Rope winding machine

By designing a rope winding machine that includes a base, a slide table, and a winding frame, and using a lead screw drive and a sensor to sense the position, the automatic and uniform winding of the wire saw is achieved, which solves the problem of easy accumulation of wire saws in the prior art and improves winding efficiency and convenience.

CN223879175UActive Publication Date: 2026-02-06FUJIAN XIAPU ZHONGYUAN MACHINERY
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Patent Information

Application Number
CN202520573008.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-29
Publication Date
2026-02-06
Estimated Expiration
2035-03-29

AI Technical Summary

Technical Problem

Existing rope winding machines are prone to causing the rope saw to become tangled in one place during the winding process, requiring manual intervention for adjustment, which leads to wasted manpower and inconvenience.

Method used

A rope winding machine was designed, including a base, a slide table, a vertical frame, and a winding frame. The slide table is driven to slide back and forth by a lead screw, and the position is detected by a sensor to ensure that the rope saw is wound evenly. The winding seat and guide device are driven by a motor to realize automated wire laying and guidance, reducing manual intervention.

Benefits of technology

It enables automatic and uniform winding of the wire saw, eliminating the need for subsequent finishing steps, improving winding efficiency and convenience, reducing manual intervention, and increasing production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a rope winding machine which comprises a base, a sliding table which is driven by a lead screw to longitudinally slide in a reciprocating mode is arranged on the base, a vertical frame is fixedly arranged on the sliding table, a transition disc where a rope saw is wound is connected to the vertical frame in a rotating mode, and a winding frame is arranged on the transverse side of the base. The winding frame comprises a cylindrical winding seat and blocking frames symmetrically arranged on the two sides of the winding seat, each blocking frame comprises a round frame, a plurality of supports are evenly distributed on the round frame along the periphery of the round frame and extend outwards in the radial direction, the center of one end of the winding seat is driven by a motor, the blocking frame on the side away from the motor is detachably connected to the winding seat, and the blocking frames on the other side away from the motor are detachably connected to the winding seat. The rope winding machine is simple in structure, uniform in winding displacement during winding, more beneficial to the subsequent packaging procedure, capable of omitting the step of arranging the rope, and more convenient and efficient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a rope winding machine. BACKGROUND

[0002] At present, diamond string bead rope saw is more and more widely used in stone processing and building cutting industry, and the need for diamond string bead rope saw is also more and more big. The diamond rope saw includes a steel wire rope, a string bead and a spacer sleeve. The steel wire rope is a rope saw base body. The string bead is a sawing work action main body, and a surface of the string bead is provided with diamond particles. The string bead is arranged on the steel wire rope in a uniform and spaced manner. The spacer sleeve is arranged on the surface of the steel wire rope to protect the steel wire rope and has the functions of fixing the string bead and uniform wear during cutting. The rope saw in the form of a strip needs to be wound and packed during production and processing. However, the current winding method is to rotate a winding device uniformly, and workers need to adjust the winding direction of the rope saw to avoid winding the rope saw at one place when the rope saw rotates by itself, so that the rope saw winding is not formed or needs further line arrangement process, resulting in a large waste of manpower, which needs to be improved. SUMMARY

[0003] In view of the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a rope winding machine which is not only reasonable in structure but also convenient and fast.

[0004] In order to solve the above technical problem, the technical scheme of the utility model is as follows: a rope winding machine comprises a base, a sliding table driven by a lead screw to longitudinally reciprocate is arranged on the base, a vertical frame is fixed on the sliding table, a transition disc for winding the rope saw is rotatably connected to the vertical frame, a winding frame is arranged on the lateral side of the base, the winding frame comprises a cylindrical winding seat and symmetrically arranged blocking frames on both sides of the winding seat, the blocking frame comprises a circular frame, a plurality of supports are uniformly arranged along the outer periphery of the circular frame, the supports all extend radially outward, and the blocking frame on the side away from the motor is detachably connected to the winding seat.

[0005] Further, convex shafts are protruded from both ends of the winding seat, one convex shaft penetrates the blocking frame and is connected to the output shaft of the motor, and the blocking frame on this side is fixed on the convex shaft; the other end of the convex shaft is in a stepped shape, an external thread is arranged at the end, and the blocking frame on this side is fixed by screwing a nut through the external thread.

[0006] Further, the lead screw longitudinally extends and is driven by a driving motor at the end, the sliding table is connected to the lead screw through a lead screw nut, two guide rods are arranged in parallel on both sides of the lead screw, guide seats are fixed on the bottom of the sliding table, and guide holes for the guide rods to pass through and longitudinally guide are arranged in the guide seats.

[0007] Further, the base is provided with sensors on both longitudinal sides of the sliding table for sensing the sliding position of the sliding table, and the sensors are embedded in a vertical partition plate, the bottom of which is fixed to the base.

[0008] Further, the vertical frame is provided with three groups of connecting shafts in a "pin" shape array along the lateral direction, and the transition disc is provided with three groups of connecting shafts.

[0009] Further, the vertical frame is provided with a plurality of hanging rods on the front side for hanging tools, and a reinforcing plate is fixed to the back side of the vertical frame.

[0010] Further, the outer end of the bracket is fixed with a rubber guide plate, which extends outward in an arc shape, and the brackets and the rubber guide plates on the two brackets are symmetrically arranged to guide the rope saw during rotation.

[0011] Further, the base is provided with a support table on one side for mounting a motor, and two parallel extension frames on the other side, and a plurality of guide rollers are rotatably connected between the two extension frames.

[0012] Further, the end of the extension frame extends upward and obliquely, and the guide rollers are provided with two groups, which are arranged at the top of the oblique extension and the bending part.

[0013] Further, the base is provided with an electric control box, and a plurality of driving buttons are arranged on the electric control box.

[0014] Compared with the prior art, the utility model has the following beneficial effects: through the synchronous cooperation of the lead screw, the sliding table and the winding frame, the wire arrangement is uniform during winding, the wiring is prevented from being accumulated, the subsequent packaging process is more convenient, the wire arrangement step is saved, it is more convenient and efficient, and the design of the hanging rod is more convenient for hanging and repairing tools and instruments.

[0015] The utility model will be further described in detail below in combination with the drawings and specific embodiments. DRAWINGS

[0016] Fig. 1 It is a top view schematic diagram of the structure of the embodiment of the utility model;

[0017] Fig. 2 It is a front view schematic diagram of the structure of the embodiment of the utility model.

[0018] In the diagram: 1-base, 2-lead screw, 3-slide table, 4-vertical frame, 5-transition plate, 6-winding frame, 7-winding seat, 8-stop frame, 9-round frame, 10-support, 11-motor, 12-cam shaft, 13-external thread, 14-nut, 15-drive motor, 16-guide rod, 17-guide seat, 18-guide hole, 19-sensor, 20-vertical partition, 21-coupling shaft, 22-hanging rod, 23-reinforcing plate, 24-rubber guide plate, 25-support platform, 26-extension frame, 27-guide roller, 28-electric control box, 29-drive button, 30-winding groove, 31-wire saw. Detailed Implementation

[0019] To make the above-mentioned features and advantages of this utility model more apparent and understandable, specific embodiments are described below in conjunction with the accompanying drawings for detailed explanation.

[0020] like Figs. 1-2 As shown, a rope winding machine includes a base 1, on which a slide 3 driven by a lead screw 2 to slide longitudinally back and forth is provided. A vertical frame 4 is fixed on the slide, and a transition plate 5 for winding a rope saw 31 is rotatably connected to the vertical frame. The transition plate has winding grooves 30 recessed inward along its outer periphery to allow the rope saw to pass around. A winding frame 6 is provided on the horizontal side of the base. The winding frame includes a cylindrical winding seat 7 and symmetrically arranged baffles 8 on both sides of the winding seat. Several wire-locking grooves can be opened on the winding seat to lock the end of the rope saw for initial winding. The baffles include a circular frame 9, and several supports 10 are evenly distributed along its outer periphery. The supports all extend radially outward. One end of the winding seat is driven by a motor 11, and the baffles on the side away from the motor are detachably connected to the winding seat.

[0021] In this embodiment of the utility model, both ends of the winding seat have protruding convex shafts 12. One convex shaft passes through the side bracket and is connected to the motor output shaft. The side bracket is fixed to the convex shaft. The other end of the convex shaft is stepped and has an external thread 13 at the end. The side bracket is fixed by an external threaded nut 14.

[0022] In this embodiment of the utility model, the lead screw extends longitudinally and is driven at its end by a drive motor 15. The slide is connected to the lead screw via a lead screw nut. Two guide rods 16 are arranged parallel to each other on both sides of the lead screw. The guide rods extend longitudinally and are fixed to the base. The bottom of the slide is fixed with a guide seat 17. The guide seat is provided with a guide hole 18 for the guide rod to pass through and guide longitudinally.

[0023] In the embodiment of the utility model, the base is provided with inductor 19 for sensing the sliding position of the sliding table on the longitudinal two sides of the sliding table, the inductors are embedded in vertical partition 20, the vertical partition is fixedly connected to the base, the inductor can be a distance inductor or a contact inductor, when the sliding table moves forward to the longitudinal limit position, the screw reverses to make the sliding table move reversely, so that the wire is uniformly arranged when winding.

[0024] In the embodiment of the utility model, three groups of connecting shafts 21 in the shape of "pin" are arranged on the vertical frame in transverse intervals, and the transition discs are provided with three groups of connecting shafts.

[0025] In the embodiment of the utility model, a plurality of hanging rods 22 for hanging tools are longitudinally protruded from the front side of the vertical frame, and a reinforcing plate 23 is fixedly arranged on the back side of the vertical frame.

[0026] In the embodiment of the utility model, rubber guide plates 24 are fixedly connected to the outer ends of the brackets, the rubber guide plates are outwardly arc-shaped, and the brackets and the rubber guide plates on the two brackets are symmetrically arranged to guide the rope saw when rotating.

[0027] In the embodiment of the utility model, a support table 25 for mounting a motor is fixedly arranged on one side of the base, two parallel extension frames 26 are fixedly arranged on the other side, and a plurality of guide rollers 27 are rotatably connected between the two extension frames.

[0028] In the embodiment of the utility model, the end portions of the extension frames are upwardly and obliquely extended, the guide rollers are provided with two groups, and are arranged at the top of the obliquely extended portion and the bending portion, respectively.

[0029] In the embodiment of the utility model, an electric control box 28 is fixedly arranged on the base, and a plurality of driving buttons 29 are arranged on the electric control box.

[0030] The working principle of the embodiment of the utility model is as follows: when used, the end portion of the rope saw is sequentially wound around the guide rollers, the three groups of transition discs, and finally wound on the winding seat, then the motor and the driving motor are started, the winding frame is rotated to wind the rope saw, the driving motor drives the screw to rotate, and the sliding table reciprocally moves longitudinally when winding, so that the rope saw is uniformly wound on the winding frame to avoid winding at one place and affecting subsequent packaging, after winding is completed, the nut is loosened, the blocking bracket on one side is removed, the rope saw after winding is formed is pulled out, and subsequent packaging is waited, and the blocking bracket is reinstalled to wait for the next winding process.

[0031] The utility model is not limited to the above best embodiment, and anyone can derive other various forms of rope winding machines under the inspiration of the utility model. Any equal change and modification made within the scope of the utility model application patent shall belong to the coverage range of the utility model.

Claims

1. A rope winding machine, characterized in that: It includes a base, on which a slide table is arranged to slide longitudinally and reciprocally driven by a screw rod. A vertical frame is fixedly arranged on the slide table, and a transition disk around which a wire saw is wound is rotatably connected to the vertical frame. A wire winding frame is arranged on the transverse side of the base. The wire winding frame includes a wire winding seat in a cylindrical shape and blocking frames symmetrically arranged on both sides of the wire winding seat. The blocking frame includes a circular frame, and a plurality of brackets are evenly distributed along the outer circumference of the circular frame. The brackets all extend radially outwards. One end center of the wire winding seat is driven by a motor, and the blocking frame on the side far from the motor is detachably connected to the wire winding seat.

2. A rope winding machine according to claim 1, characterized in that Both ends of the wire winding seat protrude with convex shafts. One convex shaft penetrates through the blocking frame and is connected to the output shaft of the motor; the convex shaft at the other end is in a stepped shape and has an external thread at the end, and the blocking frame on this side is fixed by screwing a nut onto the external thread.

3. A rope winding machine according to claim 1, characterized in that: The screw rod extends longitudinally and is driven by a driving motor at the end. The slide table is connected to the screw rod through a screw rod nut. Two guide rods are arranged in parallel on both sides of the screw rod. Guide seats are fixedly arranged at the bottom of the slide table, and guide holes for the guide rods to pass through for longitudinal guiding are opened on the guide seats.

4. A rope winding machine according to claim 1, characterized in that: Sensors for sensing the sliding position of the slide table are arranged on both longitudinal sides of the slide table on the base. The sensors are all embedded and fixed on a vertical partition board, and the bottom of the vertical partition board is fixedly connected to the base.

5. A rope winding machine according to claim 1, characterized in that: Three groups of coaxial shafts arranged in a "pin" - shaped array are arranged at intervals transversely on the vertical frame, and three groups of the transition disks are rotatably connected to the coaxial shafts.

6. A rope winding machine according to claim 1, characterized in that: A plurality of hanging rods for hanging tools protrude longitudinally on the front side of the vertical frame.

7. A rope winding machine according to claim 1, characterized in that: Rubber guide plates are fixedly connected to the outer ends of the brackets. The rubber guide plates all extend outwards. The brackets and rubber guide plates on the two blocking frames are symmetrically arranged.

8. A rope winding machine according to claim 1, characterized in that: A support platform for installing the motor is fixedly arranged on one side of the base, and two parallel extension frames are fixedly arranged on the other side. A plurality of guide rollers are rotatably connected between the two extension frames.

9. A rope winding machine according to claim 8, characterized in that: The ends of the extension frames extend obliquely upwards. Two groups of guide rollers are arranged, respectively arranged at the top of the oblique extension and the bending part.

10. A rope winding machine according to claim 8, characterized in that: An electric control box is fixedly arranged on the base, and a plurality of driving buttons are arranged on the electric control box.