Inclined inner pulling demolding mechanism of electric vehicle LED lamp mask mold

By using an internal and external bidirectional core-pulling demolding structure and a waste ejector design, the sticking problem of the LED headlight cover mold for electric vehicles during ejection is solved, improving demolding efficiency and product quality, while reducing the difficulty of manual cleaning.

CN223877435UActive Publication Date: 2026-02-06ZHEJIANG XINYI AUTO LAMP CO LTD
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Patent Information

Application Number
CN202520517685.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-06
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing LED headlight cover molds for electric vehicles tend to stick to the product during ejection, resulting in low demolding efficiency and poor product quality.

Method used

It adopts an internal and external bidirectional core-pulling demolding structure. The internal core-pulling demolding components and external ejector components are arranged in an alternating manner to assist in the formation of the side groove structure. The cooled waste material is ejected by the waste ejector to reduce the risk of adhesion.

Benefits of technology

It improves demolding efficiency, avoids damage to the side groove structure, enhances product quality, and reduces the difficulty of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of molds, and particularly relates to an inclined inner pulling demolding mechanism of an electric vehicle LED lamp mask mold. The automobile lamp mask forming die comprises an automobile lamp mask forming lower die and an automobile lamp mask forming upper die. In the injection molding process, molten materials are injected through the injection molding main hole and are shunted through the shunting piece, the materials are synchronously fed into the multiple cavities, the multi-angle inner-pulling demolding assembly and the outer-ejecting demolding piece can synchronously assist in forming the edge groove structure of the mask during injection molding, mold opening is conducted after injection molding is completed, and the mold opening efficiency is improved. During demolding, the multi-angle inner-pulling demolding assembly is pulled inwards (moved away from one end of a product), then the outer ejection demolding piece is ejected outwards (moved close to one end of the product), an inner and outer bidirectional core-pulling demolding structure is adopted, adhesion between the mold and the product is greatly reduced, the influence on a face cover edge groove structure is avoided, and the demolding efficiency and the product quality are improved; and meanwhile, the cooled waste can be ejected out through the waste ejection piece, so that the manual cleaning difficulty is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to mould technical field relates to a kind of electric vehicle LED car lamp mask mould inclined inner extraction demoulding mechanism. BACKGROUND

[0002] Electric vehicle LED car lamp mask is generally formed by injection molding. Due to the need of installation, the side groove will be needed on the car lamp mask to facilitate subsequent assembly and connection. After the existing electric vehicle LED car lamp mask mould is injected, the product is generally ejected by using a one-way ejection structure. Such ejection structure is prone to sticking with the product during ejection, and the side groove structure of the mask will be damaged during ejection, affecting the demolding efficiency and product quality. Therefore, it is urgent to design an electric vehicle LED car lamp mask mould inclined inner extraction demoulding mechanism that can overcome the above defects.

[0003] In order to overcome the deficiencies of the prior art, people have continuously explored and proposed various solutions. For example, a car lamp mask forming die [application number: 201410438418.0] is disclosed in Chinese patent, which includes a movable die and a fixed die. The fixed die includes a fixed die plate with a female die on the inner side. The movable die includes a bottom plate, a movable die plate and a long oblique ejector. The bottom plate and the movable die plate are arranged along the horizontal direction. The movable die plate has an inclined guide hole. The long oblique ejector passes through the guide hole along the inclined direction, and the two ends of the long oblique ejector extend out of the movable die plate. The bottom plate is fixed with an inner extraction slide along the vertical direction of the bottom plate. When the movable die and the fixed die are closed, the long oblique ejector, the inner extraction slide and the female die form a cavity for forming the car lamp mask. The movable die plate is provided with an ejection mechanism for driving the long oblique ejector to slide relative to the movable die plate along the inclined direction to eject the formed car lamp mask. However, after the injection is completed, the product is still prone to sticking during ejection, and the side groove structure of the mask will still be damaged during ejection, which has the defects of general demolding efficiency and product quality. UTILITY MODEL CONTENTS

[0004] The utility model aims at the above problems, and provides an electric vehicle LED car lamp mask mould inclined inner extraction demoulding mechanism.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] The application discloses a kind of electric car LED car lamp cover mould inclined inner extraction demoulding mechanism, including car lamp cover forming lower mould and car lamp cover forming upper mould, the car lamp cover forming upper mould is equipped with injection main hole in, the first forming nest and the second forming nest are equipped between the car lamp cover forming lower mould and the car lamp cover forming upper mould, the first forming nest is equipped with cover forming convex part in, the position of the cover forming convex part and cover forming recess corresponding and shape is matched, the first forming nest is also equipped with the flow divider with the position of cover forming convex part corresponding, the car lamp cover forming lower mould is equipped with the multi-angle inner extraction demoulding component and outer top demoulding piece that extend to cover forming convex part in and pass through car lamp cover forming lower mould below, the multi-angle inner extraction demoulding component and outer top demoulding piece are staggered, the flow divider is equipped with waste ejection below.

[0007] In the above-mentioned electric car LED car lamp cover mould inclined inner extraction demoulding mechanism, the multi-angle inner extraction demoulding component includes a plurality of inner extraction demoulding rods arranged below the car lamp cover forming lower mould, and a first side groove auxiliary forming part is arranged at the top of the inner extraction demoulding rod.

[0008] In the above-mentioned electric car LED car lamp cover mould inclined inner extraction demoulding mechanism, the inner extraction demoulding rod is composed of a bottom cylinder and a sliding rod body, and the first side groove auxiliary forming part is located at the top of the sliding rod body.

[0009] In the above-mentioned electric car LED car lamp cover mould inclined inner extraction demoulding mechanism, the cross section of the sliding rod body is square, and the diameter of the bottom cylinder is greater than the width of the sliding rod body.

[0010] In the above-mentioned electric car LED car lamp cover mould inclined inner extraction demoulding mechanism, the outer top demoulding piece includes a plurality of outer top demoulding rods arranged below the car lamp cover forming lower mould, and a second side groove auxiliary forming part is arranged at the top of the outer top demoulding rod.

[0011] In the above-mentioned electric car LED car lamp cover mould inclined inner extraction demoulding mechanism, a ejection fixing plate is arranged below the car lamp cover forming lower mould, the outer top demoulding rod is fixedly connected with the ejection fixing plate, the bottom cylinder penetrates through the ejection fixing plate and is in sliding fit with the ejection fixing plate.

[0012] In the above-mentioned electric car LED car lamp cover mould inclined inner extraction demoulding mechanism, a anti-falling base is arranged at the bottom of the bottom cylinder, and the diameter of the anti-falling base is greater than the diameter of the bottom cylinder.

[0013] In the above-mentioned electric car LED car lamp cover mould inclined inner extraction demoulding mechanism, the flow divider includes a flow channel arranged in the first forming nest.

[0014] In the inclined inner-pulling demolding mechanism of the electric vehicle LED lamp cover mold, the waste ejection piece comprises a plurality of waste ejection rods arranged on the ejection fixed plate.

[0015] In the inclined inner-pulling demolding mechanism of the electric vehicle LED lamp cover mold, the waste ejection rods, the inner-pulling demolding rods and the outer ejection demolding rods are arranged alternately.

[0016] Compared with the prior art, the electric vehicle LED lamp cover mold has the advantages that:

[0017] 1、The first forming seat and the second forming seat are tightly attached to each other, the cover forming convex part is matched with the cover forming concave cavity to form a plurality of cavities, the molten material is injected through the injection main hole and is branched by the shunt, the material is synchronously sent into the plurality of cavities, the multi-angle inner-pulling demolding assembly and the outer ejection demolding piece can synchronously assist in forming the edge groove structure of the cover during injection, the mold is opened after injection, the multi-angle inner-pulling demolding assembly is first pulled inward (moves away from the product end), and then the outer ejection demolding piece is ejected outward (moves close to the product end), the inner and outer bidirectional core-pulling demolding structure is adopted, the adhesion between the product and the cover is greatly reduced, the edge groove structure of the cover is avoided, the demolding efficiency and product quality are improved, and the cooled waste material can be ejected by the waste ejection piece, and the difficulty of manual cleaning is reduced.

[0018] 2、The diameter of the bottom cylinder is greater than the width of the sliding rod body, the diameter of the anti-falling base is greater than the diameter of the bottom cylinder, the anti-falling base plays an upward limiting role, the inner-pulling demolding rod can slide downward to pull the core, and cannot move upward to the forming position, and the injection accuracy of the product is ensured.

[0019] Other advantages, objects and features of the present application will be apparent from the following description, and will be understood by those skilled in the art through a consideration of the specification and practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a structural schematic view of the present application.

[0021] Figure 2 is a partial structural schematic view of the present application.

[0022] Figure 3 is a partial structural schematic view of the present application in another direction.

[0023] Figure 4 is a partial structural schematic view of the present application in another direction.

[0024] Figure 5 is a structural schematic view of the second forming seat.

[0025] In the diagram: 1. Lower mold for headlight cover forming; 2. Upper mold for headlight cover forming; 3. Main injection hole; 4. First molding insert; 5. Second molding insert; 6. Cover forming protrusion; 7. Cover forming cavity; 8. Diverter; 9. Multi-angle internal ejection assembly; 10. External ejection assembly; 11. Scrap ejector; 12. Internal ejection rod; 13. First side groove auxiliary forming part; 14. Bottom cylinder; 15. Sliding rod; 16. External ejection rod; 17. Second side groove auxiliary forming part; 18. Ejection fixing plate; 19. Anti-detachment base; 20. Diverter channel; 21. Scrap ejector rod. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings.

[0027] like Figures 1-5 As shown, an inclined inward ejection mechanism for an electric vehicle LED headlight cover mold includes a lower headlight cover forming mold 1 and an upper headlight cover forming mold 2. The upper headlight cover forming mold 2 has an injection main hole 3. A first forming insert 4 and a second forming insert 5 are provided between the lower headlight cover forming mold 1 and the upper headlight cover forming mold 2. The first forming insert 4 has a headlight cover forming protrusion 6, and the second forming insert 5 has a headlight cover forming cavity 7. The headlight cover forming protrusion 6 and the headlight cover forming cavity 7 are positioned and shaped accordingly. The first forming insert 4 also has a flow divider 8 corresponding to the position of the headlight cover forming protrusion 6. Below the lower headlight cover forming mold 1, there is a multi-angle inward ejection assembly 9 and an outer ejector 10 that penetrate through the lower headlight cover forming mold 1 and extend into the headlight cover forming protrusion 6. The multi-angle inward ejection assembly 9 and the outer ejector 10 are staggered. Below the flow divider 8, there is a waste ejector 11.

[0028] In this embodiment, during the injection molding process, the lower mold 1 and the upper mold 2 of the headlight cover are brought close to each other, so that the first molding insert 4 and the second molding insert 5 are in close contact. The cover molding protrusion 6 and the cover molding cavity 7 cooperate to form multiple cavities. Molten material is injected through the injection main hole 3 and diverted by the diverter 8, so that the material is simultaneously sent into multiple cavities. The multi-angle internal extraction demolding component 9 and the external ejector demolding component 10 can simultaneously assist in molding the side groove structure of the cover during injection molding. After the injection molding is completed, the mold is opened. First, the multi-angle internal extraction demolding component 9 is pulled inward (moved away from the product end), and then the external ejector demolding component 10 is ejected outward (moved closer to the product end). The internal and external bidirectional core-pulling demolding structure greatly reduces the adhesion between the product and the product, avoids affecting the side groove structure of the cover, improves demolding efficiency and product quality, and can also eject the cooled waste material through the waste ejector 11, reducing the difficulty of manual cleaning.

[0029] Combination Figures 1-5As shown, the multi-angle inner stripping die assembly 9 comprises a plurality of inner stripping rods 12 arranged below the lower die 1 of the vehicle lamp cover forming mold, and the top of each inner stripping rod 12 is provided with a first side groove auxiliary forming part 13.

[0030] Specifically, during the injection molding process, the first side groove auxiliary forming part 13 can synchronously assist in forming the side groove structure of the cover, and after the injection molding is completed, the inner stripping rod 12 is moved inward (moves away from the product end) to form sufficient ejection space, thereby reducing the adhesion between the product and the inner stripping rod 12 and avoiding affecting the side groove structure of the cover.

[0031] The inner stripping rod 12 is composed of a bottom cylinder 14 and a sliding rod body 15, the first side groove auxiliary forming part 13 is located at the top of the sliding rod body 15, the cross section of the sliding rod body 15 is square, the diameter of the bottom cylinder 14 is greater than the width of the sliding rod body 15, the bottom cylinder 14 penetrates through the ejection fixed plate 18 and is in sliding fit with the ejection fixed plate 18, the bottom of the bottom cylinder 14 is provided with an anti-falling base 19, and the diameter of the anti-falling base 19 is greater than the diameter of the bottom cylinder 14.

[0032] In this embodiment, the diameter of the bottom cylinder 14 is greater than the width of the sliding rod body 15, the diameter of the anti-falling base 19 is greater than the diameter of the bottom cylinder 14, and the anti-falling base 19 plays a role of upward limiting, so that the inner stripping rod 12 can slide downward to core-pull, and cannot move upward again after reaching the forming position, thereby ensuring the injection precision of the product.

[0033] The outer stripping die assembly 10 comprises a plurality of outer stripping rods 16 arranged below the lower die 1 of the vehicle lamp cover forming mold, and the top of each outer stripping rod 16 is provided with a second side groove auxiliary forming part 17.

[0034] In this embodiment, during the injection molding process, the second side groove auxiliary forming part 17 can synchronously assist in forming the side groove structure of the cover, and after the injection molding is completed, the outer stripping rod 16 is moved outward (moves close to the product end) to form sufficient ejection space, thereby reducing the adhesion between the product and the outer stripping rod 16 and avoiding affecting the side groove structure of the cover.

[0035] In combination with Figures 1-4 As shown, the lower die 1 of the vehicle lamp cover forming mold is provided with an ejection fixed plate 18, and the outer stripping rod 16 is fixedly connected with the ejection fixed plate 18.

[0036] In this embodiment, the ejection fixed plate 18 is used to fix the outer stripping rod 16.

[0037] In combination with Figures 1-3 As shown, the flow divider 8 comprises a flow divider channel 20 arranged in the first forming nest 4.

[0038] In the embodiment, when injection molding, the molten material is injected into the distribution channel 20 through the injection main hole 3, and then is distributed through the distribution channel 20.

[0039] In combination Figures 1-4 As shown, the waste ejection member 11 comprises a plurality of waste ejection rods 21 arranged on the ejection fixed plate 18.

[0040] In the embodiment, the cooled waste can also be ejected through the waste ejection rod 21, so as to reduce the difficulty of manual cleaning.

[0041] In combination Figure 3 As shown, the waste ejection rod 21, the inner core pulling rod 12 and the outer ejection rod 16 are staggered.

[0042] In the embodiment, the waste ejection rod 21, the inner core pulling rod 12 and the outer ejection rod 16 are staggered, and do not interfere with each other, so that the structure is reasonable.

[0043] The working principle of the utility model is:

[0044] In the injection molding process, the lampshade forming lower die 1 and the lampshade forming upper die 2 are close to each other, so that the first forming nest 4 and the second forming nest 5 are closely attached, the lampshade forming convex part 6 and the lampshade forming concave cavity 7 are matched to form a plurality of cavities, the molten material is injected into the distribution channel 20 through the injection main hole 3, and then is distributed through the distribution channel 20, the material is synchronously sent into the plurality of cavities, the first side groove auxiliary forming part 13 and the second side groove auxiliary forming part 17 can synchronously assist the side groove structure of the lampshade during injection molding, the mold is opened after injection molding, the inner core pulling rod 12 is first pulled inward (moves away from the product end), and then the outer ejection rod 16 is ejected outward (moves close to the product end), the inner and outer bidirectional core pulling and demolding structure is adopted, the adhesion between the product and the lampshade side groove structure is greatly reduced, the demolding efficiency and the product quality are improved, the cooled waste can also be ejected through the waste ejection member 11, the difficulty of manual cleaning is reduced,

[0045] The diameter of the bottom cylinder 14 is greater than the width of the sliding rod body 15, the diameter of the anti-falling base 19 is greater than the diameter of the bottom cylinder 14, the anti-falling base 19 plays an upward limiting role, so that the inner core pulling rod 12 can slide downward for core pulling, and cannot move upward in an emergency after being moved upward to a forming position, so as to ensure the injection molding accuracy of the product, and the ejection fixed plate 18 is used to fix the outer ejection rod 16.

[0046] The cooled waste can also be ejected through the waste ejection rod 21, so as to reduce the difficulty of manual cleaning, after the inner core pulling is completed, the waste ejection rod 21, the inner core pulling rod 12 and the outer ejection rod 16 are staggered, and do not interfere with each other, so that the structure is reasonable.

[0047] The specific embodiments described herein are merely illustrative of the present application. Various modifications or changes can be made to the specific embodiments described herein by those skilled in the art of the present application without departing from the spirit of the present application.

[0048] Although the terms of the vehicle lamp cover forming lower die 1, the vehicle lamp cover forming upper die 2, the injection molding main hole 3, the first forming insert 4, the second forming insert 5, the cover forming convex part 6, the cover forming concave cavity 7, the flow divider 8, the multi-angle internal extraction demolding assembly 9, the external top demolding assembly 10, the waste material ejection assembly 11, the internal extraction demolding rod 12, the first side groove auxiliary forming part 13, the bottom cylinder 14, the sliding rod body 15, the external top demolding rod 16, the second side groove auxiliary forming part 17, the ejection fixing plate 18, the anti-falling base 19, the flow divider 20, the waste material ejection rod 21 and the like are used more frequently in the present application, the possibility of using other terms is not excluded. The use of these terms is only for the convenience of describing and explaining the essence of the present application, and any additional limitation is contrary to the spirit of the present application.

Claims

1. An electric car LED car lamp cover mold inclined inner extraction demolding mechanism comprising a car lamp cover forming lower mold (1) and a car lamp cover forming upper mold (2), characterized in that, The vehicle lamp cover forming upper die (2) is provided with an injection molding main hole (3), the first forming insert (4) and the second forming insert (5) are arranged between the vehicle lamp cover forming lower die (1) and the vehicle lamp cover forming upper die (2), the cover forming convex part (6) is arranged in the first forming insert (4), the cover forming concave cavity (7) is arranged in the second forming insert (5), the cover forming convex part (6) and the cover forming concave cavity (7) correspond in position and match in shape, the shunt (8) corresponding to the position of the cover forming convex part (6) is further arranged in the first forming insert (4), the multi-angle inner pulling demolding assembly (9) and the outer top demolding assembly (10) extending into the cover forming convex part (6) are arranged below the vehicle lamp cover forming lower die (1) and penetrate through the vehicle lamp cover forming lower die (1), the multi-angle inner pulling demolding assembly (9) and the outer top demolding assembly (10) are staggered, and the waste ejection member (11) is arranged below the shunt (8).

2. The electric car LED vehicle lamp bezel mold inclined inner extraction demolding mechanism according to claim 1, characterized in that, The multi-angle inner pulling demolding assembly (9) comprises a plurality of inner pulling demolding rods (12) arranged below the vehicle lamp cover forming lower die (1), and the first side groove auxiliary forming part (13) is arranged at the top of the inner pulling demolding rod (12).

3. The electric car LED vehicle lamp bezel mold inclined inner extraction demolding mechanism according to claim 2, characterized in that, The inner pulling demolding rod (12) is composed of a bottom cylinder (14) and a sliding rod body (15), and the first side groove auxiliary forming part (13) is located at the top of the sliding rod body (15).

4. The electric vehicle LED headlamp bezel mold angle undercut demolding mechanism of claim 3, wherein, The cross section of the sliding rod body (15) is square, and the diameter of the bottom cylinder (14) is greater than the width of the sliding rod body (15).

5. The electric vehicle LED headlamp bezel mold angle undercut demolding mechanism of claim 4, wherein, The outer top demolding assembly (10) comprises a plurality of outer top demolding rods (16) arranged below the vehicle lamp cover forming lower die (1), and the second side groove auxiliary forming part (17) is arranged at the top of the outer top demolding rod (16).

6. The electric vehicle LED vehicle lamp bezel mold angle undercut demolding mechanism of claim 5, wherein, The vehicle lamp cover forming lower die (1) is provided with an ejection fixed plate (18) below, the outer top demolding rod (16) is fixedly connected with the ejection fixed plate (18), the bottom cylinder (14) penetrates through the ejection fixed plate (18) and is in sliding fit with the ejection fixed plate (18).

7. The electric vehicle LED headlamp bezel mold angle undercut demolding mechanism of claim 6, wherein, The bottom cylinder (14) is provided with an anti-falling base (19) at the bottom, and the diameter of the anti-falling base (19) is greater than the diameter of the bottom cylinder (14).

8. The electric vehicle LED vehicle lamp bezel mold angle undercut demolding mechanism of claim 7, wherein, The shunt (8) comprises a shunt channel (20) arranged in the first forming insert (4).

9. The electric vehicle LED vehicle lamp bezel mold angle undercut demolding mechanism of claim 8, wherein, The waste ejection member (11) comprises a plurality of waste ejection rods (21) arranged on the ejection fixed plate (18).

10. The electric vehicle LED vehicle lamp bezel mold angle undercut demolding mechanism of claim 9, wherein, The waste ejection rod (21), the inner pulling demolding rod (12) and the outer top demolding rod (16) are staggered.

Citation Information

Patent Citations

  • Forming mold for automobile headlight mask

    CN104260280B