Continuous steel wire in-situ consolidation automatic winding machine

Abstract

The utility model discloses a continuous steel wire in-situ consolidation automatic winding machine which comprises a machine base, a lead screw feeding motor, a right stand column, a right storage disc motor, a power distribution ring, a winding motor, a right storage disc, a steel wire constant-force tensioning piece, a winding mechanism, a steering piece, a left belt storage disc, an inner-layer base pipe, a left storage disc motor and a left stand column. A left stand column and a right stand column are installed on the machine base, a left belt storage disc and a right material storage disc are installed on the left stand column and the right stand column respectively, the winding mechanism is installed between the two stand columns, the whole winding mechanism is supported through a hollow shaft, and an inner-layer base pipe penetrates through the interior of the hollow shaft. The right storage disc is driven by a right storage disc motor to rotate, the left belt storage disc is driven by a left belt storage disc motor to rotate, and the steel wires are wound on the storage discs to be supplemented for the winding machine. The device is reasonable in structural design, convenient and fast to use and operate, high in practicability, capable of being adjusted at will according to the diameter of the pipe, and suitable for being used and popularized.

Description

TECHNICAL FIELD

[0001] The utility model relates to an automatic winding machine, in particular to a continuous steel wire in-situ consolidation automatic winding machine. BACKGROUND

[0002] Plastic pipe is generally made of synthetic resin, that is, polyester, with stabilizers, lubricants, plasticizers and other additives, by extrusion processing in the pipe making machine. It is mainly used for water supply system pipe, drainage, exhaust and sewage sanitary pipe, underground drainage pipe system, rainwater pipe and threading pipe for wire installation.

[0003] At present, single plastic pipe can not meet our needs, we usually synthesize plastic pipe with other materials to form new pipe material. However, some devices used at present cannot be adjusted according to the diameter of the pipe material when processing the pipe material, have single function and the actual effect after processing is not ideal. Therefore, the technical personnel in the field provides a continuous steel wire automatic winding machine device to solve the problems in the background technology. SUMMARY

[0004] To solve the technical problems that medium and large diameter pipes cannot meet high tensile strength and high compression resistance, a continuous steel wire in-situ consolidation automatic winding machine is provided.

[0005] The utility model provides the following technical scheme:

[0006] A continuous steel wire in-situ consolidation automatic winding machine, comprising a machine base, a screw rod feeding motor, a right stand, a right storage disc motor, a power distribution ring, a winding motor, a right storage disc, a steel wire constant force tensioning piece, a winding mechanism, a steering piece, a left storage disc and an inner layer base pipe, a left storage disc motor and a left stand;

[0007] The screw rod feeding motor is installed on the machine base, the screw rod feeding motor is connected with a ball screw through a speed reducer, a nut screwing with the ball screw is installed on the stand, and the screw rod feeding motor drives the winding mechanism to move linearly as a whole through the ball screw,

[0008] The left stand and the right stand are installed on the machine base, the left storage disc and the right storage disc are respectively installed on the left stand and the right stand, the winding mechanism is installed between the two stands, the winding mechanism is supported by a hollow shaft as a whole, and the inner layer base pipe passes through the hollow shaft;

[0009] The right storage disc is driven to rotate by the right storage disc motor, the left storage disc is driven to rotate by the left storage disc motor, and the steel wire is wound on the storage disc to supplement the steel wire for the winding machine.

[0010] Further, the main structure of the winding machine adopts a gantry type, and the two stands support the storage disc and the winding mechanism.

[0011] Further, the right column is provided with a right storage disc motor, a right storage disc, a power distribution ring and a winding motor, the right storage disc is installed on the right column through a rolling bearing, the right storage disc is connected to the right storage disc motor, the right storage disc motor can drive the right storage disc to rotate, the steel wire is wound on the storage disc to supplement the steel wire for the winding machine, the power distribution ring is installed on the right side of the right column, the power distribution ring leads the power line into the winding mechanism, and the winding motor for driving the whole winding mechanism is installed on the right column.

[0012] Further, the left column is also provided with a left storage disc and a left storage disc motor, when the right storage disc is used up, the left storage disc as a backup is started to supplement the right storage disc, and when the left storage disc is used up, the right storage disc for supplementing the left storage disc is started.

[0013] Further, the winding mechanism comprises a steel wire turning part and a steel wire constant force tensioning part, the steel wire follows the rotation of the winding mechanism and is wound on the inner layer base pipe.

[0014] Compared with the prior art, the continuous steel wire in-situ consolidation automatic winding machine has the advantages that:

[0015] The continuous steel wire in-situ consolidation automatic winding machine comprises a base, a right column, a left column, a right storage disc, a left storage disc, a winding mechanism and a right column motor, the right column is installed on the base, the left column is installed on the base and is opposite to the right column, the right storage disc is installed on the right column, the left storage disc is installed on the left column, the right column motor is installed on the right column, the right column motor drives the right column to rotate, the right column is provided with a right storage disc motor, a right storage disc, a power distribution ring and a winding motor, the right storage disc is installed on the right column through a rolling bearing, the right storage disc is connected to the right storage disc motor, the right storage disc motor can drive the right storage disc to rotate, the steel wire is wound on the storage disc to supplement the steel wire for the winding machine, the power distribution ring is installed on the right side of the right column, the power distribution ring leads the power line into the winding mechanism, and the winding motor for driving the whole winding mechanism is installed on the right column. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a pipe structure diagram of the utility model.

[0017] Figure 2 It is a structure schematic view of the winding mechanism of the utility model.

[0018] In the figure: 1, machine base; 2, screw feed motor; 3, nut; 4, right stand; 5, right storage disc motor; 6, power distribution ring; 7, winding motor; 8, right storage disc; 9, steel wire constant force tensioning piece; 10, winding mechanism; 11, steering piece; 12, left storage disc; 13, inner layer base pipe support wheel; 14, left storage disc motor; 15, left stand; 16, ball screw; 17, inner layer base pipe. Embodiment

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0020] Figure 1 And Figure 2 As shown in the figure, the utility model discloses a continuous steel wire in-situ consolidation automatic winding machine, including machine base 1, screw feed motor 2, nut 3, right stand 4, right storage disc motor 5, power distribution ring 6, winding motor 7, right storage disc 8, steel wire constant force tensioning piece 9, winding mechanism 10, steering piece 11, left storage disc 12 and inner layer base pipe 17, left storage disc motor 14 and left stand 15.

[0021] The left stand 15 and the right stand 4 are installed on the machine base 1, the left storage disc 12 and the right storage disc 8 are installed on the left stand 15 and the right stand 4 respectively, the winding mechanism 10 is installed between the two stands, the winding mechanism 10 is supported by a hollow shaft as a whole, the inner layer base pipe 17 passes through the inside of the hollow shaft, and the left side of the inner layer base pipe 17 is supported by the inner layer base pipe support wheel 13.

[0022] The right storage disc 8 is driven to rotate by the right storage disc motor 5, and the left storage disc 12 is driven to rotate by the left storage disc motor 14, so as to wind the steel wire on the storage disc to supplement the steel wire for the winding machine.

[0023] The power distribution ring 6 is installed on the right side of the right stand 4, the power distribution ring 6 leads the power line into the winding mechanism 10, and the winding motor 7 for driving the whole winding mechanism 10 is installed on the right stand 4.

[0024] The winding mechanism 10 is the core mechanism of the winding machine, and the winding mechanism 10 includes the steel wire steering piece 11 and the steel wire constant force tensioning piece 9. The steel wire rotates along with the winding mechanism 10 and is wound on the inner layer base pipe 17.

[0025] The base 1 is placed under the factory foundation, and the depth of the adjustment embedded in the foundation can make the center line of the inner layer base pipe in the winding machine consistent with the center height of the production line. The column (left column 15, right column 4) is installed on the base 1 and uses a linear guide to support and guide.

[0026] The base 1 is provided with a screw feed motor 2, which is connected to a ball screw 16 through a speed reducer. The nut 3 screwed with the ball screw 16 is installed on the column, and the screw feed motor 2 can drive the winding mechanism to move linearly through the ball screw 16.

[0027] The main structure of the winding machine adopts a gantry type, and two columns support the material storage disc and the winding mechanism 10. The right column 4 is provided with a right material storage disc motor 5, a right material storage disc 8, a power distribution ring 6, a winding motor 7 and other components.

[0028] The right material storage disc 8 is installed on the right column 4 through a rolling bearing, and the right material storage disc 8 is connected to the right material storage disc motor 5 through gear transmission and electromagnetic clutch. The right material storage disc motor 5 can drive the right material storage disc 8 to rotate, and the steel wire is wound on the material storage disc to supplement the steel wire for the winding machine. The electromagnetic clutch is in a disconnected state during the normal operation of the winding machine, cutting off the power transmission between the material storage disc and the material storage disc motor, and reducing the friction resistance when the steel wire is released from the material storage disc. The winding motor 7 for driving the entire winding mechanism 10 is installed on the right column, and the winding mechanism 10 is the core mechanism of the winding machine, mainly including a steel wire turning part 11 and a steel wire constant force tensioning part 9. The steel wire follows the rotation of the winding mechanism and is wound on the inner layer base pipe to complete the winding process. The power distribution ring 6 leads the power line into the winding mechanism 7 and is installed at the rightmost side of the column. When the winding machine is working, the entire winding mechanism is in a rotating state, and the power transmission line must solve the motion relationship between the two when it is connected to the winding mechanism, and the power distribution ring can well solve this problem.

[0029] Similar to the right column, the left column 15 is also provided with a left material storage disc 12, a left material storage disc motor 14 and other components, and only lacks a power distribution ring, a winding motor and a set of gears for driving the winding mechanism. The winding mechanism is installed between the two columns and is supported by rolling bearings at both ends. The winding mechanism 10 is supported by a hollow shaft, and the inner layer base pipe passes through the inside of the hollow shaft. The hollow shaft is divided into three sections and connected by bolts, and the two end shaft necks are installed on the two side columns, and the middle shaft is the core part of the winding mechanism, on which a winding mechanism support plate is installed, and the support plate is provided with a steel wire turning part 11 and a steel wire constant force tensioning part 9. The steel wire constant force tensioning part 9 is composed of a tension roller, a tension sensor and a magnetic powder controller, and is controlled by a servo motor and a PLC. The controller is designed for an automatic winding machine and has the functions of constant tension and deviation correction. The steel wire turning part 11 can adjust the winding angle of the steel wire, and the angle and deviation correction are controlled by an angle encoder.

[0030] The steel wire is super strong steel wire, can be single steel wire or steel wire rope, steel wire bundle and is impregnated by resin coating, and the single steel wire wire diameter is 0.2-1.7mm.

[0031] The driving right storage disc 8 is driven by the right storage disc motor 5 with a diameter greater than 2000mm, and the production composite pipe diameter is not greater than 3600mm.

[0032] The working principle of the utility model is:

[0033] The utility model relates to a kind of continuous steel wire in situ consolidation automatic winding machine, and the overall structure layout of winding machine is to design the overall structure of winding machine, on the basis of comprehensive analysis to complete each function, design corresponding mechanism while analyzing the positional relationship and connection mode between each mechanism.

[0034] First, two storage discs are provided on the winding machine to store raw material steel wire, one storage disc releases fiber belt while another storage disc is replenished to prepare for material change, and two storage discs are alternately used to save time for changing belt.

[0035] Second, a winding mechanism is provided in the winding machine to complete the winding function of winding steel wire to inner layer base pipe, and the winding mechanism includes steel wire steering piece and steel wire constant force tensioning piece.The steel wire steering piece is used to complete the release, steering and driving of steel wire from storage disc, and control the release speed of steel wire to meet the winding requirement;the constant force tensioning piece is used to tension steel wire in winding process, to ensure that the tensioning force of steel wire is constant in winding process, and to buffer the release speed fluctuation of steel wire through automatic tensioning process.Finally, servo drive is configured to the winding machine, to drive winding machine frame to move along with inner layer base pipe during material change, to realize continuous winding function before and after belt changing.

[0036] The utility model has the advantages of:

[0037] 1. The utility model has reasonable structure, convenient and fast operation, high practicability, and can be adjusted according to the diameter of pipe (within the working size range), suitable for popularization and use.

[0038] 2. The winding angle can be adjusted, the angle and deviation correction are controlled by angle encoder, and the steel wire tension control is realized by servo motor, rotary encoder and deviation correction mechanism, the controller has constant tension, deviation correction and other functions.

[0039] 3. The inner layer base pipe supporting wheel can solve the concentricity of pipe with different outer diameters, and the center of pipe is always kept on the same horizontal line during pipe production, so as to further improve the roundness of pipe.

[0040] 4. The main power supply control cabinet supplies power to the device through point brush ring, all signals of the device are communicated through external device and displayed on display screen, and cloud platform is set on the display screen, so as to facilitate operation and production control.

[0041] 5. The storage tray is replenished online in real time, saving material replacement time and manpower.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A continuous wire in-situ consolidation automated winder, characterized by: It includes base (1), screw feed motor (2), right column (4), right storage tray motor (5), power distribution ring (6), winding motor (7), right storage tray (8), steel wire constant force tensioning piece (9), winding mechanism (10), steering piece (11), left storage tray (12) and inner layer base pipe (17), left storage tray motor (14) and left column (15); The base (1) is provided with a screw feed motor (2), the screw feed motor (2) is connected with a ball screw (16) through a speed reducer, a nut (3) screwed with the ball screw (16) is installed on the column, and the screw feed motor (2) drives the winding mechanism (10) to move linearly as a whole through the ball screw (16). The base (1) is provided with a left column (15) and a right column (4), the left column (15) and the right column (4) are respectively provided with a left storage tray (12) and a right storage tray (8), the winding mechanism (10) is installed between the two columns, and the winding mechanism (10) is supported as a whole by a hollow shaft, and the inner layer base pipe (17) passes through the hollow shaft. The right storage tray (8) is driven to rotate by the right storage tray motor (5), the left storage tray (12) is driven to rotate by the left storage tray motor (14), and the steel wire is wound on the storage tray to supply the winding machine with steel wire.

2. A continuous steel wire in-situ consolidation automatic winding machine according to claim 1, characterized in that: The main structure of the winding machine adopts a gantry type, and the two columns support the storage tray and the winding mechanism (10).

3. A continuous steel wire in-situ consolidation automatic winding machine according to claim 1, characterized in that: The right column (4) is provided with a right storage tray motor (5), a right storage tray (8), a power distribution ring (6) and a winding motor (7), the right storage tray (8) is installed on the right column (4) through a rolling bearing, the right storage tray (8) is connected to the right storage tray motor (5), the right storage tray motor (5) can drive the right storage tray (8) to rotate, the steel wire is wound on the storage tray to supply the winding machine with steel wire, the power distribution ring (6) is installed on the right side of the right column (4), the power distribution ring (6) introduces power lines into the winding mechanism (10), and the winding motor (7) for driving the whole winding mechanism (10) is installed on the right column (4).

4. A continuous steel wire in-situ consolidation automatic winding machine according to claim 1, characterized in that: The left column (15) is also provided with a left storage tray (12) and a left storage tray motor (14), when the right storage tray (8) is used up, the left storage tray (12) is used as a backup, and the right storage tray (8) is replenished at the same time, and when the left storage tray (12) is used up, the right storage tray (8) is used to replenish the material, and the left storage tray (12) is replenished at the same time.

5. A continuous steel wire in-situ consolidation automatic winding machine according to claim 1, characterized in that: The winding mechanism (10) includes a steel wire steering piece (11) and a steel wire constant force tensioning piece (9), the steel wire rotates with the winding mechanism (10) and is wound on the inner layer base pipe (17).

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