Track program control aluminum extrusion equipment
The heating, shaping, and punching mechanisms of the trajectory-controlled aluminum extrusion equipment enable dynamic adjustment of the shape of the aluminum material during movement, solving the problem of traditional equipment requiring machine shutdown for mold replacement and improving the aluminum forming efficiency.
Patent Information
- Application Number
- CN202423322912.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional aluminum extrusion molding equipment requires machine shutdown to replace molds when changing the preset shape of aluminum extrusion molding, which prolongs the processing time of disassembly and assembly and affects production efficiency.
The aluminum extrusion equipment adopts a trajectory-controlled process, including a heating mechanism, a forming mechanism, and a punching mechanism. The heating mechanism heats the aluminum material, the forming mechanism moves vertically to deform it, the punching mechanism cuts it to a preset length, and the output end of the forming mechanism adjusts the extrusion pressure along a preset stroke and time node, so that the shape of the aluminum material can be adjusted during the movement without the need for mold disassembly and assembly.
It improves the efficiency of aluminum forming, allowing aluminum to be extruded into different shapes at any time during the movement process, avoiding the mold disassembly and assembly process and improving production efficiency.
Smart Images
Figure CN223875814U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to aluminium material processing and forming equipment technical field especially relates to a trajectory program control aluminium extrusion equipment. BACKGROUND
[0002] Aluminium extrusion forming (or aluminium extrusion forming) is to exert strong pressure to aluminium billet in mould cavity (or extrusion cylinder), force aluminium billet to produce directional plastic deformation, extrude from the die hole of extrusion mould, thereby obtain the plastic processing method of the part or semi-finished product with required section shape, size and certain mechanical property.
[0003] Traditional aluminium extrusion forming equipment mostly directly drives mould to act on aluminium material through hydraulic or pneumatic mode at normal temperature, and the extrusion forming end of pneumatic or hydraulic mode is fixed die structure, therefore, when the preset shape of aluminium extrusion forming needs to be replaced, corresponding die needs to be replaced after shutdown, and the dismounting process seriously prolongs aluminium forming processing time, which influences production efficiency. UTILITARY MODEL CONTENT
[0004] The utility model discloses a kind of trajectory program control aluminium extrusion equipment, to solve the technical problem that aluminium material extrusion forming production process in prior art, when the preset shape of aluminium extrusion forming needs to be replaced, corresponding die needs to be replaced after shutdown, and the dismounting process seriously prolongs aluminium forming processing time, which influences production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model embodiment provides a kind of trajectory program control aluminium extrusion equipment, including base, heating mechanism, shaping mechanism and blanking mechanism, the heating mechanism is arranged on the base and is used to heat the aluminium material to be shaped;The shaping mechanism is arranged on the base and is located at the output end of the heating mechanism, and the output end of the shaping mechanism can move linearly along the vertical direction to drive the aluminium material after heating to deform along the preset direction;The blanking mechanism is arranged on the base and is located at the output end of the shaping mechanism side, and the blanking mechanism is used to cut the aluminium material after shaping to the preset length;Wherein, the cutting direction of the output end of the blanking mechanism and the moving direction of the output end of the shaping mechanism are staggered design.
[0006] Optionally, the heating mechanism includes temperature raising assembly and heat transfer assembly, the temperature raising assembly is arranged on the base, and the heat transfer assembly is arranged at the output end of the temperature raising assembly, and the heat transfer assembly is located at the moving path side of the aluminium material to be shaped, the heat transfer assembly is heat-conducting wire, and the heat transfer assembly is designed in U-shaped structure.
[0007] Optionally, the heating assembly is a heater, two ends of the heat transfer assembly are connected with output ends of the heating assembly, a main body part of the heat transfer assembly extends to one side of the aluminum material moving path, the main body part of the heat transfer assembly is designed in a U-shaped structure and is located above or below the aluminum material moving path, or the main body part of the heat transfer assembly is designed in a C-shaped structure or a V-shaped structure and covers the aluminum material moving path.
[0008] Optionally, the shaping mechanism includes a first shaping assembly and a second shaping assembly, output ends of the first shaping assembly and the second shaping assembly are symmetrically arranged above and below the aluminum material moving path, the first shaping assembly and the second shaping assembly are arranged on the machine base, and the output ends of the first shaping assembly and the second shaping assembly can relatively move or move in the same direction.
[0009] Optionally, the first shaping assembly includes a first mounting seat, a first driving source and a first shaping block, the first mounting seat is arranged on the machine base, the first driving source is arranged on the first mounting seat, and the first shaping block is arranged at an output end of the first driving source, the first shaping block is driven by the first driving source to move downward from above the aluminum material and abuts and pushes the aluminum material.
[0010] Optionally, the second shaping assembly includes a second mounting seat, a second driving source and a second shaping block, the second mounting seat is arranged on the machine base and below the first mounting seat, the second driving source is arranged on the second mounting seat, and the second shaping block is arranged at an output end of the second driving source, the second shaping block is driven by the second driving source to move upward from below the aluminum material and abuts and pushes the aluminum material.
[0011] Optionally, the first shaping block is arranged in a circular ring structure, the first shaping block is rotationally connected to the output end of the first driving source, and an annular groove recessed toward the inner ring is arranged on the outer sidewall of the first shaping block; the second shaping block is arranged in a circular ring structure, the second shaping block is rotationally connected to the output end of the second driving source, and an annular protrusion protruding away from the inner ring is arranged on the outer sidewall of the second shaping block, and the annular protrusion is matched with the annular groove.
[0012] Optionally, the first shaping assembly further includes a gantry, the gantry is arranged on the machine base, a cross beam of the gantry spans above the aluminum material moving path, and the first mounting seat is arranged on the cross beam of the gantry
[0013] Optionally, the punching mechanism comprises a third mounting base, a third driving source and a cutting tool, the third mounting base is arranged on the base and located at the output side of the shaping mechanism, the third driving source is arranged on the third mounting base, and the cutting tool is arranged at the output end of the third driving source and can be driven by the third driving source to move towards the output end of the shaping mechanism and cut the shaped aluminum material into a preset length.
[0014] Optionally, a guide base is arranged on the base and located at the output end of the shaping mechanism, and a guide groove for guiding the aluminum material to move in a preset direction is arranged on the guide base, and the output end of the guide groove is located at the output side of the shaping mechanism.
[0015] The one or more technical solutions of the trajectory program-controlled aluminum extrusion device provided in the embodiments of the present application at least have one of the following technical effects: the aluminum material to be shaped is driven by an external driving source to sequentially pass through the heating mechanism and the shaping mechanism, the easily-deformed aluminum material in a high-temperature state is extruded and formed into a preset shape by the shaping mechanism, and then cut into a preset length by the punching mechanism; when the shape of the aluminum material needs to be adjusted, the output end of the shaping mechanism is adjusted and designed along a preset stroke and time node, so that the aluminum material is subjected to extrusion force in a corresponding direction at a preset time point, and then obtains an adjusted preset deformation state; compared with the fixed aluminum extrusion forming mode in the prior art, the aluminum extrusion device provided in the embodiments of the present application can adjust the movement path of the extrusion forming end of the aluminum material during the movement of the aluminum material, so that the aluminum material can be extrusion formed into different shapes at any time without the need for complicated procedures such as mold disassembly, and the aluminum material forming efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0017] Figure 1 The structure diagram of the trajectory program-controlled aluminum extrusion device provided in the embodiments of the present application.
[0018] Figure 2 The structure diagram of the trajectory program-controlled aluminum extrusion device provided in the embodiments of the present application. Figure 1 The enlarged view of A in the structure diagram of the trajectory program-controlled aluminum extrusion device provided in the embodiments of the present application.
[0019] Figure 3 The structure diagram of the first shaping assembly provided in the embodiments of the present application.
[0020] Figure 4 The structure diagram of the punching mechanism provided in the embodiments of the present application.
[0021] Figure 5 A structure schematic view of the second shaping assembly provided by the embodiment of the utility model.
[0022] In the drawings, various reference signs refer to:
[0023] 100 - machine base 200 - heating mechanism 300 - shaping mechanism
[0024] 400 - blanking mechanism 210 - temperature raising assembly 220 - heat transfer assembly
[0025] 310 - first shaping assembly 320 - second shaping assembly 311 - first mounting seat
[0026] 312 - first driving source 313 - first shaping block 321 - second mounting seat
[0027] 322 - second driving source 323 - second shaping block 314 - annular groove
[0028] 324 - annular convex edge 315 - gantry 410 - third mounting seat
[0029] 420 - third driving source 430 - cutting tool 110 - guide seat. DETAILED DESCRIPTION
[0030] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The following describes the embodiments by referring to the drawings. Figures 1-5 The described embodiments are exemplary and are intended to explain the embodiments of the utility model, and cannot be understood as a limitation of the utility model.
[0031] In the description of the embodiments of the utility model, it is understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the utility model.
[0032] In addition, the terms "first", "second", "third", "fourth", "fifth", "sixth", "seventh" and "eighth" are only used for descriptive purpose and cannot be understood as indicating or implying relative importance or implying the number of the technical features indicated. Therefore, the features defined with "first", "second", "third", "fourth", "fifth", "sixth", "seventh" and "eighth" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "a plurality of" is two or more than two, unless otherwise explicitly specified and limited.
[0033] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0034] In one embodiment of the present application, as shown in Figures 1-5 A trajectory program-controlled aluminum extrusion device is provided, which comprises a base 100, a heating mechanism 200, a shaping mechanism 300 and a punching mechanism 400. The heating mechanism 200 is arranged on the base 100 and is used for heating aluminum material to be shaped. The shaping mechanism 300 is arranged on the base 100 and is located at the output end of the heating mechanism 200. The output end of the shaping mechanism 300 can move linearly in the vertical direction to drive the heated aluminum material to deform in a preset direction. The punching mechanism 400 is arranged on the base 100 and is located at one side of the output end of the shaping mechanism 300. The punching mechanism 400 is used for cutting the aluminum material after shaping to a preset length. The cutting direction of the output end of the punching mechanism 400 is designed to be staggered with the moving direction of the output end of the shaping mechanism 300.
[0035] The aluminum material to be shaped is driven by an external driving source to pass through the heating mechanism 200 and the shaping mechanism 300 in sequence. The easily deformable aluminum material in a high-temperature state is extruded to a preset shape by the shaping mechanism 300 and is cut to a preset length by the punching mechanism 400. When it is necessary to adjust the shape of the aluminum material, the output end of the shaping mechanism 300 is designed to be adjusted along a preset stroke and time node, so that the aluminum material receives extrusion force in a corresponding direction at a preset time point, thereby obtaining an adjusted preset deformation state. Compared with the fixed aluminum extrusion forming mode in the prior art, the aluminum extrusion device provided in the embodiments of the present application can adjust the moving path of the extrusion forming end of the aluminum material during the movement of the aluminum material, so that the aluminum material can receive extrusion forming of different shapes at any time without the need for complicated procedures such as mold disassembly, thereby effectively improving the aluminum forming efficiency.
[0036] As shown in Figures 1-5As shown in another embodiment of the utility model, the heating mechanism 200 includes temperature raising assembly 210 and heat transfer assembly 220, temperature raising assembly 210 is set on the base 100, heat transfer assembly 220 is set on the output end of temperature raising assembly 210, heat transfer assembly 220 is located the moving path side of the aluminum material to be shaped, heat transfer assembly 220 is heat conduction wire, and heat transfer assembly is U-shaped structure design. In this embodiment, the heat conduction wire is copper wire.
[0037] As Figures 1-5 shown in another embodiment of the utility model, temperature raising assembly 210 is heater, and the both ends of heat transfer assembly 220 are connected with the output end of temperature raising assembly 210, the main part of heat transfer assembly 220 extends to the side of aluminum material moving path, and the main part of heat transfer assembly 220 is U-shaped structure design and is located above or below the aluminum material moving path, or the main part of heat transfer assembly 220 is C-shaped or V-shaped structure design and covers the aluminum material path. The covered structure is conducive to improving the uniform heating degree of aluminum material.
[0038] As Figures 1-5 shown in another embodiment of the utility model, the shaping mechanism 300 includes first shaping assembly 310 and second shaping assembly 320, and the output ends of first shaping assembly 310 and second shaping assembly 320 are symmetrically arranged above and below the aluminum material moving path, first shaping assembly 310 and second shaping assembly 320 are both arranged on the base 100, and the output ends of first shaping assembly 310 and second shaping assembly 320 can be relatively moved or moved in the same direction. Specifically, the output ends of first shaping assembly 310 and second shaping assembly 320 are first combined, the aluminum material is preliminarily clamped and limited, then when the aluminum material continuously moves, the output ends of first shaping assembly 310 and second shaping assembly 320 are synchronously moved, so that the output direction of the aluminum material is adjusted.
[0039] As Figures 1-5 shown in another embodiment of the utility model, first shaping assembly 310 includes first mounting seat 311, first driving source 312 and first shaping block 313, first mounting seat 311 is arranged on the base 100, first driving source 312 is arranged on first mounting seat 311, and first shaping block 313 is arranged on the output end of first driving source 312. First shaping block 313 is driven by first driving source 312 to move downward from the upper side of the aluminum material and abut and push the aluminum material.
[0040] As Figures 1-5As shown in the utility model, in another embodiment of the utility model, the second shaping assembly 320 includes a second mounting seat 321, a second driving source 322 and a second shaping block 323, the second mounting seat 321 is arranged on the base 100 and is located below the first mounting seat 311, the second driving source 322 is arranged on the second mounting seat 321, the second shaping block 323 is arranged at the output end of the second driving source 322, and the second shaping block 323 is driven by the second driving source 322 to move upwards from the lower side of the aluminum material and abut and push the aluminum material.
[0041] As Figures 1-5 As shown in the utility model, in another embodiment of the utility model, the first shaping block 313 is arranged in a circular ring structure, the first shaping block 313 is rotatably connected to the output end of the first driving source 312, and an annular groove 314 recessed towards the inner ring of the first shaping block 313 is arranged on the outer side wall of the first shaping block 313; the second shaping block 323 is arranged in a circular ring structure, the second shaping block 323 is rotatably connected to the output end of the second driving source 322, an annular protrusion 324 protruding away from the inner ring of the second shaping block 323 is arranged on the outer side wall of the second shaping block 323, and the annular protrusion 324 is matched with the annular groove 314. In this embodiment, the annular protrusion 324 and the inner wall of the annular groove 314 are designed in a circular arc structure, and in other embodiments, the annular protrusion 324 and the annular groove 314 are adjusted adaptively according to the aluminum material forming requirements.
[0042] As Figures 1-5 As shown in the utility model, in another embodiment of the utility model, the first shaping assembly 310 further includes a gantry 315, the gantry 315 is arranged on the base 100, the crossbeam of the gantry 315 spans above the moving path of the aluminum material, and the first mounting seat 311 is arranged on the crossbeam of the gantry 315. The adoption of the gantry 315 structure is conducive to improving the installation convenience of the first shaping assembly 310.
[0043] As Figures 1-5 As shown in the utility model, in another embodiment of the utility model, the punching mechanism 400 includes a third mounting seat 410, a third driving source 420 and a cutting tool 430, the third mounting seat 410 is arranged on the base 100 and located on one side of the output end of the shaping mechanism 300, the third driving source 420 is arranged on the third mounting seat 410, the cutting tool 430 is arranged at the output end of the third driving source 420, and the cutting tool 430 can be driven by the third driving source 420 to move towards the output end of the shaping mechanism 300 and cut the shaped aluminum material to a preset length. In this embodiment, the third driving source 420 is a pneumatic cylinder.
[0044] AsFigures 1-5 As shown in another embodiment of the utility model, the base 100 is provided with a guide seat 110, the guide seat 110 is arranged at the output end of the shaping mechanism 300, the guide seat 110 is provided with a guide groove for guiding the aluminum material to move along the preset direction, and the output end of the guide groove is located at the output end side of the shaping mechanism 300. In this embodiment, the shape of the guide groove is matched with the shape of the annular convex edge 324 and the annular groove 314.
[0045] The above only is the preferred embodiment of the utility model, and does not use to limit the utility model, and any modification, equivalent replacement and improvement etc. that are made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A trajectory programmed aluminum extrusion apparatus, characterized by, The application relates to a machine for shaping aluminum material, which comprises a base, a heating mechanism arranged on the base and used for heating aluminum material to be shaped, a shaping mechanism arranged on the base and located at the output end of the heating mechanism, the output end of the shaping mechanism being capable of moving linearly in the vertical direction to drive the heated aluminum material to deform in a preset direction, and a punching mechanism arranged on the base and located at the output end of the shaping mechanism, the punching mechanism being used for cutting the shaped aluminum material to a preset length. The heating mechanism comprises a temperature-rising assembly arranged on the base and a heat transfer assembly arranged at the output end of the temperature-rising assembly, the heat transfer assembly being located at one side of the moving path of the aluminum material to be shaped, the heat transfer assembly being a heat-conducting wire, and the heat transfer assembly being designed in a U-shaped structure. The temperature-rising assembly is a heater, the two ends of the heat transfer assembly are connected with the output end of the temperature-rising assembly, the main body part of the heat transfer assembly extends to one side of the moving path of the aluminum material, the main body part of the heat transfer assembly is designed in a U-shaped structure and is located above or below the moving path of the aluminum material, or the main body part of the heat transfer assembly is designed in a C-shaped structure or a V-shaped structure and covers the moving path of the aluminum material. The shaping mechanism comprises a first shaping assembly and a second shaping assembly, the output ends of the first shaping assembly and the second shaping assembly are symmetrically arranged above and below the moving path of the aluminum material, the first shaping assembly and the second shaping assembly are arranged on the base, and the output ends of the first shaping assembly and the second shaping assembly are capable of moving oppositely or moving in the same direction. The first shaping assembly comprises a first mounting seat arranged on the base, a first driving source arranged on the first mounting seat, and a first shaping block arranged at the output end of the first driving source, the first shaping block is driven by the first driving source to move downward from above the aluminum material and abuts and pushes the aluminum material. The second shaping assembly comprises a second mounting seat arranged below the first mounting seat on the base, a second driving source arranged on the second mounting seat, and a second shaping block arranged at the output end of the second driving source, the second shaping block is driven by the second driving source to move upward from below the aluminum material and abuts and pushes the aluminum material.
2. A trajectory programmed aluminium extrusion apparatus according to claim 1, characterised in that: The first shaping block is arranged in a circular ring structure, the first shaping block is rotationally connected to the output end of the first driving source, an annular groove is arranged on the outer side wall of the first shaping block and recessed towards the inner ring of the first shaping block, the second shaping block is arranged in a circular ring structure, the second shaping block is rotationally connected to the output end of the second driving source, an annular protrusion is arranged on the outer side wall of the second shaping block and protrudes away from the inner ring of the second shaping block, and the annular protrusion and the annular groove are matched and fitted in shape.
3. A trajectory programmed aluminium extrusion apparatus according to claim 2, characterised in that: 4. The trajectory programmed aluminum extrusion apparatus of claim 1 wherein: 5. A trajectory programmed aluminium extrusion apparatus according to claim 4, characterised in that: 6. A trajectory programmed aluminium extrusion apparatus according to claim 5, characterised in that: 7. A trajectory programmed aluminium extrusion apparatus according to claim 6, characterised in that: 8. The trajectory programmed aluminum extrusion apparatus of claim 5 wherein: The first shaping assembly further comprises a gantry, which is arranged on the base, and a crossbeam of the gantry is arranged above the moving path of the aluminum material, and the first mounting seat is arranged on the crossbeam of the gantry.
9. The trajectory programmed aluminum extrusion apparatus of claim 1 wherein: The punching mechanism comprises a third mounting seat, a third driving source and a cutting tool, the third mounting seat is arranged on the base and located at the output side of the shaping mechanism, the third driving source is arranged on the third mounting seat, the cutting tool is arranged at the output end of the third driving source, and the cutting tool is driven by the third driving source to move to the output end of the shaping mechanism and cut the shaped aluminum material to a preset length.
10. The trajectory programmed aluminum extrusion apparatus of claim 1 wherein: The base is provided with a guide seat, which is arranged at the output end of the shaping mechanism, and the guide seat is provided with a guide groove for guiding the aluminum material to move in a preset direction, and the output end of the guide groove is located at the output side of the shaping mechanism.