Cutting device with emergency clamping structure
By using a cylinder-driven clamping roller and a servo motor transmission system, automatic cutting and emergency clamping of ceramic tabletop edges are achieved, solving the problems of chipping and missing corners in ceramic tabletop cutting devices, and improving cutting efficiency and product quality.
Patent Information
- Application Number
- CN202520361958.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-04
AI Technical Summary
Existing ceramic countertop cutting devices are prone to chipping and missing corners at excessively high cutting speeds, and are also cumbersome and laborious to operate.
The clamping roller, driven by a cylinder, slides and adjusts along the limiting groove. The clamping roller positions and presses down on the cutting edge to buffer the impact force during cutting. Combined with the servo motor driving the rotating shaft and the gear meshing transmission, automatic cutting and emergency clamping of the ceramic tabletop edge are achieved.
It effectively avoids chipping and missing corners in ceramic countertops during the cutting process, simplifies the operation process, reduces the labor intensity of workers, and ensures the flatness of the cut and the convenience of use.
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Figure CN223877249U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic table board cutting equipment technical field especially, it relates to a cutting device with emergency clamping structure. BACKGROUND
[0002] Ceramic table board is a kind of common bathroom cabinet table board material, applicable to various styles of bathroom space, especially white ceramic table board can be matched with almost any style bathroom space.Ceramic table board edge cutting is the key link in ceramic processing, for the simple straight line edge cutting or the trimming of small amount of ceramic table board, electric ceramic tile cutting machine is the common choice.
[0003] The existing ceramic table board cutting device when using, for cutting speed is too fast, will cause ceramic edge to be subjected to excessive impact, prone to edge collapse and angle shortage, reduce product quality, and ceramic table board is mostly manually pushed material component to implement edge cutting action during cutting process, it is more cumbersome to operate, increase the labor intensity of worker. UTILITY MODEL CONTENT
[0004] The disclosed embodiment relates to a kind of cutting device with emergency clamping structure, cylinder power can drive clamping roller to slide along limit through groove adjustment, by clamping roller to cutting edge positioning down, it can buffer the impact force generated when cutting, realize emergency clamping action, avoid its edge collapse and angle shortage problem, guarantee the flatness of cutting.
[0005] The first aspect of the present disclosure provides a kind of cutting device with emergency clamping structure, specifically including: fixed chassis, the fixed chassis top is equipped with two support base plates, and two support base plates are distributed in left-right symmetry mode;The mobile station is equipped on the fixed chassis upper;The side frame is fixedly installed on the left side of the fixed chassis;The cutting machine is fixedly installed on the top of the side frame;The blade is rotatably installed on the cutting machine, and the blade is located above the mobile station;The mounting bracket is equipped on the left side of the top of the fixed chassis;The fixed seat is equipped on the right side of the mounting bracket;
[0006] The top of the fixed chassis is equipped with two guide rails, and two guide rails are distributed in left-right symmetry mode, and the opposite outer side of two guide rails is equipped with limit sliding groove.
[0007] In at least some embodiments, the top of the support base plate is equipped with two bearing seats at middle position, and two bearing seats are distributed in left-right symmetry mode, the right side bearing seat is equipped with servo motor, the rotating shaft is rotatably installed between two bearing seats, and the gear with missing teeth is equipped on the rotating shaft.
[0008] In at least some embodiments, the support base plate is equipped with baffle at front and back ends, the rear baffle is equipped with two limit round rods, and two limit round rods are distributed in left-right symmetry mode, and the tension spring is sleeved on the limit round rod.
[0009] In at least some embodiments, the mobile station is provided with four sliding sleeves at the bottom, which are arranged in a rectangular array, and two limiting racks are arranged on the left and right sides of the mobile station symmetrically, a toothed plate is arranged at the middle of the bottom of the mobile station, and two connecting plates are arranged at the rear side of the bottom of the mobile station symmetrically.
[0010] In at least some embodiments, the mobile station is connected with the guide rail through the sliding sleeve, the limiting rack is connected with the limiting sliding groove in a sliding manner, the toothed gear is connected with the toothed plate in a meshing manner, the limiting round rod is connected with the connecting plate in a sliding manner, and the stretching spring is connected with the connecting plate and the baffle at both ends.
[0011] In at least some embodiments, two limiting through grooves are arranged on the mounting bracket, which are arc-shaped structures and are arranged symmetrically in front and back, two fixed blocks are arranged on the left side of the mounting bracket, the connecting lugs are fixedly installed on the fixed blocks, the air cylinder is rotatably installed on the connecting lugs through the pin shaft, and the connecting block is arranged at the top end of the telescopic rod of the air cylinder.
[0012] In at least some embodiments, two guide rollers are rotatably installed on the right side of the fixed seat, which are arranged above the mobile station and symmetrically in front and back, the swing frame is rotatably installed at the front and rear ends of the fixed seat, the clamping roller is rotatably installed on the swing frame, and the connecting shaft is rotatably installed at the left end of the clamping roller.
[0013] In at least some embodiments, the swing frame corresponds to the limiting through groove, the connecting shaft is connected with the mounting bracket in a sliding manner through the limiting through groove, and the left end of the connecting shaft is rotatably connected with the connecting block.
[0014] The cutting device with the emergency clamping structure has the following advantages:
[0015] In the utility model, the rotating shaft rod and the toothed gear are driven to rotate by the servo motor, the mobile station and the ceramic table top above are driven to move forward along the guide rail through the meshing transmission of the toothed gear and the toothed plate, and the cutting process of the edge of the ceramic table top is completed, which saves the trouble of manually pushing the ceramic table top for cutting, simplifies the operation steps of the device, and is convenient, fast and labor-saving. The stretching spring sleeved on the limiting round rod can rebound and pull the mobile station back to slide and reset, which saves the trouble of manually sliding and resetting the mobile station.
[0016] In addition, the clamping roller is arranged in the device, the clamping roller can be driven to slide and adjust along the limiting through groove by the air cylinder during the cutting process of the edge of the ceramic table top, the cutting edge is positioned and pressed down through the clamping roller, the impact force generated during cutting can be buffered, the emergency clamping action is realized, the edge collapse and corner missing problems are avoided, and the flatness of cutting is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings of the embodiments will be briefly introduced as follows.
[0018] The drawings described in the following description only relate to some embodiments of the present application, and are not a limitation of the present application.
[0019] In the drawings:
[0020] Figure 1 The overall axial perspective view structure schematic diagram of the present application is shown;
[0021] Figure 2 The fixed chassis and support base plate structure schematic diagram of the present application is shown;
[0022] Figure 3 The mobile station structure schematic diagram of the present application is shown;
[0023] Figure 4 The mounting rack and fixed seat structure schematic diagram of the present application is shown;
[0024] Figure 5 The present application is shown Figure 4 The split state structure schematic diagram is shown.
[0025] List of reference signs:
[0026] 1, fixed chassis; 101, guide rail; 102, limiting sliding groove; 2, support base plate; 201, bearing seat; 202, servo motor; 203, rotating shaft; 204, toothless gear; 205, baffle; 206, limiting round rod; 207, tension spring; 3, mobile station; 301, sliding sleeve; 302, limiting frame; 303, toothed plate; 304, connecting plate; 4, side frame; 5, cutting machine; 6, blade; 7, mounting rack; 701, limiting through groove; 702, fixed block; 703, air cylinder; 704, connecting block; 8, fixed seat; 801, guide roller; 802, swing frame; 803, clamping roller; 804, connecting shaft. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be clearly and completely described below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0028] Embodiment one: please refer to Figures 1 to 5:
[0029] The utility model provides a cutting device with emergency clamping structure, include: fixed chassis 1, fixed chassis 1 top is equipped with two support base plate 2, and two support base plate 2 is symmetrically distributed in left and right mode, fixed chassis 1 top is equipped with moving platform 3, fixed chassis 1 left side is fixedly installed with side frame 4, side frame 4 top is fixedly installed with cutting machine 5, cutting machine 5 is rotatably installed with blade 6, and blade 6 is located moving platform 3 top, fixed chassis 1 top left side is equipped with mounting bracket 7, mounting bracket 7 right side is equipped with fixed seat 8,
[0030] Fixed chassis 1 top is equipped with two guide rails 101, and two guide rails 101 are symmetrically distributed in left and right mode, and the opposite outer side of two guide rails 101 is equipped with limit sliding slot 102.
[0031] In the embodiment of the present disclosure, as shown in Figure 2 And Figure 3 Support base plate 2 top is equipped with two bearing seats 201 in the middle position, and two bearing seats 201 are symmetrically distributed in left and right mode, and the right bearing seat 201 is equipped with servo motor 202, and the rotating shaft 203 is rotatably installed between two bearing seats 201, and the rotating shaft 203 is equipped with the gear with missing teeth 204.
[0032] Support base plate 2 front and back ends are equipped with baffle 205, and the rear baffle 205 is equipped with two limit round rods 206, and two limit round rods 206 are symmetrically distributed in left and right mode, and the limit round rod 206 is sleeved with the extension spring 207.
[0033] The bottom of the moving platform 3 is provided with four sliding sleeves 301, and the four sliding sleeves 301 are arranged in a rectangular array, and the left and right sides of the moving platform 3 are each provided with two limit frames 302, and the limit frames 302 on the left and right sides are symmetrically distributed, and the middle position of the bottom of the moving platform 3 is provided with a toothed plate 303, and the rear side of the bottom of the moving platform 3 is provided with two connecting plates 304, and the two connecting plates 304 are symmetrically distributed.
[0034] The moving platform 3 is slidably connected with the guide rail 101 through the sliding sleeve 301, and the limit frame 302 is slidably connected with the limit sliding slot 102, and the gear with missing teeth 204 is meshed with the toothed plate 303, the limit round rod 206 is slidably connected with the connecting plate 304, and the extension spring 207 is connected with the connecting plate 304 and the baffle 205 at both ends, and the utility model provides power by the servo motor 202 to drive the rotating shaft 203 and the gear with missing teeth 204 to rotate, and the gear with missing teeth 204 and the toothed plate 303 are meshed and transmitted, the moving platform 3 and the ceramic platform above can be driven to move forward along the guide rail 101, the cutting process of the edge of the ceramic platform is completed, and the extension spring 207 sleeved on the limit round rod 206 can rebound and pull the moving platform 3 back to the sliding position.
[0035] In embodiment two, on the basis of embodiment one, as shown in Figure 4 and Figure 5 Two limiting through grooves 701 are arranged on the mounting frame 7, and the limiting through grooves 701 are arc-shaped structures, and the two limiting through grooves 701 are symmetrically distributed in front and back, two fixing blocks 702 are arranged on the left side of the mounting frame 7, and a connecting lug is fixedly installed on the fixing block 702, and a cylinder 703 is rotatably installed on the connecting lug through a pin shaft, and a connecting block 704 is arranged at the top end of the telescopic rod of the cylinder 703;
[0036] Two guide rollers 801 are rotatably installed on the right side of the fixed seat 8, and the guide rollers 801 are located above the moving table 3, and the two guide rollers 801 are symmetrically distributed in front and back, and a swing frame 802 is rotatably installed on the front and back ends of the fixed seat 8, and a clamping roller 803 is rotatably installed on the swing frame 802, and a connecting shaft 804 is rotatably installed on the left end of the clamping roller 803;
[0037] The swing frame 802 corresponds to the position of the limiting through groove 701, and the connecting shaft 804 is slidably connected with the mounting frame 7 through the limiting through groove 701, and the left end of the connecting shaft 804 is rotatably connected with the connecting block 704, and the clamping roller 803 is arranged in the device, and in the process of cutting the edge of the ceramic table top, the clamping roller 803 can be driven to slide and adjust along the limiting through groove 701 by the power provided by the cylinder 703, and the impact force generated during cutting can be buffered by the clamping roller 803 positioning and pressing down on the cutting edge.
[0038] The working principle of the embodiment is as follows: in use, the rotating shaft rod 203 and the toothless gear 204 are driven to rotate by the power provided by the servo motor 202, the moving table 3 and the ceramic table top above are driven to move forward along the guide rail 101 through the meshing transmission of the toothless gear 204 and the toothed plate 303, the cutting process of the edge of the ceramic table top is completed, and the stretching spring 207 sleeved on the limiting circular rod 206 can rebound and pull the moving table 3 back to slide and reset; in the process of cutting the edge of the ceramic table top, the clamping roller 803 can be driven to slide and adjust along the limiting through groove 701 by the power provided by the cylinder 703, and the impact force generated during cutting can be buffered by the clamping roller 803 positioning and pressing down on the cutting edge.
[0039] The above is only a specific embodiment of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
Claims
1. A cutting device having an emergency clamping structure, characterized by, The utility model relates to a cutting device with emergency clamping structure, including: Fixed chassis top is equipped with two support base plate, and two support base plate is left and right symmetry distribution, the top of fixed chassis is equipped with mobile station, the left side of fixed chassis is fixedly installed with side frame, the top of side frame is fixedly installed with cutting machine, the cutting machine is rotatably installed with blade, and the blade is located mobile station top, the left side of fixed chassis top is equipped with mounting bracket, the right side of mounting bracket is equipped with fixed seat, The top of fixed chassis is equipped with two guide rails, and two guide rails are left and right symmetry distribution, and the opposite outer side of two guide rails is equipped with limiting sliding slot.
2. The cutting device with emergency clamping structure according to claim 1, wherein, The top of support base plate is equipped with two bearing seats, and two bearing seats are left and right symmetry distribution, and the right side bearing seat is equipped with servo motor, and the rotatable shaft rod is rotatably installed between two bearing seats, and the rotatable shaft rod is equipped with gear with missing teeth.
3. The cutting device with emergency clamping structure according to claim 2, wherein, The front and rear ends of support base plate are equipped with baffle, and the rear side baffle is equipped with two limiting round rods, and two limiting round rods are left and right symmetry distribution, and the limiting round rod is sleeved with tension spring.
4. The cutting device with emergency clamping structure according to claim 3, wherein, The bottom of mobile station is equipped with four sliding sleeves, and four sliding sleeves are rectangular array distribution, and the left and right sides of mobile station are equipped with two limiting racks, and the left and right sides of limiting rack are symmetry distribution, and the middle position of mobile station bottom is equipped with toothed plate, and the rear side of mobile station bottom is equipped with two connecting plates, and two connecting plates are symmetry distribution.
5. The cutting device with emergency clamping structure according to claim 4, wherein, The mobile station is slidably connected with guide rail through sliding sleeve, and limiting rack is slidably connected with limiting sliding slot, and gear with missing teeth is meshingly connected with toothed plate, and limiting round rod is slidably penetrated through connecting plate, and the two ends of tension spring are respectively connected with connecting plate and baffle.
6. The cutting device with emergency clamping structure according to claim 1, wherein, Two limiting through grooves are formed in the mounting bracket, and the limiting through grooves are arc-shaped structures, and the two limiting through grooves are front and back symmetrically distributed, two fixing blocks are arranged on the left side of the mounting bracket, the connecting lugs are fixedly installed on the fixing blocks, the air cylinder is rotatably installed on the connecting lugs through the pin shaft, and the connecting block is arranged at the top end of the telescopic rod of the air cylinder.
7. The cutting device with emergency clamping structure according to claim 6, wherein, Two guide rollers are rotatably installed on the right side of the fixed seat, the guide rollers are located above the mobile station, and the two guide rollers are front and back symmetrically distributed, the swing frame is rotatably installed on the front and rear ends of the fixed seat, the clamping roller is rotatably installed on the swing frame, and the connecting shaft is rotatably installed on the left end of the clamping roller.
8. The cutting device with emergency clamping structure according to claim 7, wherein, The swing frame corresponds to the position of the limiting through groove, the connecting shaft is slidably connected with the mounting bracket through the limiting through groove, and the left end of the connecting shaft is rotatably connected with the connecting block.