayed, another group of light collecting tiles is cured on one side of the UV curing device 29. The motor 2 is continuously rotated to realize the spraying-curing-spraying cycle, which improves the efficiency to a certain extent.

[0026] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A lighting tile surface UV coating automatic spraying equipment comprising a shell (1), characterized in that, The casing (1) is provided with a motor (2) at one end, the output end of the motor (2) is connected with a rocker (3), the casing (1) is provided with two groups of groove one (4), two groups of the groove one (4) are movably penetrated by a column (5), two groups of column (5) are connected with a rack (6) at one end, the rack (6) is slidably connected with the groove one (4), the casing (1) is rotatably connected with a gear (7) at one end, the gear (7) is engaged with two groups of rack (6), one end of a group of rack (6) is connected with a connecting piece (8), the connecting piece (8) is provided with a groove two (9), one end of the rocker (3) is connected with a cylinder (10), the cylinder (10) is slidably connected with the groove two (9), two groups of the column (5) are connected with a plate one (11) at one end, two groups of plate one (11) are rotatably connected with a threaded rod (12), two groups of plate two (13) are threadedly connected with two groups of the threaded rod (12), a plurality of box bodies (20) are connected with the casing (1) at one end and the other end, a plurality of pump bodies (21) are mounted on one end of the plurality of box bodies (20), the pump body (21) is connected with the box body (20) at one end, a plurality of pipe bodies (22) are connected with the plurality of pump bodies (21) at one end, a plurality of electromagnetic valves (23) are connected with the plurality of pipe bodies (22) at one end, a pipe group (24) is connected between every two groups of electromagnetic valves (23), a plurality of spray heads (25) are connected with the plurality of pipe groups (24) at one end, a plurality of spray heads (25) penetrate the casing (1), a plurality of pipe groups (24) are connected with the casing (1), and UV curing devices (29) are mounted on the casing (1) at one end and the other end.

2. The automatic UV coating spraying equipment for the daylighting tile surface according to claim 1, characterized in that, The casing (1) is provided with two groups of groove three (16), two groups of the groove three (16) are slidably connected with a block (17), and a plurality of electric push rods (18) are connected with two groups of the block (17) at one end.

3. The automatic UV coating spraying device for a daylighting tile surface according to claim 1, characterized in that, Two groups of plate one (11) are connected with a rod (15), and two groups of rod (15) are slidably connected with the corresponding plate two (13) respectively.

4. The automatic UV coating spraying device for a daylighting tile surface according to claim 1, characterized in that, A plurality of plate two (13) are connected with rubber pads (14) at one end.

5. The automatic UV coating spraying device for a daylighting tile surface according to claim 1, characterized in that, A plurality of box bodies (20) are connected with water inlets (26) at one end.

6. The automatic UV coating spraying device for a daylighting tile surface according to claim 1, characterized in that, A plurality of box bodies (20) are connected with water outlets (27) at one end.

7. The automatic UV coating spraying device for a daylighting tile surface according to claim 2, characterized in that, Two groups of plate three (19) are connected with anti-skid pads (28) at one end.