Efficient cotton cleaning device for cotton processing
By designing an automated cotton cleaning device, utilizing push plate vibration screening and magnetic adsorption technology, the problems of low efficiency and incomplete impurity separation in traditional cotton cleaning have been solved, achieving efficient and automated cotton cleaning.
Patent Information
- Application Number
- CN202520532929.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Traditional cotton cleaning methods are inefficient, manual operation is labor-intensive and ineffective, and existing mechanical equipment is unable to completely separate small impurities and iron impurities, which affects cotton quality and production efficiency.
A cotton cleaning device was designed, which uses a rotating rod to drive a push plate and a screening plate to vibrate and screen impurities, and uses a magnet to attract ferrous impurities to achieve automated cleaning.
It improves cotton cleaning efficiency, effectively separates large and small impurities and iron impurities, reduces manual labor intensity, and enhances cleaning effect and production efficiency.
Smart Images

Figure CN223879907U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the field of cotton cleaning, in particular to a high-efficiency cotton cleaning device for cotton processing. BACKGROUND
[0002] Cotton is a fiber extracted from the fruit of a cotton plant and is widely used in the textile industry as an important raw material for manufacturing clothing and home textile products.
[0003] During the processing and handling of cotton, impurities need to be removed to ensure the purity and quality of the cotton. In traditional cotton cleaning processes, manual or simple mechanical equipment is usually used for impurity screening and cleaning. These traditional methods have some obvious shortcomings, resulting in low work efficiency and poor cleaning effect.
[0004] Manual cleaning has high labor intensity and low efficiency. Not only a large amount of manpower is consumed during cleaning, but also the worker's energy and attention are easily dispersed during long-term work, thereby affecting the cleaning quality. In addition, manual operation cannot efficiently handle a large amount of cotton, especially in large-scale cotton processing, which often cannot meet the production demand, resulting in a prolonged production cycle and affecting production efficiency. Some existing mechanical cleaning equipment usually relies on static screens for impurity separation, and the screening effect is often affected by factors such as the nature of the cotton, the type and size of the impurities. For smaller and lighter impurities in the cotton, the existing screening equipment cannot completely separate the impurities, which affects the quality of the cotton. Moreover, the traditional cleaning equipment usually does not have an effective magnetic material separation function. During the planting and harvesting of cotton, machine equipment, tools, and agricultural machinery (such as tillage machines and harvesters) may contain iron components. When these equipment is used in the field, some iron materials (such as nails, wires, and rust) may fall off or be brought in by the cotton. The iron impurities in the cotton not only affect the appearance and quality of the cotton, but also may cause damage or wear to the subsequent processing equipment. CONTENT OF THE INVENTION
[0005] The high-efficiency cotton cleaning device for cotton processing provided by the application does not use manual cleaning when cleaning cotton, improves the cleaning efficiency of cotton, and separates iron impurities from cotton when using the device, thereby improving the practicality of the cleaning device.
[0006] To achieve the above-mentioned purpose, the application adopts the following technical solution: a high-efficiency cotton cleaning device for cotton processing, which comprises:
[0007] a machine body;
[0008] The first rotating rod is arranged on the two sides of the inner wall of the machine body through bearings, and two sleeves are fixedly arranged on the outer surface of the first rotating rod.
[0009] A plurality of first push plates are fixedly arranged on the outer surfaces of the two sleeves, and one side of the plurality of first push plates is a slope.
[0010] Two bottom plates are fixedly arranged on the inner walls of the two sides of the machine body, and a first telescopic rod is fixedly arranged on one side of each of the two bottom plates.
[0011] Two second telescopic rods are movably embedded on one side of each of the two first telescopic rods, and a circular plate is fixedly arranged on the outer surface of each of the two second telescopic rods, and each of the two second telescopic rods can slide in the inner wall of the corresponding first telescopic rod.
[0012] As a further improved scheme of the present application, one side of each of the two circular plates is fixedly provided with a spring, each of the two springs is movably arranged on the outer surface of the corresponding second telescopic rod, the two sides of the inner wall of the machine body are fixedly provided with a horizontal shaft, a screening plate is movably arranged on the outer surface of the horizontal shaft, one side of each of the two second telescopic rods is fixedly arranged on one side of the screening plate, one side of the machine body is provided with a driving motor, the output shaft of the driving motor drives the first rotating rod to rotate, further drives the plurality of first push plates to rotate through the two sleeves, the screening plate can rotate around the plurality of horizontal shafts, when the plurality of first push plates rotate, the slopes of the plurality of first push plates contact the slopes of the two second push plates, and each of the two second telescopic rods can slide in the inner wall of the corresponding first telescopic rod, at this time, the plurality of first push plates press the two second push plates, further causing one side of the screening plate to press the two second telescopic rods downward, causing the two circular plates and the two first telescopic rods to press the two springs, and the two springs generate a counteracting force when being pressed, the elastic force generated by the two springs pushes the two circular plates, further causing the two second telescopic rods to push the screening plate, under the vibration of the screening plate, the cotton on the screening plate and the pore size of the screening plate are screened, and larger or heavier impurities are separated, and the separated impurities fall into the inside of the collecting box.
[0013] As a further improved scheme of the present application, the output shaft of the driving motor is fixedly arranged on one side of the first rotating rod, and a feeding port is formed in one side of the machine body, the external power switch of the driving motor is turned on, and then the output shaft of the driving motor drives the first rotating rod to rotate, and the cotton to be cleaned is poured into the inside of the machine body through the feeding port.
[0014] As a further improvement of the application, the inner wall of the body is slidably provided with a collecting box, the inner wall of the body is fixedly provided with a partition plate, the collecting box can slide on the inner wall of the body, the impurities in the collecting box can be taken out by pulling the collecting box, and the partition plate prevents the cleaned cotton from falling into the collecting box.
[0015] As a further improvement of the application, the outer surface of the first rotating rod is fixedly sleeved with a first belt pulley, the outer surface of the first belt pulley is provided with a belt, and the inner wall of the belt is provided with a second belt pulley.
[0016] As a further improvement of the application, the two sides of the inner wall of the body are provided with a second rotating rod through a bearing, and the second belt pulley is fixedly sleeved on the outer surface of the second rotating rod.
[0017] As a further improvement of the application, the outer surface of the second rotating rod is fixedly provided with a plurality of stirring plates, the two sides of the plurality of stirring plates are both provided with magnets, the plurality of stirring plates drive the plurality of magnets to rotate, the plurality of rotating magnets and the cotton are in full contact, the ferromagnetic substances in the cotton are adsorbed, and the iron impurities are separated from the cotton.
[0018] As a further improvement of the application, the side of the body close to the second rotating rod is provided with a baffle through a screw, and the side of the body is provided with a discharge port.
[0019] Compared with the prior art, the application has the advantages and positive effects that,
[0020] 1、The application needs to clean the cotton, pour the cotton that needs to be cleaned into the inside of the machine body through the feed inlet, turn on the external power switch of the driving motor at this time, and then drive the output shaft of the driving motor to drive the first rotating rod to rotate, further drive the first push plate to rotate through the two collars, and the screening plate can rotate around the multiple horizontal shafts. When the multiple first push plates rotate, the inclined surfaces of the multiple first push plates respectively contact the inclined surfaces of the two second push plates, and the two second extension rods can slide on the inner walls of the two first extension rods. At this time, the multiple first push plates extrude the two second push plates, further extruding the two second extension rods on one side of the screening plate, so that the two circular plates and the two first extension rods extrude the two springs. When the multiple first push plates and the two second push plates are not in contact, the elastic force generated by the two springs pushes the two circular plates, further pushing the screening plate. Under the vibration of the screening plate, the cotton on the screening plate is separated from the impurities by the aperture of the screening plate, and the separated impurities fall into the inside of the collection box. By pulling the collection box, the impurities in the collection box can be taken out, so that when the cotton is cleaned, manual cleaning is not needed, the cleaning effect is good, and the cleaning efficiency of the cotton is improved.
[0021] 2、When the cotton is cleaned, the first rotating rod drives the first pulley to rotate, further drives the second pulley to rotate through the belt, and further drives the second rotating rod to rotate. When the second rotating rod rotates, the multiple stirring plates drive the multiple magnets to rotate, the multiple rotating magnets and the cotton are in full contact, the ferromagnetic substances in the cotton are adsorbed, the ferrous impurities are separated from the cotton, the iron impurities adsorbed by the multiple magnets can be taken out by rotating the screws on the baffle, the cleaned cotton falls through the discharge port, and the cleaning of the cotton is completed. Thus, when the device is used, the ferrous impurities can be separated from the cotton, and the practicality of the cleaning device is improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a side view of a high-efficiency cotton cleaning device for cotton processing.
[0023] Figure 2 It is a front view of a high-efficiency cotton cleaning device for cotton processing.
[0024] Figure 3 It is a sectional view of a high-efficiency cotton cleaning device for cotton processing.
[0025] Figure 4 It is a sectional view of a high-efficiency cotton cleaning device for cotton processing.
[0026] Figure 5 For the purpose of this application Figure 4 Enlarged view of A in the figure.
[0027] Legend: 1, body; 2, first rotating rod; 201, collar; 202, first push plate; 203, horizontal shaft; 204, screening plate; 205, second push plate; 206, partition plate; 207, driving motor; 208, collection box; 209, feed inlet; 210, bottom plate; 211, first telescopic rod; 212, second telescopic rod; 213, round plate; 214, spring; 3, first belt pulley; 301, belt; 302, second belt pulley; 303, second rotating rod; 304, stirring plate; 305, magnet; 306, baffle; 307, discharge port. DETAILED DESCRIPTION
[0028] In order to enable the above-mentioned purposes, features and advantages of the present application to be more clearly understood, the present application will be further described below with reference to the accompanying drawings and examples. It should be noted that the examples of the present application and the features in the examples can be combined with each other without conflict.
[0029] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be practiced without the specific details described herein, and therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0030] Example 1, as shown, the present application provides a high-efficiency cotton cleaning device for cotton processing, which comprises: Figures 1 to 5 Body 1;
[0031] First rotating rod 2 is arranged on both sides of the inner wall of body 1 through bearings, and two collars 201 are fixedly arranged on the outer surface of the first rotating rod 2, the first rotating rod 2 can rotate through bearings, and the rotation of the first rotating rod 2 drives the rotation of the two collars 201;
[0032] A plurality of first push plates 202 are fixedly arranged on the outer surfaces of the two collars 201, and one side of the plurality of first push plates 202 is a slope;
[0033] Two bottom plates 210 are fixedly arranged on the inner walls of both sides of the body 1, and one side of each of the two bottom plates 210 is fixedly provided with a first telescopic rod 211;
[0034] Two second telescopic rods 212 are movably embedded on one side of the two first telescopic rods 211, and a round plate 213 is fixedly arranged on the outer surface of each of the two second telescopic rods 212, and the two second telescopic rods 212 can slide in the inner walls of the two first telescopic rods 211, respectively.
[0035]
[0036] As Figures 1 to 5 shown, one side of the two circular plates 213 is fixedly provided with a spring 214, the two springs 214 are movably sleeved on the outer surfaces of the two second telescopic rods 212, the inner walls of the machine body 1 are fixedly provided with a horizontal shaft 203, the outer surface of the horizontal shaft 203 movably sleeved with a screening plate 204, one side of the two second telescopic rods 212 is fixedly provided on one side of the screening plate 204, one side of the screening plate 204 close to the first rotating rod 2 is fixedly provided with two second push plates 205, one side of the machine body 1 is provided with a driving motor 207, the output shaft of the driving motor 207 drives the first rotating rod 2 to rotate, further drives the plurality of first push plates 202 to rotate through the two sleeves 201, the screening plate 204 can rotate around the plurality of horizontal shafts 203, when the plurality of first push plates 202 rotate, the inclined surfaces of the plurality of first push plates 202 respectively contact with the inclined surfaces of the two second push plates 205, the two second telescopic rods 212 can slide at the inner walls of the two first telescopic rods 211, at this time, the plurality of first push plates 202 extrude the two second push plates 205, further extruding one side of the screening plate 204 to the two second telescopic rods 212, so that the two circular plates 213 and the two first telescopic rods 211 extrude the two springs 214, the two springs 214 are extruded to generate a counteracting force, when the plurality of first push plates 202 and the two second push plates 205 are not in contact, the elastic force generated by the two springs 214 pushes the two circular plates 213, further pushing the screening plate 204 by the two second telescopic rods 212, under the vibration of the screening plate 204, the cotton above the screening plate 204 and the impurities separated by the aperture of the screening plate 204, the separated impurities fall into the inside of the collecting box 208.
[0037] As Figures 1 to 5 shown, the output shaft of the driving motor 207 is fixedly provided on one side of the first rotating rod 2, the machine body 1 is provided with an inlet 209, opening the external power switch of the driving motor 207, further driving the output shaft of the driving motor 207 to rotate the first rotating rod 2, pouring the cotton needed to be cleaned into the inside of the machine body 1 through the inlet 209.
[0038] As Figures 1 to 5 shown, the inner wall of the machine body 1 is slidably provided with a collecting box 208, the inner wall of the machine body 1 is fixedly provided with a partition plate 206, the collecting box 208 can slide at the inner wall of the machine body 1, the impurities inside the collecting box 208 can be taken out by pulling the collecting box 208, the partition plate 206 prevents the cleaned cotton from falling into the inside of the collecting box 208.
[0039] As Figures 1 to 5As shown, the outer surface of the first rotating rod 2 is fixedly sleeved with a first belt pulley 3, the outer surface of the first belt pulley 3 is provided with a belt 301, the inner wall of the belt 301 is provided with a second belt pulley 302, when the cotton is cleaned, the first rotating rod 2 drives the first belt pulley 3 to rotate, further drives the second belt pulley 302 to rotate through the belt 301, and further drives the second rotating rod 303 to rotate through the second belt pulley 302.
[0040] As shown in the Figures 1 to 5 The inner wall of the body 1 is provided with a second rotating rod 303 on both sides through a bearing, the second belt pulley 302 is fixedly sleeved on the outer surface of the second rotating rod 303, the second rotating rod 303 can rotate through the bearing, and the second belt pulley 302 drives the second rotating rod 303 to rotate when rotating.
[0041] As shown in the Figures 1 to 5 The outer surface of the second rotating rod 303 is fixedly provided with a plurality of stirring plates 304, the two sides of the plurality of stirring plates 304 are both mounted with magnets 305, the plurality of stirring plates 304 drive the plurality of magnets 305 to rotate, the plurality of magnets 305 in rotation and the cotton are in full contact, and the ferromagnetic substances in the cotton are adsorbed, so that the iron impurities are separated from the cotton.
[0042] As shown in the Figures 1 to 5 The body 1 is provided with a baffle 306 on one side close to the second rotating rod 303 through a screw, one side of the body 1 is provided with a discharge port 307, the screw on the baffle 306 can be rotated to take out the iron impurities adsorbed by the plurality of magnets 305, the cleaned cotton falls through the discharge port 307, and the cleaning of the cotton is completed.
[0043] Working principle: when the cotton is cleaned, the cotton to be cleaned is poured into the inside of the machine body 1 through the feeding port 209, at this time the external power switch of the driving motor 207 is turned on, then the output shaft of the driving motor 207 drives the first rotating rod 2 to rotate, further drives the plurality of first push plates 202 to rotate through the two sleeves 201, the screening plate 204 can rotate around the plurality of horizontal shafts 203, when the plurality of first push plates 202 rotate, the inclined surfaces of the plurality of first push plates 202 respectively contact the inclined surfaces of the two second push plates 205, the two second extension rods 212 can slide on the inner walls of the two first extension rods 211, at this time the plurality of first push plates 202 extrude the two second push plates 205, further extruding one side of the screening plate 204 to the two second extension rods 212, so that the two circular plates 213 and the two first extension rods 211 extrude the two springs 214, the two springs 214 are extruded to generate a reverse force, when the plurality of first push plates 202 and the two second push plates 205 are not in contact, the elastic force generated by the two springs 214 pushes the two circular plates 213, further pushing the screening plate 204 by the two second extension rods 212, under the vibration of the screening plate 204, the cotton on the screening plate 204 and the aperture of the screening plate 204 are screened, the larger or heavier impurities are separated, the separated impurities fall into the inside of the collecting box 208, the impurities in the collecting box 208 can be taken out by pulling the collecting box 208, so that when the cotton is cleaned, the cleaning is not manually performed, the cleaning effect is better, and the cleaning efficiency of the cotton is improved, when the cotton is cleaned, the first rotating rod 2 drives the first belt pulley 3 to rotate, further drives the second belt pulley 302 to rotate through the belt 301, further drives the second rotating rod 303 to rotate by the second belt pulley 302, when the second rotating rod 303 rotates, the plurality of magnets 305 are driven to rotate by the plurality of stirring plates 304, the rotating plurality of magnets 305 and the cotton are in full contact, the ferromagnetic substances in the cotton are adsorbed, the ferrous impurities are separated from the cotton, the ferrous impurities adsorbed by the plurality of magnets 305 can be taken out by rotating the screws on the baffle 306, the cleaned cotton falls through the discharge port 307, the cleaning of the cotton is completed, so that when the device is used, the ferrous impurities can be separated from the cotton, and the practicality of the cleaning device is improved.
[0044] The above is only the preferred embodiment of the application, and is not intended to limit the application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments without departing from the technical solution of the application, according to the technical essence of the application, still belongs to the protection scope of the technical solution of the application.
Claims
1. A high efficiency cotton cleaning device for cotton processing, characterized by, The device comprises: A machine body (1); A first rotating rod (2) is arranged on both sides of the inner wall of the machine body (1) through bearings, and two collars (201) are fixedly arranged on the outer surface of the first rotating rod (2); A plurality of first push plates (202) are fixedly arranged on the outer surfaces of the two collars (201); Two bottom plates (210) are fixedly arranged on the inner walls of both sides of the machine body (1), and a first telescopic rod (211) is fixedly arranged on one side of each of the two bottom plates (210); Two second telescopic rods (212) are movably embedded on one side of each of the two first telescopic rods (211), and a circular plate (213) is fixedly arranged on the outer surface of each of the two second telescopic rods (212).
2. The high efficiency cotton cleaning device for cotton processing according to claim 1, characterized in that: A spring (214) is fixedly arranged on one side of each of the two circular plates (213), each of the two springs (214) is movably arranged on the outer surface of each of the two second telescopic rods (212), a horizontal shaft (203) is fixedly arranged on both sides of the inner wall of the machine body (1), a screening plate (204) is movably arranged on the outer surface of the horizontal shaft (203), one side of each of the two second telescopic rods (212) is fixedly arranged on one side of the screening plate (204), two second push plates (205) are fixedly arranged on one side of the screening plate (204) close to the first rotating rod (2), and a driving motor (207) is mounted on one side of the machine body (1).
3. A high efficiency cotton cleaning device for cotton processing according to claim 2, characterized in that: An output shaft of the driving motor (207) is fixedly arranged on one side of the first rotating rod (2), and a feeding port (209) is formed in one side of the machine body (1).
4. The high efficiency cotton cleaning device for cotton processing according to claim 1, characterized in that: A collecting box (208) is slidably arranged on the inner wall of the machine body (1), and a partition plate (206) is fixedly arranged on the inner wall of the machine body (1).
5. The high efficiency cotton cleaning device for cotton processing according to claim 2, characterized in that: A first pulley (3) is fixedly arranged on the outer surface of the first rotating rod (2), a belt (301) is arranged on the outer surface of the first pulley (3), and a second pulley (302) is arranged on the inner wall of the belt (301).
6. A high efficiency cotton cleaning device for cotton processing according to claim 5, characterized in that: Second rotating rods (303) are arranged on both sides of the inner wall of the machine body (1) through bearings, and the second pulley (302) is fixedly arranged on the outer surface of each of the second rotating rods (303).
7. A high efficiency cotton cleaning device for cotton processing according to claim 6, characterized in that: A plurality of stirring plates (304) are fixedly arranged on the outer surface of each of the second rotating rods (303), and a magnet (305) is mounted on both sides of each of the stirring plates (304).
8. A high efficiency cotton cleaning device for cotton processing according to claim 7, characterized in that: A baffle (306) is arranged on one side of the machine body (1) close to the second rotating rod (303) through screws, and a discharging port (307) is formed in one side of the machine body (1).