PVC pipe cutting device
By combining worm gear transmission with spring clamping mechanism and chip blocking structure, the problems of unstable clamping and chip splashing in PVC pipe cutting device are solved, achieving high-precision cutting and safe operation.
Patent Information
- Application Number
- CN202520193512.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-07
AI Technical Summary
Existing PVC pipe cutting devices suffer from problems such as unstable clamping and flying debris during the cutting process, which affect cutting accuracy and operator safety.
The clamping structure, which combines worm gear drive with spring clamping mechanism, along with arc-shaped clamping blocks and rounded corner design, ensures stable clamping of the pipe; at the same time, a chip-blocking structure is set to prevent chip splashing, and chips are collected through a collection groove and collection box.
It improves the stability and precision of pipe cutting, prevents pipe deviation and damage during the cutting process, protects the safety of operators, facilitates cleaning, and keeps the environment clean.
Smart Images
Figure CN223877095U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipe cutting technical field especially relates to a PVC pipe cutting device. BACKGROUND
[0002] As a kind of plastic pipe material widely used in construction, municipal, agricultural irrigation, electric power communication and other fields, the quality and dimensional accuracy of PVC pipe are crucial for subsequent installation and use, therefore, in the production and processing process of PVC pipe, cutting link is particularly important, PVC pipe cutting device as the important tool for realizing this key link, its main role is to accurately cut long strip PVC pipe according to predetermined length and specification, to meet the needs of different application scenarios, through efficient cutting operation, PVC pipe cutting device can ensure that the end surface of pipe is flat and dimensionally accurate, thereby improving the convenience and reliability of subsequent installation and use;
[0003] The existing PVC pipe cutting device is usually placed between the upper and lower clamping blocks by manual, the upper clamping block is controlled to descend, the PVC pipe is fixed by the extrusion of the two clamping blocks, and then the pipe is cut by cutter, but the existing PVC pipe cutting device still has some deficiencies, first, single-point clamping is unstable, single-point clamping mode is prone to cause pipe to shake or deviate during cutting, thereby affecting cutting accuracy and pipe quality, secondly, during cutting, rotating blade or saw blade will generate a large amount of debris, which will often splash to working area or operator, not only pollute the working environment, but also may pose a threat to the safety of operator.
[0004] Therefore, it is necessary to provide a new PVC pipe cutting device to solve the above technical problems. INVENTION CONTENTS
[0005] To solve the above technical problems, the utility model provides a PVC pipe cutting device.
[0006] The PVC pipe cutting device provided by the utility model comprises a supporting table, a cutter seat, a clamping structure and a chip stopping structure, the top of one end of the supporting table is fixedly connected with a horizontal electric push rod, the top of the supporting table is fixedly connected with a supporting frame, the top of the supporting frame is fixedly connected with a vertical electric push rod, the supporting frame is slidably connected with the cutter seat in the middle, the cutter seat is rotatably connected with a cutter for cutting pipe inside, the side of the cutter seat is fixedly connected with a first motor for driving the cutter to rotate, the output end of the first motor is fixedly connected with the shaft center of the cutter, the top of the supporting table is provided with the clamping structure for clamping pipe, and the bottom of the cutter seat is provided with the chip stopping structure for stopping chips from splashing.
[0007] Preferably, the clamping structure comprises: a second motor, a first worm, a second worm, a first worm wheel, a housing, a second worm wheel, a ring body, a sliding rod, a sliding groove, a spring and a clamp block, the inside of the support table is fixedly connected with the second motor, the output end of the second motor is fixedly connected with the first worm, the inside of the support table is symmetrically rotationally connected with the second worm, one end of the second worm is fixedly connected with the first worm wheel, the first worm wheel is in meshing connection with the first worm, the top of the support table is fixedly connected with the housing, the inside of the housing is rotationally connected with the second worm wheel, the second worm wheel is in meshing connection with the second worm, the inside of the housing is fixedly connected with the ring body, a plurality of groups of sliding rods are equidistantly and slidably connected to the side surface of the ring body, the inside of the second worm wheel is provided with the sliding groove, the top of the sliding rod is slidably arranged in the sliding groove, the two sides of the sliding rod are fixedly connected with the spring, one end of the spring is fixedly connected with the ring body, and one end of the sliding rod extends out of the ring body and is fixedly connected with the clamp block.
[0008] Preferably, the scrap blocking structure comprises: a scrap blocking plate, an arc-shaped groove, a collecting groove, a guide plate and a collecting box, the bottom of the tool holder is fixedly connected with the scrap blocking plate, the inside of the scrap blocking plate is provided with the arc-shaped groove, the top of the support table is provided with the collecting groove below the cutter, one end of the support table is fixedly connected with the guide plate, and the collecting box is slidably connected between the two guide plates.
[0009] Preferably, the clamp block is arc-shaped and the corners of the clamp block are rounded.
[0010] Preferably, the shaft centers of the two second worm wheels, the housing and the ring body are on the same horizontal straight line as the shaft center of the transverse electric push rod.
[0011] Preferably, the bottom of the collecting groove is inclined.
[0012] Preferably, the width of the collecting groove is greater than the width of the scrap blocking plate.
[0013] Preferably, one side of the support frame is fixedly connected with a controller.
[0014] Compared with the related art, the PVC pipe cutting device has the following beneficial effects:
[0015] The stability of clamping is improved.
[0016] The combination of the worm gear transmission and the spring clamping mechanism not only realizes stable clamping of the pipe, but also ensures uniform distribution of the clamping force. In addition, two points determine a straight line, and the two ring bodies and the plurality of groups of sliding rods and clamp blocks installed therein provide two-point clamping for the PVC pipe, prevent the PVC pipe from deviating during cutting, and avoid shaking or damage of the pipe during cutting. The arc-shaped design and the rounding of the clamp block further improve the safety and protection of clamping, and ensure the integrity of the pipe surface.
[0017] The device is convenient for collecting and cleaning the scraps.
[0018] The setting of the chip blocking structure effectively blocks the splashing of the chips generated in the cutting process, protects the safety of the operator and the tidiness of the working environment, at the same time, the design of the collecting groove and the collecting box enables the chips to be smoothly collected and centrally processed, reduces the burden of subsequent cleaning work, and improves the convenience and environmental protection of the overall operation. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 A structure schematic view of the PVC pipe cutting device is provided in the utility model.
[0020] Figure 2 A structure schematic view of the PVC pipe cutting device is provided in the utility model. Figure 1 A back structure schematic view of the PVC pipe cutting device is provided in the utility model.
[0021] Figure 3 A structure schematic view of the PVC pipe cutting device is provided in the utility model. Figure 1 A cross-sectional structure schematic view of the shell is provided in the utility model.
[0022] Figure 4 A cross-sectional structure schematic view of the ring body is provided in the utility model. Figure 1 A cross-sectional structure schematic view of the ring body is provided in the utility model.
[0023] Figure 5 A cross-sectional structure schematic view of the chip blocking plate is provided in the utility model. Figure 1 A cross-sectional structure schematic view of the chip blocking plate is provided in the utility model.
[0024] In the drawing, 1 is a support table, 2 is a transverse electric push rod, 3 is a support frame, 4 is a longitudinal electric push rod, 5 is a cutter seat, 6 is a cutter, 7 is a first motor, 8 is a second motor, 9 is a first worm, 10 is a second worm, 11 is a first worm wheel, 12 is a shell, 13 is a second worm wheel, 14 is a ring body, 15 is a sliding rod, 16 is a sliding groove, 17 is a spring, 18 is a clamping block, 19 is a chip blocking plate, 20 is an arc-shaped groove, 21 is a collecting groove, 22 is a guide plate, 23 is a collecting box, and 24 is a controller. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the following will be further described in detail by combining with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.
[0026] The specific implementation of the utility model will be described in detail in combination with specific examples.
[0027] Please refer to Figures 1 to 5A PVC pipe cutting device includes: a support platform 1, a blade holder 5, a clamping structure, and a chip-blocking structure. A horizontal electric push rod 2 is fixedly connected to the top of one end of the support platform 1. A support frame 3 is fixedly connected to the top of the support platform 1. A vertical electric push rod 4 is fixedly connected to the top of the support frame 3. The blade holder 5 is slidably connected to the middle of the support frame 3. A cutting blade 6 for cutting pipes is rotatably connected inside the blade holder 5. A first motor 7 for driving the cutting blade 6 to rotate is fixedly connected to one side of the blade holder 5. The output end of the first motor 7 is fixedly connected to the axis of the cutting blade 6. A clamping structure for clamping pipes is installed on the top of the support platform 1. A chip-blocking structure for blocking flying debris is installed on the bottom of the blade holder 5. A controller 24 is fixedly connected to one side of the support frame 3.
[0028] It should be noted that: the length of the horizontal electric push rod 2 extending at one time controls the length of the PVC pipe being cut, and the controller 24 is used to set the equipment;
[0029] Please see Figure 1 , Figure 3 and Figure 4 The clamping structure includes: a second motor 8, a first worm 9, a second worm 10, a first worm wheel 11, a housing 12, a second worm wheel 13, a ring 14, a slide bar 15, a slide groove 16, a spring 17, and a clamping block 18. The second motor 8 is fixedly connected inside the support platform 1. The output end of the second motor 8 is fixedly connected to the first worm 9. The second worm 10 is symmetrically rotatably connected inside the support platform 1. One end of each second worm 10 is fixedly connected to a first worm wheel 11, and each first worm wheel 11 meshes with the first worm 9. The top of the support platform 1 is symmetrically fixedly connected to the housing 12. Each housing 12 is rotatably connected to a second worm wheel 13. All three are meshed with the second worm gear 10. A ring 14 is fixedly connected inside the housing 12. Multiple sets of slide rods 15 are equidistantly slidably connected to the side of the ring 14. A groove 16 is opened inside the second worm gear 13. The top of the slide rod 15 slides in the groove 16. Springs 17 are fixedly connected to both sides of the slide rod 15. One end of the spring 17 is fixedly connected to the ring 14. One end of the slide rod 15 extends out of the ring 14 and is fixedly connected to a clamping block 18. The clamping block 18 has an arc-shaped design, and the edges of the clamping block 18 are rounded. The axes of the two second worm gears 13, the housing 12 and the ring 14 are on the same horizontal straight line as the axis of the transverse electric push rod 2.
[0030] It should be noted that: to prevent the pipe from being cut or punctured by the sharp edges of the clamping block 18 during the clamping process, to avoid tilting the pipe when pushing it, and to improve the stability of the pipe movement, the output shaft diameter of the transverse electric push rod 2 is smaller than the diameter of the opening at the axis of the two second worm gears 13, the housing 12 and the ring 14, so that the transverse electric push rod 2 can pass through the two second worm gears 13, the housing 12 and the ring 14;
[0031] Please refer to Figure 1 , Figure 2 and Figure 5 , the chip structure includes: the chip board 19, the arc groove 20, the collection groove 21, the guide plate 22 and the collection box 23, the bottom of the tool holder 5 is fixedly connected with the chip board 19, the inside of the chip board 19 is provided with the arc groove 20, the top of the support table 1 is provided with the collection groove 21 below the cutter 6, one end of the support table 1 is fixedly connected with the guide plate 22, the collection box 23 is slidably connected between the two guide plates 22, the bottom of the collection groove 21 is inclined, and the width of the collection groove 21 is greater than that of the material blocking plate;
[0032] It should be noted that: the guide plate 22 can accurately limit the position of the collection box 23, and also can avoid that the collection box 23 is deviated due to being touched by mistake in the working process, the debris can slide into the collection box 23 along the inclined surface, the collection groove 21 is prevented from being stuck with the material blocking plate, and then the descending of the cutter 6 is affected.
[0033] The working principle of the PVC pipe cutting device is as follows:
[0034] Clamping process:
[0035] Firstly, the PVC pipe to be cut is placed on the top of the support table 1 and located on the inner wall of the two ring bodies 14 of the clamping structure, the position of the PVC pipe is adjusted, the one end of the PVC pipe is ensured to be in contact with the horizontal electric push rod 2, the worker adjusts the initial position of the horizontal electric push rod 2 through the controller 24, so that the one end of the PVC pipe close to the cutter 6 is located in the same vertical plane with the cutter 6, this step ensures that the pipe can be accurately positioned on the path of the cutter 6 during cutting, then the horizontal electric push rod 2 is started, the horizontal electric push rod 2 pushes the PVC pipe out of a proper distance, the distance is determined according to the preset cutting length, so as to ensure that the length of the pipe after cutting meets the requirements, after the pipe is pushed into place, the second motor 8 is started, the output end of the second motor 8 drives the first worm 9 to start rotating, since the first worm 9 is meshed and connected with the two first worm gears 11 respectively, the rotation of the first worm 9 drives the two first worm gears 11 to rotate synchronously, the rotation of the first worm gear 11 further drives the second worm 10 fixedly connected therewith to rotate, the rotation of the second worm 10 drives the second worm gear 13 inside the housing 12 to rotate, in the process of rotation, the sliding groove 16 formed in the second worm gear 13 extrudes a plurality of sliding rods 15, after being extruded, the sliding rod 15 moves along the track of the sliding groove 16 and simultaneously compresses the spring 17, with the movement of the sliding rod 15, the clamping block 18 also gradually approaches the axis of the ring body 14. The clamping block 18 continuously clamps the PVC pipe during movement, until the pipe is clamped stably, the arc-shaped design and the round corner treatment of the clamping block 18 ensure that the pipe is not damaged during the clamping process;
[0036] Cutting process:
[0037] After the pipe is firmly clamped, the cutting process starts, first, the longitudinal electric push rod 4 is started by the controller 24, the output end of the longitudinal electric push rod 4 drives the knife holder 5 to slowly descend along the support frame 3, in the descending process, the cutter 6 inside the knife holder 5 gradually approaches the pipe, until the pipe is contacted and starts to cut, at the same time, the first motor 7 is started, the output end of the first motor 7 drives the cutter 6 to rotate at high speed, so as to produce the cutting effect, the rotating cutter 6 can quickly and accurately cut the pipe, at the same time, the friction and heat generation in the cutting process are reduced, the debris generated in the cutting process will be effectively blocked by the debris blocking structure, the arc-shaped groove 20 inside the debris blocking plate 19 can guide the debris to move to the direction of the collecting groove 21, so as to prevent the debris from splashing to the working area or hurting the operator, the collecting groove 21 is located below the cutter 6, and the bottom thereof is inclined, so that the debris can smoothly slide into the collecting box 23 along the inclined surface, after the cutting is completed, the longitudinal electric push rod 4 drives the knife holder 5 to rise and return to the initial position, at this time, the transverse electric push rod 2 can be started to push the cut pipe out, so as to prepare for the next cutting, when the debris in the collecting box 23 is more, the collecting box 23 can be taken out, and the debris therein is cleaned, so as to carry out the subsequent cutting operation.
[0038] The above only describes the embodiments of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are all included in the patent protection range of the utility model.
Claims
1. A PVC pipe cutting device, characterized in that, The utility model relates to a cutting device for pipe material, which comprises a support table (1), a horizontal electric push rod (2) fixedly connected to one end of the top of the support table (1), a support frame (3) fixedly connected to the top of the support table (1), and a vertical electric push rod (4) fixedly connected to the top of the support frame (3). The cutting device for pipe material further comprises a cutter holder (5) slidably connected to the middle of the support frame (3), a cutter (6) for cutting pipe material rotatably connected to the inside of the cutter holder (5), a first motor (7) fixedly connected to one side of the cutter holder (5) and used for driving the cutter (6) to rotate, and an output end of the first motor (7) fixedly connected to the shaft of the cutter (6). The cutting device for pipe material further comprises a clamping structure installed on the top of the support table (1) and used for clamping pipe material. The cutting device for pipe material further comprises a scrap blocking structure installed on the bottom of the cutter holder (5) and used for blocking the scattering of scraps. The clamping structure comprises a second motor (8), a first worm (9), a second worm (10), a first worm wheel (11), a housing (12), a second worm wheel (13), a ring body (14), a sliding rod (15), a sliding groove (16), a spring (17), and a clamping block (18).
2. The PVC pipe cutting device of claim 1, wherein, The scrap blocking structure comprises a scrap blocking plate (19), an arc-shaped groove (20), a collecting groove (21), a guide plate (22), and a collecting box (23).
3. The PVC pipe cutting device of claim 1, wherein, The clamping block (18) is arc-shaped, and the corners of the clamping block (18) are rounded.
4. The PVC pipe cutting device of claim 2, wherein, The shafts of the two second worm wheels (13), the housing (12), and the ring body (14) are on the same horizontal line as the shaft of the horizontal electric push rod (2).
5. The PVC pipe cutting device of claim 2, wherein, The bottom of the collecting groove (21) is inclined.
6. The PVC pipe cutting device of claim 3, wherein, The width of the collecting groove (21) is greater than that of the material blocking plate.
7. The PVC pipe cutting device of claim 3, wherein, One side of the support frame (3) is fixedly connected to a controller (24).
8. The PVC pipe cutting device of claim 1, wherein,