Anti-segregation dry-mixed mortar storage tank

By using a compartmentalized mixing mechanism and a diversion mechanism, combined with a buffer plate and a mixing rod, the problem of mortar segregation in the dry-mixed mortar storage tank is solved, achieving uniform distribution and consistency of mortar, and improving construction efficiency and quality.

CN223878684UActive Publication Date: 2026-02-06HUBEI XINGKAI ENVIRONMENTAL PROTECTION MATERIAL CO LTD
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Patent Information

Application Number
CN202520223779.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2026-02-06
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

Existing dry-mixed mortar storage tanks cannot effectively prevent mortar segregation, affecting quality and performance.

Method used

By employing a compartmentalized mixing and diversion mechanism, combined with a buffer plate and a stirring rod, and through compartmentalized storage and precise control of moisture content, agglomeration and segregation are prevented, ensuring uniform distribution of materials.

Benefits of technology

It improves the quality stability and uniformity of mortar, meets construction requirements, prevents segregation, and ensures that materials maintain consistency and uniformity during storage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building machinery, in particular to an anti-segregation dry-mixed mortar storage tank, which comprises a storage tank, a support plate arranged on the inner side of the storage tank, a bin-divided stirring mechanism and a gear disc, and the bin-divided stirring mechanism is arranged on the inner side of the storage tank; the gear disc is rotationally arranged at the bottom of the inner side of the branch bin stirring mechanism, and the outer side of the gear disc is meshed with a circular gear. According to the utility model, mortar enters the cabin I and the cabin II through the main flow pipe and the material distribution pipe by arranging the bin-dividing stirring mechanism and the flow distribution mechanism, so that the bin-dividing effect is achieved, the ratio of the looseness and the moisture content in each small bin are accurately controlled after bin dividing, the subsequent construction efficiency is improved, and the construction cost is reduced. The motor drives the stirring rod I and the stirring rod II to stir mortar, so that materials can be uniformly distributed in the tank, the materials with different components or particle sizes are prevented from being layered or agglomerated in the storage process, and the consistency of the quality and the performance of the mortar is favorably ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to building machinery technical field especially relates to a kind of anti-segregation dry-mixed mortar storage tank. BACKGROUND

[0002] With the needs of social development, dry-mixed mortar has replaced traditional mortar. Dry-mixed mortar refers to dry-mixed mortar produced by professional manufacturers, commonly known as hydraulic cement mortar, which refers to a particulate or powder material formed by physical mixing of aggregates, inorganic cementitious materials and additives in a certain proportion, and transported to the construction site in the form of bagged or bulk, and directly used after mixing with water.

[0003] Chinese patent with publication number CN201604937U discloses an anti-segregation dry-mixed mortar storage tank, which comprises a tank body, support feet supporting the tank body, a feed pipe, a mixer connected to the lower part of the tank body, and an anti-segregation device arranged in the tank body. The anti-segregation device comprises an umbrella-shaped frame and a support, and the umbrella-shaped frame is arranged on the support. The utility model can effectively prevent segregation of mortar and ensure stable quality of mortar.

[0004] However, the above-mentioned disclosed scheme has the following disadvantages: the existing dry-mixed mortar storage tank cannot effectively prevent segregation of mortar, and the quality of segregated mortar does not meet the standard, which affects the use effect. UTILITY MODEL CONTENT

[0005] The utility model aims to solve the problem of ineffective prevention of segregation in the background art and provides an anti-segregation dry-mixed mortar storage tank.

[0006] The technical scheme of the utility model is as follows: an anti-segregation dry-mixed mortar storage tank comprises a storage tank and a support plate arranged on the inner side of the storage tank; further comprising:

[0007] A compartment stirring mechanism is arranged on the inner side of the storage tank for storing mortar in compartments and stirring each compartment.

[0008] A gear plate is rotatably arranged on the inner bottom of the compartment stirring mechanism, and the outer side of the gear plate is engaged with a circular gear. Eight circular gears are arranged around the gear plate in a ring shape, and the circular gears and the gear plate rotate simultaneously under the driving of the compartment stirring mechanism.

[0009] Preferably, the anti-segregation dry-mixed mortar storage tank further comprises a flow dividing mechanism, which comprises a feed pipe, a partition plate, a material dividing pipe and a main flow pipe.

[0010] The main flow pipe is arranged at the top of the storage tank, the feeding pipe is arranged at the top of the main flow pipe, the partition plate is arranged inside the feeding pipe, the distribution pipes are arranged outside the feeding pipe, eight distribution pipes are arranged annularly outside the feeding pipe, and the ends of the distribution pipes away from the feeding pipe are connected with the top of the storage tank.

[0011] Preferably, the sub-bin stirring mechanism comprises a main-bin stirring assembly and a sub-bin stirring assembly.

[0012] The main-bin stirring assembly is arranged at the center of the storage tank and is used for storing and stirring the mortar.

[0013] The sub-bin stirring assembly is arranged at the side of the main-bin stirring assembly and is used for storing and stirring the mortar in sub-bins.

[0014] Preferably, the main-bin stirring assembly comprises a motor, a rotating shaft one, a cabin one and a discharge pipe one.

[0015] The motor is arranged at the bottom of the storage tank, the rotating shaft one is arranged at the output end of the motor, the outside of the rotating shaft one is connected with the center of the gear disc, the bottom of the circular gear is rotationally connected with the inside of the storage tank, the cabin one is arranged at the top of the supporting plate, the bottom of the main flow pipe is opposite to the top of the cabin two, the pipe one is arranged at the bottom of the cabin one, the outside of the rotating shaft one is provided with the connecting ring one, the connecting ring one is arranged equidistantly on the rotating shaft one in four, the outside of the connecting ring one is provided with the stirring rod one, the stirring rod one is arranged annularly around the connecting ring one in three, the part of the rotating shaft one close to the bottom of the cabin one is provided with the connecting ring two, the outside of the connecting ring two is provided with the pushing plate, the inside of the cabin one is provided with the flow guide table one, and the flow guide table one is arranged in a conical shape.

[0016] Preferably, the sub-bin stirring assembly comprises a cabin two, a flow guide table two, a discharge pipe two and a rotating shaft two.

[0017] The cabin two is arranged at the top of the supporting plate and is located outside the cabin one, the cabin one is arranged annularly in eight on the inside of the storage tank, the ends of the eight distribution pipes away from the feeding pipe are located at the top of the cabin two, the eight distribution pipes and the eight cabin two are in one-to-one correspondence, the rotating shaft two is arranged at the center of the circular gear, the outside of the rotating shaft two is provided with the connecting ring three, the outside of the connecting ring three is provided with the stirring rod two, the stirring rod two is arranged annularly around the connecting ring three in three, the flow guide table two is arranged inside the cabin two, and the discharge pipe two is arranged at the bottom of the flow guide table one.

[0018] Preferably, the inside of the cabin one is provided with the buffer plate one, the buffer plate one is located at the top of the cabin one and is arranged in two, the two buffer plates one are arranged in upper and lower positions and are symmetrically arranged about the cabin one, the buffer plate two is arranged inside the cabin two and is located at the top, and the distribution is the same as that of the buffer plate one.

[0019] Compared with the prior art, the mortar enters cabin one and cabin two through the main flow pipe and the distribution pipe, so that the compartment effect is achieved, the proportion of the loose degree and the moisture content in each small compartment are accurately controlled after compartment, the dry sand agglomeration and segregation are avoided, the efficiency of subsequent construction is improved, the buffer plate one and the buffer plate two buffer the mortar, the mortar is prevented from directly falling to the bottom of the cabin one and the cabin two, so that the material can be uniformly distributed when entering the storage tank, the quality stability of the mortar is improved, the material is prevented from being segregated due to gravity or impact, the motor drives the stirring rod one and the stirring rod two to stir the mortar, so that the material can be uniformly distributed in the tank, the stratification or agglomeration of the materials with different components or particle sizes during storage is avoided, the consistency of the quality and performance of the mortar is helped to be ensured, the construction requirements are met, and meanwhile the material in the tank can be fully mixed, so that the uniformity and consistency of the mortar are improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structure schematic view of an embodiment of the utility model;

[0021] Figure 2 It is Figure 1 The internal structure schematic view of;

[0022] Figure 3 It is the bottom structure schematic view of compartment stirring mechanism;

[0023] Figure 4 It is the internal structure schematic view of cabin one;

[0024] Figure 5 It is the internal structure schematic view of cabin two.

[0025] Sign significance: 1, storage tank; 2, support frame; 301, feed pipe; 302, partition plate; 303, distribution pipe; 304, main flow pipe; 4, support plate; 501, motor; 502, shaft one; 503, gear plate; 504, cabin one; 505, discharge pipe one; 506, guide table one; 507, connecting ring one; 508, stirring rod one; 509, connecting ring two; 510, push plate; 511, cabin two; 512, guide table two; 513, discharge pipe two; 514, circular gear; 515, shaft two; 516, connecting ring three; 517, stirring rod two; 6, buffer plate one; 7, buffer plate two. DETAILED DESCRIPTION

[0026] Embodiment one

[0027] As Figures 1-2As shown, the utility model provides a kind of anti-segregation dry-mixed mortar storage tank, including storage tank 1, the support frame 2 of being set to the bottom of storage tank 1, the support plate 4 of being set to the inside of storage tank 1, compartment stirring mechanism and gear disc 503:

[0028] Compartment stirring mechanism is set to the inside of storage tank 1, the top of support plate 4 and the bottom of compartment stirring mechanism are connected, for the sand mortar compartment storage is carried out, and each cabin is stirred;

[0029] Gear disc 503 rotation is set to the inside bottom of compartment stirring mechanism, the outside of gear disc 503 is engaged with round gear 514, eight are set around gear disc 503 in round gear 514, and round gear 514 and gear disc 503 are rotated simultaneously under the driving of compartment stirring mechanism.

[0030] Flow dividing mechanism includes feed pipe 301, partition plate 302, distribution pipe 303 and main flow pipe 304;Main flow pipe 304 is set to the top of storage tank 1, feed pipe 301 is set to the top of main flow pipe 304, partition plate 302 is set to the inside of feed pipe 301, distribution pipe 303 is set to the outside of feed pipe 301, eight are set around distribution pipe 303 in the outside of feed pipe 301, and the end of distribution pipe 303 away from feed pipe 301 and the top of storage tank 1 are connected.

[0031] The inside of cabin one 504 is provided with buffer plate one 6, buffer plate one 6 is located at the top of cabin one 504, and is provided with two, two buffer plate one 6 is in upper and lower position, and is symmetrically arranged about cabin one 504, buffer plate two 7 is set to the inside of cabin two 511 and is located at top, and the distribution condition is same with buffer plate one 6, when sand mortar enters cabin one 504 and cabin two 511, can be buffered through buffer plate one 6 and buffer plate two 7, avoid direct drop to the bottom of cabin one 504 and cabin two 511, to segregation condition occurs.

[0032] Example two

[0033] As Figures 3-5 As shown, the utility model provides a kind of anti-segregation dry-mixed mortar storage tank, compared to example one, the structure of compartment stirring mechanism is introduced in detail in the embodiment.

[0034] The sub-bin stirring mechanism comprises a main bin stirring assembly and a sub-bin stirring assembly; the main bin stirring assembly is arranged at the shaft center of the storage tank 1 and is used for storing and stirring the mortar; the sub-bin stirring assembly is arranged at the side of the main bin stirring assembly and is used for storing and stirring the mortar in a sub-bin. The main bin stirring assembly comprises a motor 501, a rotating shaft 502, a cabin 504 and a discharge pipe 505; the motor 501 is arranged at the bottom of the storage tank 1, the bottom of the motor 501 is connected with the top of the support frame 2, the rotating shaft 502 is arranged at the output end of the motor 501, the outer side of the rotating shaft 502 is connected with the shaft center of the gear disc 503, the bottom of the circular gear 514 is rotationally connected with the inner side of the storage tank 1, the cabin 504 is arranged at the top of the support plate 4, the bottom of the main flow pipe 304 is opposite to the top of the cabin 511, the material pipe 1 is arranged at the bottom of the cabin 504, the outer side of the rotating shaft 502 is provided with a connecting ring 507, four connecting rings 507 are equidistantly arranged on the rotating shaft 502, the outer side of the connecting ring 507 is provided with a stirring rod 508, three stirring rods 508 are annularly arranged around the connecting ring 507, the part of the rotating shaft 502 close to the bottom of the cabin 504 is provided with a connecting ring 509, the outer side of the connecting ring 509 is provided with a pushing plate 510, the inner side of the cabin 504 is provided with a flow guide table 506, the flow guide table 506 is arranged in a conical shape, the bottom of the pushing plate 510 is attached to the outer side of the flow guide table 506, so as to push the mortar in the cabin 504 to the top of the discharge pipe 505, thereby guiding the mortar out of the cabin 504, the motor 501 is started, the motor 501 drives the rotating shaft 502 to rotate, the rotating shaft 502 drives the gear disc 503 to rotate, at the same time, the rotating shaft 502 drives the connecting ring 507 and the connecting ring 509 to rotate, the connecting ring 507 drives the stirring rod 508 to rotate when rotating, the stirring rod 508 rotates to fully stir the mortar inside, the discharge pipe 505 is opened when the mortar is needed, the rotating shaft 502 drives the pushing plate 510 to rotate through the connecting ring 509, so as to push the mortar to the inner side of the discharge pipe 505 and thereby discharge the mortar.The compartment stirring assembly comprises a chamber two 511, a guide table two 512, a discharge pipe two 513 and a rotating shaft two 515; the chamber two 511 is arranged on the top of the supporting plate 4 and is located outside the chamber one 504, eight chamber ones 504 are arranged in annular on the inside of the storage tank 1, and the ends of the eight distribution pipes 303 away from the feeding pipe 301 are located on the top of the eight chamber twos 511, the top of the eight distribution pipes 303 and the eight chamber twos 511 correspond to each other, the rotating shaft two 515 is arranged at the shaft center of the gear wheel 514, the outside of the rotating shaft two 515 is provided with a connecting ring three 516, the outside of the connecting ring three 516 is provided with a stirring rod two 517, the stirring rod two 517 is arranged in annular around the connecting ring three 516, the guide table two 512 is arranged on the inside of the chamber two 511, the guide table two 512 is inclined to the shaft center, the discharge pipe two 513 is arranged on the bottom of the guide table one 506, the end of the discharge pipe two 513 away from the guide table two 512 extends out of the side of the storage tank 1, when the gear disc 503 rotates, the gear wheel 514 rotates, the gear wheel 514 drives the rotating shaft two 515 to rotate, the rotating shaft two 515 drives the stirring rod two 517 to rotate through the connecting ring three 516, so that the mortar inside is stirred, when the mortar is needed, the discharge pipe two 513 is opened, and the mortar flows into the discharge pipe two 513 along the guide table two 512.

[0035] In summary, when the mortar is used, the mortar is poured into the feeding pipe 301, the poured mortar is divided into two parts by the partition plate 302, one part is on the inside of the partition plate 302, and the other part is on the outside of the partition plate 302, the mortar on the inside enters the chamber one 504 through the main flow pipe 304, and the mortar on the outside enters the chamber two 511 through the distribution pipe 303, when the mortar enters the chamber one 504 and the chamber two 511, the mortar can be buffered by the buffer plate one 6 and the buffer plate two 7, and finally falls into the bottom of the chamber one 504 and the chamber two 511, at the same time, the motor 501 is started, the motor 501 drives the rotating shaft one 502 to rotate, the rotating shaft one 502 drives the gear disc 503 to rotate, at the same time, the rotating shaft one 502 drives the connecting ring one 507 and the connecting ring two 509 to rotate, the connecting ring one 507 drives the stirring rod one 508 to rotate when rotating, the stirring rod one 508 stirs the mortar inside when rotating, the gear disc 503 drives the gear wheel 514 to rotate when rotating, the gear wheel 514 drives the rotating shaft two 515 to rotate, the rotating shaft two 515 drives the stirring rod two 517 to rotate through the connecting ring three 516, so that the mortar inside is stirred, thereby preventing the segregation phenomenon of the mortar, when the mortar is needed, the discharge pipe two 513 and the discharge pipe one 505 are opened, the rotating shaft one 502 drives the pushing plate 510 to rotate through the connecting ring two 509, so that the mortar is pushed into the inside of the discharge pipe one 505, thereby discharging, at the same time, the mortar in the chamber two 511 flows into the discharge pipe two 513 along the guide table two 512, the mortar in the discharge pipe one 505 and the discharge pipe two 513 is received, thereby being convenient to use.

[0036] The embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited to this, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present application.

Claims

1. An anti-segregation dry-mixed mortar storage tank, comprising a storage tank (1) and a supporting plate (4) arranged inside the storage tank (1); characterized in that, Also comprising: The compartment stirring mechanism is arranged inside the storage tank (1) for storing and stirring the mortar in each compartment; And the gear disc (503) is arranged at the bottom of the compartment stirring mechanism, the outside of the gear disc (503) is engaged with the round gear (514), there are eight round gears (514) arranged around the gear disc (503), and the round gear (514) and the gear disc (503) rotate simultaneously under the driving of the compartment stirring mechanism.

2. Anti-segregation dry mortars silo according to claim 1, characterized in that, Also comprising a flow distribution mechanism, which includes a feeding pipe (301), a partition plate (302), a distribution pipe (303) and a main flow pipe (304); The main flow pipe (304) is arranged at the top of the storage tank (1), the feeding pipe (301) is arranged at the top of the main flow pipe (304), the partition plate (302) is arranged inside the feeding pipe (301), the distribution pipe (303) is arranged outside the feeding pipe (301), there are eight distribution pipes (303) arranged around the outside of the feeding pipe (301), and the end of the distribution pipe (303) away from the feeding pipe (301) is connected with the top of the storage tank (1).

3. The anti-debonding dry mortar storage tank according to claim 1, characterized in that, The compartment stirring mechanism includes a main compartment stirring assembly and a compartment stirring assembly; The main compartment stirring assembly is arranged at the shaft center of the storage tank (1) for storing and stirring the mortar; The compartment stirring assembly is arranged at the side of the main compartment stirring assembly for storing and stirring the mortar in each compartment.

4. The anti-degassing dry-mix mortar storage tank according to claim 3, characterized in that, The main compartment stirring assembly includes a motor (501), a rotating shaft I (502), a compartment I (504) and a discharge pipe I (505); The motor (501) is arranged at the bottom of the storage tank (1), the rotating shaft I (502) is arranged at the output end of the motor (501), the outside of the rotating shaft I (502) is connected with the shaft center of the gear disc (503), the bottom of the round gear (514) is rotatably connected with the inside of the storage tank (1), the compartment I (504) is arranged at the top of the support plate (4), the bottom of the main flow pipe (304) is opposite to the top of the compartment II (511), the discharge pipe I is arranged at the bottom of the compartment I (504), the outside of the rotating shaft I (502) is provided with a connecting ring I (507), there are four connecting rings I (507) arranged equidistantly on the rotating shaft I (502), the outside of the connecting ring I (507) is provided with a stirring rod I (508), there are three stirring rods I (508) arranged around the connecting ring I (507), the part of the rotating shaft I (502) close to the bottom of the compartment I (504) is provided with a connecting ring II (509), the outside of the connecting ring II (509) is provided with a pushing plate (510), the inside of the compartment I (504) is provided with a flow guide table I (506), and the flow guide table I (506) is arranged in a conical shape.

5. The anti-degassing dry-mix mortar storage tank according to claim 4, characterized in that, The compartment stirring assembly includes a compartment II (511), a flow guide table II (512), a discharge pipe II (513) and a rotating shaft II (515); The cabin two (511) is arranged on the top of the support plate (4) and is located outside the cabin one (504), eight cabin ones (504) are arranged annularly on the inside of the storage tank (1), and the ends of the eight distribution pipes (303) away from the feeding pipe (301) are located on the top of the eight cabin two (511), the eight distribution pipes (303) and the eight cabin two (511) are one-to-one corresponding, the rotating shaft two (515) is arranged at the shaft center of the gear (514), the outside of the rotating shaft two (515) is provided with the connecting ring three (516), the outside of the connecting ring three (516) is provided with the stirring rod two (517), the stirring rod two (517) is annularly provided with three around the connecting ring three (516), the flow guide platform two (512) is arranged on the inside of the cabin two (511), and the discharge pipe two (513) is arranged on the bottom of the flow guide platform one (506).

6. The anti-degassing dry-mix mortar storage tank according to claim 5, characterized in that, The inside of the cabin one (504) is provided with the buffer plate one (6), the buffer plate one (6) is located on the top of the cabin one (504) and is provided with two, the two buffer plate ones (6) are arranged in upper and lower positions and are symmetrically arranged about the cabin one (504), and the buffer plate two (7) is arranged on the inside of the cabin two (511) and is located on the top, and the distribution is the same as that of the buffer plate one (6).

Citation Information

Patent Citations

  • Anti-segregation dry-mixed mortar storage tank

    CN201604937U