Intelligent inspection mechanism for bottle seals

Abstract

The utility model relates to the technical field of coffee production lines, and discloses an intelligent bottle seal inspection mechanism which comprises an inspection conveying base and a controller, a set of rotating rollers are installed in the inspection conveying base, a matched conveying belt is arranged outside the rotating rollers, and baffles are installed on the two sides of the inner wall of the inspection conveying base; a plurality of guide rollers are rotatably arranged in the baffle at equal intervals, a set of supports are fixedly arranged at the two ends of the inspection conveying base at equal intervals, and an infrared temperature camera is installed on the support on one side. According to the coffee bottle, the infrared temperature camera is arranged, so that the temperature condition of an aluminum foil seal at a coffee bottle opening can be accurately detected in real time, and products with non-uniform temperature or too low temperature can be found in time. Once unqualified products are detected, the controller starts to work, the air pump, the movable rod, the connecting rod, the removing push plate and other components are linked, the air pump pulls the movable rod to rotate, the removing push plate is ingeniously pushed to reset quickly through the connecting rod, and defective coffee bottles are removed from the conveying belt timely and accurately.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of coffee production lines, in particular to a bottle seal intelligent inspection mechanism. BACKGROUND

[0002] Under the current situation of the continuous booming of the coffee consumption market, the packaging quality of coffee products, especially the sealing quality of coffee bottles, plays a crucial role in ensuring the freshness, flavor preservation and drinking experience of coffee. At present, during the packaging process of coffee, aluminum foil sealing packaging is needed, which may cause the sealing to be not tight enough, and at this time, the defective coffee needs to be removed in time. At present, when the bottles filled with coffee and completed with sealing are transported to the inspection process, manual handling or basic conveying devices are mostly used. Manual handling not only consumes a lot of manpower, but also is extremely low in efficiency, and it is difficult to meet the rapid operation demand of large-scale coffee production line. And the coffee bottles are affected by various factors during the filling, sealing and previous circulation links, and the placement posture is often disordered. The traditional coffee bottle sealing inspection process lacks effective regularizing equipment at the front end, resulting in disordered arrangement of the bottles entering the inspection area. This not only interferes with the accurate detection of the detection instrument, such as causing temperature sensor, visual detection probe misreading, poor contact and other problems, but also reduces the output per unit time, and it is difficult to provide a reliable sample basis for the subsequent sealing quality detection, which is easy to cause detection result deviation and affect the accurate judgment of product quality.

[0003] The above information disclosed in the background of the application is only used to increase the understanding of the background of the application, and therefore, it can include prior art known to those skilled in the art. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the problem that when the bottles filled with coffee and completed with sealing are transported to the inspection process, manual handling or basic conveying devices are mostly used. Manual handling not only consumes a lot of manpower, but also is extremely low in efficiency; and the traditional coffee bottle sealing inspection process lacks effective regularizing equipment at the front end, resulting in disordered arrangement of the bottles entering the inspection area. This not only interferes with the accurate detection of the detection instrument, but also reduces the output per unit time, the present application provides a bottle seal intelligent inspection mechanism.

[0005] The bottle seal intelligent inspection mechanism provided by the present application adopts the following technical scheme:

[0006] The bottle seal intelligent inspection mechanism comprises an inspection conveying base and a controller, a group of rotating rollers are arranged in the inspection conveying base, a conveying belt is arranged outside the rotating rollers, baffles are arranged on the inner walls of the inspection conveying base, a plurality of guide rollers are arranged in the baffles at equal intervals, a group of supports are fixed on the two ends of the inspection conveying base at equal intervals, an infrared temperature camera is arranged on one side of the supports, a guide plate is fixed on one side of the inner wall of the inspection conveying base, and a rejection mechanism is arranged outside the guide plate.

[0007] Preferably, a servo motor is arranged on one side of the inspection conveying base, and the output end of the servo motor is connected with one of the rotating rollers.

[0008] Preferably, slide rods are fixed in the supports at equal intervals, movable blocks are arranged on the slide rods at equal intervals in a sliding mode, and limit plates are arranged on the bottoms of the movable blocks in an integrated structure.

[0009] Preferably, a mounting piece is connected to one side of the outer wall of the inspection conveying base near the guide plate through screws, and one end of the movable rod is rotatably connected with the mounting piece.

[0010] Preferably, a slide is arranged in the movable rod, a gas pump is fixedly arranged on the inspection conveying base, and a connecting head that is matched with the slide is connected to the output end of the gas pump.

[0011] Preferably, a connecting rod is connected to the top end of the slide, and one end of the connecting rod is fixed to the outer wall of the rejection push plate.

[0012] In summary, the application has the following beneficial technical effects:

[0013] The application brings high-tech guarantee for the quality detection of coffee bottle seals through the use of the infrared temperature camera. It can detect the temperature of the aluminum foil seal at the coffee bottle mouth in real time and accurately, and timely find products with uneven or too low temperature. Once the unqualified products are detected, the controller starts to work, and the gas pump, movable rod, connecting rod and rejection push plate and other components work efficiently. The gas pump accurately drives the movable rod to rotate, and the connecting rod cleverly pushes the rejection push plate to reset quickly, timely and accurately rejects the problem coffee bottles from the conveying belt, and orderly discharges them outward through the guide plate. The whole rejection process is rapid and accurate, avoids the mixing of unqualified products into qualified products, ensures the quality of the products, improves the quality control level of the production process, and reduces the high-cost risks such as rework and recall. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a front view of the bottle seal intelligent inspection mechanism.

[0015] Fig. 2is a structural schematic diagram of the bottle seal intelligent inspection mechanism of the application embodiment.

[0016] Fig. 3 is a structural schematic diagram of the rejection mechanism of the application embodiment.

[0017] Mark explanation: 1, inspection conveying base; 2, rotating roller; 3, conveying belt; 4, servo motor; 5, controller; 6, mounting; 7, movable rod; 8, baffle; 9, guide roller; 10, guide plate; 11, rejection push plate; 12, bracket; 13, sliding rod; 14, movable block; 15, limit plate; 16, slide; 17, air pump; 18, connector; 19, connecting rod; 20, infrared temperature camera. DETAILED DESCRIPTION

[0018] The following will be combined with the Figs. 1-3 The application is further described in detail.

[0019] The application embodiment discloses a bottle seal intelligent inspection mechanism. Referring to Figs. 1-2 , including an inspection conveying base 1 and a controller 5, a group of rotating rollers 2 are installed inside the inspection conveying base 1, a servo motor 4 is installed on one side of the outer wall of the inspection conveying base 1, and the output end of the servo motor 4 is in transmission with one of the rotating rollers 2. The rotating rollers 2 are externally provided with a conveying belt 3 that is matched. The servo motor 4 drives the rotating rollers 2 to rotate and drives the conveying belt 3 to run, thereby providing stable and accurate conveying power for the coffee bottles. The inner walls of the inspection conveying base 1 are both provided with baffles 8, and a plurality of guide rollers 9 are symmetrically arranged inside the baffles 8. The baffles 8 on both sides effectively play a limiting role in the movement of the coffee bottles, avoiding the deviation of the coffee bottles from the predetermined track due to shaking and collision in the conveying process. At the same time, in cooperation with the guide rollers 9, the coffee bottles that are not placed in order are automatically arranged in order by skillfully utilizing the friction force, without the need for manual adjustment, thereby saving labor cost and improving the neatness of product arrangement.

[0020] In the application, a group of brackets 12 are fixed at equal intervals on both ends of the inspection conveying base 1, the sliding rods 13 are fixed symmetrically inside the brackets 12, the movable blocks 14 are symmetrically and slidably installed outside the sliding rods 13, and the limit plates 15 are integrally welded to the bottom of the movable blocks 14. The movable blocks 14 outside the sliding rods 13 are adjusted by sliding, and the bottle mouths are limited by the limit plates 15, thereby realizing the flexible adaptation to coffee bottles of different diameters.

[0021] As Fig. 3As shown, one side of the support 12 is provided with an infrared temperature camera 20, and the use of the infrared temperature camera 20 brings high-tech guarantee for the quality detection of the coffee bottle sealing. It can detect the temperature of the aluminum foil sealing at the coffee bottle opening in real time and accurately, and timely find the products with uneven or too low temperature. The inner wall of the inspection conveying base 1 is fixed with a guide plate 10, and the guide plate 10 is provided with a rejection mechanism. The rejection mechanism includes a movable rod 7 and a rejection push plate 11. The outer wall of the side of the inspection conveying base 1 close to the guide plate 10 is connected with a mounting piece 6 through a screw, and one end of the movable rod 7 is rotatably connected with the mounting piece 6. Therefore, the movable rod 7 can move in the mounting piece 6.

[0022] In the present application, a slide 16 is formed in the inside of the movable rod 7, and a gas pump 17 is fixedly installed on the inspection conveying base 1. The output end of the gas pump 17 is connected with a connecting head 18 matched with the slide 16. The top end of the slide 16 is connected with a connecting rod 19, and one end of the connecting rod 19 is fixedly connected with the outer wall of the rejection push plate 11. The controller 5 is electrically connected with the gas pump 17 and the infrared temperature camera 20. Once the unqualified product is detected, the controller 5 starts to work, and the gas pump 17, the movable rod 7, the connecting rod 19 and the rejection push plate 11 and other components work efficiently in linkage. The gas pump 17 accurately pulls the movable rod 7 to rotate, and through the connecting rod 19, the rejection push plate 11 is cleverly pushed to reset quickly, so that the problem coffee bottle is timely and accurately rejected from the conveying belt 3, and is orderly discharged outward through the guide plate 10.

[0023] The implementation principle of the bottle sealing intelligent inspection mechanism in the embodiment of the present application is as follows:

[0024] In use, the servo motor 4 drives the rotating roller 2 to rotate, and then drives the conveying belt 3 to convey the coffee bottles. In the moving process of the coffee bottles, the baffles 8 on both sides limit the coffee bottles, and are in rotating contact with the outer wall of the guide roller 9 along with the movement of the coffee bottles, so that the coffee bottles placed disorderly can be neatly stacked. The movable block 14 outside the slide rod 13 can be slidably adjusted to a corresponding distance according to the diameter of the coffee bottle opening in advance, and at this time, the movable block 14 can be limited by the limiting plate 15 to limit the both sides of the bottle opening, so that the coffee bottles can always be kept on the same horizontal line during the conveying process.

[0025] When the coffee bottles are conveyed to the end of the inspection conveying base 1 on one side, and the infrared temperature camera 20 works to detect the products with uneven or too low temperature of the aluminum foil sealing at the coffee bottle opening, the controller 5 works to electrically connect the gas pump 17. The output end of the gas pump 17 works to pull the movable rod 7 to rotate in the mounting piece 6 and gradually approach the outer wall of the inspection conveying base 1. The connecting rod 19 immediately pushes the rejection push plate 11 to reset close to the upper side of the conveying belt 3, and rejects the coffee bottles at this position. The coffee bottles are pushed to be discharged outward through the guide plate 10, and the rejection is completed.

[0026] Finally should be explained a few points are: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;

[0027] Second: the utility model discloses the embodiment in the drawing, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflicting, the same embodiment and different embodiments of the utility model can be combined with each other;

[0028] Finally: the above only for the preferred embodiment of the utility model has, and does not for limiting the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.

[0029] The above are the preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application, should be covered within the scope of protection of the present application.

Claims

1. A bottle closure inspection apparatus comprising an inspection conveyor base (1) and a controller (5) characterised in that: The inside of the inspection conveying base (1) is internally provided with a set of rotating rollers (2), the rotating rollers (2) are externally provided with a conveying belt (3) matched therewith, both sides of the inner wall of the inspection conveying base (1) are provided with baffles (8), a plurality of guide rollers (9) are equidistantly arranged in the inside of the baffle (8), a set of supports (12) are equidistantly fixed on the two ends of the inspection conveying base (1), an infrared temperature camera (20) is arranged on one side of the support (12), a guide plate (10) is fixed on one side of the inner wall of the inspection conveying base (1), an ejection mechanism is arranged on the outer wall of the guide plate (10), and the ejection mechanism comprises a movable rod (7) and an ejection push plate (11).

2. The bottle seal smart verification mechanism of claim 1, wherein: A servo motor (4) is arranged on one side of the outer wall of the inspection conveying base (1), and the output end of the servo motor (4) is in transmission with one of the rotating rollers (2).

3. The bottle seal smart verification mechanism of claim 1, wherein: The inside of the support (12) is symmetrically fixed with a sliding rod (13), the sliding rod (13) is symmetrically and slidably provided with a movable block (14), and the bottom of the movable block (14) is integrally welded with a limiting plate (15).

4. The bottle seal smart verification mechanism of claim 1, wherein: The outer wall of one side of the inspection conveying base (1) close to the guide plate (10) is connected with a mounting piece (6) through screws, and one end of the movable rod (7) is rotatably connected with the mounting piece (6).

5. The bottle seal smart verification mechanism of claim 4, wherein: The inside of the movable rod (7) is provided with a sliding channel (16), the inspection conveying base (1) is fixedly provided with an air pump (17), and the output end of the air pump (17) is connected with a connecting head (18) matched with the sliding channel (16).

6. The bottle seal smart verification mechanism of claim 5, wherein: The top end of the sliding channel (16) is connected with a connecting rod (19), and one end of the connecting rod (19) is fixedly connected with the outer wall of the ejection push plate (11). The top end of the sliding channel (16) is connected with a connecting rod (19), and one end of the connecting rod (19) is fixedly connected with the outer wall of the ejection push plate (11).

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