Waste heat recycling and reusing energy-saving device for pad dyeing production line
By setting up waste heat recovery and storage components during the fabric steaming process, the problems of waste heat and uneven steaming of quilted fabrics are solved, achieving efficient utilization of heat energy and improvement of product quality.
Patent Information
- Application Number
- CN202520534984.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-03-25
AI Technical Summary
During the fabric steaming process, residual heat is wasted, leading to energy waste and increased production costs. At the same time, the accumulation of quilted fabric causes uneven steaming, affecting product quality.
By setting up waste heat recovery and storage components, and utilizing structures such as diversion columns, heat-conducting copper pipes, and placement racks, the twill fabric can be steamed separately, improving the heat energy utilization rate and ensuring that there are gaps between each batch of fabric to ensure uniform steaming.
It improves thermal energy utilization, reduces production costs, prevents product fading, and enhances the quality of twill fabrics.
Smart Images
Figure CN223880024U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a waste heat recovery technical field especially relates to a kind of energy-saving device of waste heat recovery of pad dyeing production line. BACKGROUND
[0002] With the rapid development of textile industry, cloth steaming machine as an important production equipment, plays a key role in the post-processing process of cloth, cloth steaming machine is expanded by high-temperature steam, and the fiber of cloth is relaxed, and the flatness, softness and hygroscopicity of cloth are improved, however, in the process of cloth steaming, equipment often produces a large amount of waste heat, most of these heat energy is discharged to the environment, resulting in energy waste, increase production cost, also cause unnecessary burden to the environment, at the same time, when the jacquard cloth is steamed, most of the existing jacquard cloth is directly stacked together for steaming, and the internal jacquard cloth cannot be effectively steamed due to stacking during steaming, so that when the product using the cloth is cleaned in the later period, discoloration occurs, affecting the quality of brand, therefore, a kind of energy-saving device of waste heat recovery of pad dyeing production line is proposed. SUMMARY
[0003] The utility model aims at solving the shortcomings in the prior art, and provides an energy-saving device of waste heat recovery of pad dyeing production line, which is placed in the inside of multiple placing racks by setting storage components, and then multiple placing racks are placed on the supporting frame through positioning groove, positioning column and placing groove, so that there is a gap between each batch of jacquard cloth, so that steam can effectively and comprehensively steam the jacquard cloth, thereby improving the quality of the whole jacquard cloth and preventing discoloration of the product using the cloth in the later period.
[0004] To achieve the above object, the utility model provides the following technical scheme:
[0005] An energy-saving device of waste heat recovery of pad dyeing production line, comprising a steaming tank, a waste heat recovery assembly is arranged at the upper end of the steaming tank, the waste heat recovery assembly comprises a plurality of shunt columns connected with the steaming tank, a plurality of heat-conducting copper pipes are fixedly connected to the outer walls on both sides of the shunt columns, a discharge pipe is fixedly connected to the end of the heat-conducting copper pipe away from the shunt column, a heat preservation cover is fixedly connected to the upper end of the outer wall of the steaming tank, and a storage cavity is formed in the lower surface of the heat preservation cover.
[0006] The front end of the steaming tank is provided with a tank cover, the rear end of the tank cover is provided with a storage assembly, the storage assembly comprises a supporting frame fixedly connected to the lower end of the rear end outer wall of the tank cover, placing grooves are formed in the two sides of the upper surface of the supporting frame, a plurality of placing racks are arranged on the upper end of the supporting frame, a plurality of positioning columns are fixedly connected to the two sides of the lower surface of each placing rack, positioning grooves are formed in the two sides of the upper surface of each placing rack, and steaming grooves are formed in the middle of the upper surface of each placing rack.
[0007] Through the above technical scheme, the waste heat recovery assembly can effectively improve the utilization rate of heat energy and further reduce the production cost, and the storage assembly can effectively improve the overall quality of the woven fabric.
[0008] Further, the front end outer wall of the supporting frame is fixedly connected with a movable ring, and a plurality of rollers are arranged on the outer wall of the movable ring.
[0009] Through the above technical scheme, the rollers arranged on the movable ring can better move the storage assembly in the interior of the steaming tank.
[0010] Further, a sealing groove is formed in the edge of the front end outer wall of the steaming tank, a sealing gasket is fixedly connected to the edge of the rear end outer wall of the tank cover, and the tank cover is tightly combined with the steaming tank through the sealing gasket and the sealing groove.
[0011] Through the above technical scheme, the sealing groove and the sealing gasket can better maintain the overall sealing of the steaming tank.
[0012] Further, a plurality of supporting seats are fixedly connected to the two ends of the lower end of the tank body, and a supporting wheel is arranged on the lower end of the tank cover.
[0013] Through the above technical scheme, the supporting seats can better provide support for the steaming tank, and the supporting wheel can better provide active support for the tank cover when the tank cover moves.
[0014] Further, an electric sliding rail is fixedly connected to the front end outer wall of each supporting seat, an electric sliding block is slidably connected in the electric sliding rail, a connecting seat is fixedly connected to the upper surface of the electric sliding block, and the connecting seat is fixedly connected with the tank cover.
[0015] Through the above technical scheme, the electric sliding block and the electric sliding rail can more conveniently open and close the tank cover, avoiding the problem that the tank cover needs to be manually pulled open and pushed closed by workers in the past.
[0016] Further, the upper end of the body of the steaming tank is fixedly connected with a pressure gauge.
[0017] Through the above technical scheme, the internal state of the steaming tank can be observed more conveniently through the pressure gauge.
[0018] Further, the upper surface of the heat preservation cover is fixedly connected with a liquid injection pipe, which is in through connection with the storage cavity.
[0019] Through the above technical scheme, the internal part of the storage cavity can be injected with silicone oil more conveniently through the liquid injection pipe.
[0020] Further, the rear end of the exhaust pipe is fixedly connected with an exhaust valve.
[0021] Through the above technical scheme, the used steam can be collected and treated more conveniently through the exhaust valve.
[0022] The utility model has the following beneficial effects:
[0023] 1. The energy-saving device for recycling waste heat of the pad dyeing production line, through the waste heat recycling assembly, the fresh steam is continuously injected into the internal part of the steaming tank, then part of the steam enters the internal part of the heat-conducting copper pipe through the shunt column, so as to heat the silicone oil in the storage cavity, so that the heat preservation cover cooperates with the silicone oil to heat the steaming tank, thereby realizing the recycling of waste heat.
[0024] 2. The energy-saving device for recycling waste heat of the pad dyeing production line, through the storage assembly, the zephyr cloth is placed in the internal part of the plurality of placing racks, then the plurality of placing racks are placed on the supporting frame through the positioning groove, the positioning column and the placing groove, so that there is a gap between each batch of zephyr cloth, so that the steam can effectively and comprehensively perform the steaming treatment on the zephyr cloth, thereby improving the quality of the zephyr cloth and preventing the product using the cloth from fading. DRAWINGS
[0025] Figure 1 It is an expanded schematic view of the energy-saving device for recycling waste heat of the pad dyeing production line.
[0026] Figure 2 It is an exploded view of the storage assembly in the energy-saving device for recycling waste heat of the pad dyeing production line.
[0027] Figure 3 It is an exploded view of the waste heat recycling assembly in the energy-saving device for recycling waste heat of the pad dyeing production line.
[0028] Figure 4The shaft drawing of the energy-saving device for recovering and reusing waste heat of the pad dyeing production line is provided in the utility model.
[0029] Figure 5 The structure diagram of the heat conduction copper pipe in the energy-saving device for recovering and reusing waste heat of the pad dyeing production line is provided in the utility model.
[0030] Legend:
[0031] 1, steaming tank, 2, support seat, 3, closed groove, 4, electric sliding rail, 5, tank cover, 6, electric sliding block,
[0032] 7, waste heat recovery assembly, 701, shunt column, 702, exhaust pipe, 703, heat conduction copper pipe, 704, heat preservation cover, 705, exhaust valve, 706, storage cavity,
[0033] 8, storage assembly, 801, support frame, 802, placing groove, 803, movable ring, 804, roller, 805, placing rack, 806, positioning column, 807, steaming groove, 808, positioning groove,
[0034] 9, pressure gauge, 10, air inlet pipe, 11, liquid injection pipe, 12, sealing gasket, 13, connecting seat, 14, supporting wheel, 15, differentiation pipe, 16, communication pipe. Specific implementation
[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0036] An embodiment provided by the utility model:
[0037] Reference Figure 1 , Figure 2 and Figure 3 :
[0038] An energy-saving device for recovering and reusing waste heat of a pad dyeing production line, comprising a steaming tank 1, wherein the upper end of the steaming tank 1 is provided with a waste heat recovery assembly 7, the waste heat recovery assembly 7 comprises a plurality of shunt columns 701 connected through the steaming tank 1, the outer walls on both sides of the shunt column 701 are fixedly connected with a plurality of heat conduction copper pipes 703, one end of the heat conduction copper pipe 703 away from the shunt column 701 is fixedly connected with an exhaust pipe 702, the upper end of the outer wall of the steaming tank 1 is fixedly connected with a heat preservation cover 704, and the lower surface of the heat preservation cover 704 is provided with a storage cavity 706.
[0039] The front end of the steaming tank 1 is provided with a tank cover 5, the rear end of the tank cover 5 is provided with a storage assembly 8, the storage assembly 8 comprises a supporting frame 801 fixedly connected to the lower end of the outer wall of the rear end of the tank cover 5, the upper surface of the supporting frame 801 is provided with a placing groove 802 on both sides, the upper end of the supporting frame 801 is provided with a plurality of placing racks 805, the lower surface of each placing rack 805 is fixedly connected with a plurality of positioning columns 806, the upper surface of each placing rack 805 is provided with a positioning groove 808, and the upper surface of each placing rack 805 is provided with a steaming groove 807 in the middle part; one side of the steaming tank 1 is provided with a differentiation pipe 15, the upper part of the rear end of the pipe body of the differentiation pipe 15 is fixedly connected with an air inlet pipe 10, and the side close to the steaming tank 1 of the differentiation pipe 15 is fixedly connected with a plurality of communication pipes 16.
[0040] The waste heat recovery assembly 7 can effectively improve the utilization rate of heat energy and further reduce the production cost, and the storage assembly 8 can effectively improve the quality of the whole flowered cloth.
[0041] Referring to Figure 2 :
[0042] The outer wall of the front end of the supporting frame 801 is fixedly connected with a movable ring 803, and the outer wall of the movable ring 803 is provided with a plurality of rollers 804, which can better move the storage assembly 8 in the steaming tank 1.
[0043] Referring to Figure 2 and Figure 3 :
[0044] The edge of the outer wall of the front end of the steaming tank 1 is provided with a sealing groove 3, and the edge of the outer wall of the rear end of the tank cover 5 is fixedly connected with a sealing gasket 12; the tank cover 5 is tightly combined with the steaming tank 1 through the sealing gasket 12 and the sealing groove 3; the steaming tank 1 can be better sealed as a whole through the sealing groove 3 and the sealing gasket 12; the lower end of the tank body of the steaming tank 1 is fixedly connected with a plurality of supporting seats 2; the lower end of the tank cover 5 is provided with a supporting wheel 14; the steaming tank 1 can be better supported through the supporting seats 2; and the tank cover 5 can be better supported when moving through the supporting wheel 14.
[0045] Referring to Figure 2 and Figure 4 :
[0046] The front end of the supporting seat 2 is fixedly connected with an electric sliding rail 4, the electric sliding rail 4 is slidably connected with an electric sliding block 6 in the inside, the upper surface of the electric sliding block 6 is fixedly connected with a connecting seat 13, and the connecting seat 13 is fixedly connected with the tank cover 5; the tank cover 5 can be more conveniently opened and closed through the electric sliding block 6 and the electric sliding rail 4, thereby avoiding the problem that the tank cover 5 needs to be manually pulled open and pushed closed by the staff.
[0047] With reference to Figure 1 :
[0048] The upper end of the body of the steaming tank 1 is fixedly connected with a pressure gauge 9, through which the internal state of the steaming tank 1 can be more conveniently observed; the upper surface of the heat preservation cover 704 is fixedly connected with a liquid injection pipe 11, which is in through connection with the storage cavity 706, and through the provided liquid injection pipe 11, the interior of the storage cavity 706 can be more conveniently injected with silicone oil.
[0049] With reference to Figure 5 :
[0050] The rear end of each of the flow discharge pipes 702 is fixedly connected with an exhaust valve 705, through which the used steam can be more conveniently collected and treated.
[0051] Working principle: in use, the electric sliding block 6 moves in the electric sliding rail 4, so that the electric sliding block 6 drives the tank cover 5 to open through the connecting seat 13; when the tank cover 5 is opened, the support frame 801 is driven to move out of the interior of the steaming tank 1; when the support frame 801 moves out, the other end of the support frame 801 drives the movable ring 803 to move in the interior of the steaming tank 1, so that the movable ring 803 plays a supporting role for the support frame 801; then the staff places the placing frame 805 full of plaited cloth in the placing groove 802 on the support frame 801 through the lower positioning column 806; then the upper placing frame 805 is sequentially stacked and placed in the positioning groove 808 of the lower placing frame 805 through the positioning column 806; then the tank cover 5 is closed through the electric sliding block 6; then steam is injected into the differentiation pipe 15 through the air inlet pipe 10; then the steam enters the interior of the steaming tank 1 through the communication pipe 16; then the plaited cloth in the interior is steamed through the heat of the steam; then the pressure in the interior of the steaming tank 1 is increased through the subsequent steam; then the steam after steaming the plaited cloth at the upper end is forced to enter the interior of the heat conducting copper pipe 703 through the flow dividing column 701; then the silicone oil in the storage cavity 706 is heated through the plurality of heat conducting copper pipes 703; then the silicone oil cooperates with the heat preservation cover 704 to heat preserve the steaming tank 1; then the used steam is discharged from the exhaust valve 705 and enters the next process for treatment.
[0052] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. An energy-saving device for recovering and reusing waste heat of a padding production line, comprising a steaming tank (1), characterized in that: The upper end of the steaming tank (1) is provided with a waste heat recovery assembly (7), the waste heat recovery assembly (7) comprises a plurality of shunt columns (701) which are connected with the steaming tank (1), the outer walls of the two sides of the shunt column (701) are fixedly connected with a plurality of heat-conducting copper pipes (703), the ends of the heat-conducting copper pipes (703) away from the shunt column (701) are fixedly connected with a plurality of exhaust pipes (702), the upper end of the outer wall of the steaming tank (1) is fixedly connected with a heat preservation cover (704), and the lower surface of the heat preservation cover (704) is provided with a storage cavity (706). The front end of the steaming tank (1) is provided with a tank cover (5), the rear end of the tank cover (5) is provided with a storage assembly (8), the storage assembly (8) comprises a supporting frame (801) fixedly connected to the lower end of the rear end outer wall of the tank cover (5), the upper surface of the supporting frame (801) is provided with a placing groove (802) on both sides, the upper end of the supporting frame (801) is provided with a plurality of placing racks (805), the lower surfaces of the plurality of placing racks (805) are fixedly connected with a plurality of positioning columns (806) on both sides, the upper surfaces of the plurality of placing racks (805) are provided with a plurality of positioning grooves (808) on both sides, and the upper surfaces of the plurality of placing racks (805) are provided with a steaming groove (807) in the middle.
2. The energy-saving device for recovering and reusing waste heat of a padding production line according to claim 1, characterized in that: The front end outer wall of the supporting frame (801) is fixedly connected with a movable ring (803), and the outer wall of the movable ring (803) is provided with a plurality of rollers (804).
3. The energy saving device for recovering and reusing waste heat of a padding production line according to claim 1, characterized in that: The edge of the front end outer wall of the steaming tank (1) is provided with a sealing groove (3), the edge of the rear end outer wall of the tank cover (5) is fixedly connected with a sealing gasket (12), and the tank cover (5) is tightly combined with the steaming tank (1) through the sealing gasket (12) and the sealing groove (3).
4. The energy saving device for recovering and reusing waste heat of a padding production line according to claim 1, characterized in that: The lower end of the tank body of the steaming tank (1) is fixedly connected with a plurality of supporting seats (2) at both ends, and the lower end of the tank cover (5) is provided with a supporting wheel (14).
5. The energy saving device for recovering and reusing waste heat of a padding production line according to claim 4, characterized in that: The front end outer wall of the supporting seat (2) is fixedly connected with an electric sliding rail (4), the electric sliding rail (4) is slidably connected with an electric sliding block (6) in the inside, the upper surface of the electric sliding block (6) is fixedly connected with a connecting seat (13), and the connecting seat (13) is fixedly connected with the tank cover (5).
6. The energy saving device for recovering and reusing waste heat of a padding production line according to claim 1, characterized in that: The upper end of the tank body of the steaming tank (1) is fixedly connected with a pressure gauge (9).
7. The energy saving device for recovering and reusing waste heat of a padding production line according to claim 1, characterized in that: The upper surface of the heat preservation cover (704) is fixedly connected with a liquid injection pipe (11), and the liquid injection pipe (11) is connected with the storage cavity (706).
8. The energy saving device for recovering and reusing waste heat of a padding production line according to claim 1, characterized in that: The rear end of the exhaust pipe (702) is fixedly connected with an exhaust valve (705).