Walking device for open-air continuous miner

By designing a four-wheel drive walking device for the open-pit continuous coal mining machine, the problem of continuous walking of the large-tonnage open-pit continuous coal mining machine was solved, the stability and adaptability of the coal mining machine were improved, and normal operation in complex environments was ensured.

CN223881172UActive Publication Date: 2026-02-06CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202520138752.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-02-06
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Existing open-pit continuous coal mining machines use two-wheel drive, which cannot meet the continuous travel requirements of large-tonnage open-pit continuous coal mining machines, and have poor overload capacity and travel adaptability.

Method used

Design a traveling device for an open-pit continuous coal mining machine. It adopts a four-wheel drive system, which enables all four drive wheels to provide power simultaneously by installing two drive mechanisms and drive wheels on each traveling mechanism. It is also equipped with tracks, track rollers, and support rollers to improve stability and adaptability.

Benefits of technology

It improves the traction, stability and overload capacity of the open-pit continuous coal mining machine, ensuring normal operation in complex terrain and harsh environments, reducing the impact of malfunctions, and improving the working efficiency and reliability of the coal mining machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of design and manufacturing of open-pit coal mining machines, in particular to a walking device for an open-pit continuous coal mining machine. The device comprises a main machine frame and two walking mechanisms, wherein the two walking mechanisms are correspondingly arranged on the two side walls of the main machine frame in parallel respectively; each walking mechanism comprises two driving mechanisms, two driving wheels, a crawler belt and a mounting assembly, the mounting assembly is mounted on the side wall of one side of the main rack through a connecting piece, the two driving wheels are rotatably mounted at the front end and the rear end of the mounting assembly correspondingly, and the outer walls of the two driving wheels are sleeved with the crawler belts; the two driving mechanisms are connected with the two driving wheels in a one-to-one correspondence mode and drive the two driving wheels to rotate at the same time so as to drive the crawler belt to rotate. An independent driving mechanism is arranged on each driving wheel, so that four-wheel driving is realized, the walking capacity, the overload capacity and the adaptability of the coal mining machine are greatly improved, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the design and manufacturing technical field of open coal mining machine, especially relate to a walking device for open continuous coal mining machine. BACKGROUND

[0002] Open mining is to remove the rock and covering on the coal seam, so that the coal is exposed to the ground for mining, wherein the process of removing the soil rock is called stripping, and the process of mining coal is called coal mining. Open continuous coal mining machine is a mechanical equipment for coal mining in open coal mine. It is mainly composed of pick, chain conveyor, main machine, support device and the like. Its working principle is that the coal is conveyed from the pick to the main machine through the chain conveyor, then the main machine is broken and screened, and finally the coal is conveyed to the hopper or belt conveyor through the chain conveyor. During the whole coal mining process, the machine does not stop and does not need manual intervention, so it has the characteristics of high efficiency, continuity and automation.

[0003] At present, most of the open coal mining adopts the mining process of blasting loosening - front loader excavation - mine truck transportation. The drilling and blasting during the blasting loosening cause great pollution to the environment, and the mined coal has large size, which needs to be transported to the mobile crushing station for crushing, increasing the ton coal cost. The open continuous coal mining machine used for open coal mining can greatly reduce the ton coal cost, and the continuous walking of the open continuous coal mining machine is the key to realize the continuous coal mining of the open continuous coal mining machine.

[0004] However, in the prior art, most of the open continuous coal mining machines adopt two drives, only two driving devices, the open continuous coal mining machine has large tonnage, the two drives cannot well meet the continuous walking of the large-tonnage open continuous coal mining machine, the overload capacity is poor, and the walking adaptability is poor. UTILITY MODEL CONTENTS

[0005] (I) Technical problem to be solved

[0006] In view of the above-mentioned shortcomings and deficiencies of the prior art, the utility model provides a walking device for open continuous coal mining machine, which solves the technical problems that the existing open continuous coal mining machine adopts two drives, cannot well meet the continuous walking of the large-tonnage open continuous coal mining machine, has poor overload capacity and poor walking adaptability.

[0007] (II) Technical scheme

[0008] In order to achieve the above-mentioned purposes, the main technical scheme of the utility model comprises:

[0009] The utility model provides a walking device for open -air continuous coal -winning machine, including mainframe and two walking mechanism, two walking mechanism correspondingly install on the both sides side wall of mainframe respectively, walking mechanism all includes two drive mechanism, two drive wheels, track and installation component, installation component passes through connecting piece and installs on the one side side wall of mainframe, two drive wheels rotatablely install on the front and rear ends of installation component respectively, the track is set on the outer wall of two drive wheels, two drive mechanism is connected with two drive wheels one by one and simultaneously drives two drive wheels rotation to drive track rotation.

[0010] Preferably, the drive mechanism comprises a driving member and a speed reducer; the driving member, the drive wheel and the speed reducer are all installed in the installation component, and the driving member is connected with the drive wheel through the speed reducer.

[0011] Preferably, the installation component comprises a walking frame and two mounting frames; the walking frame is installed on the one side side wall of the mainframe in parallel through the connecting piece, and the two mounting frames are installed on the front and rear ends of the walking frame respectively; the drive wheel, the driving member and the speed reducer are all installed in the mounting frame.

[0012] Preferably, the mounting frame is in an arc structure.

[0013] Preferably, the driving member is a hydraulic motor.

[0014] Preferably, a plurality of clamping grooves are arranged on the track; a plurality of clamping blocks are arranged on the circumferential outer wall of the drive wheel, the plurality of clamping blocks are arranged in a circumferential array with the axis of the drive wheel as the center, and the plurality of clamping blocks are exposed to the mounting frame; when the drive wheel rotates, the plurality of clamping blocks can be matched with the plurality of clamping grooves one by one to drive the track to rotate.

[0015] Preferably, the walking device further comprises a chain sprocket and a connecting frame; the chain sprocket is rotatably installed on the walking frame through the connecting frame, the chain sprocket is located above the walking frame, and the inner wall of the track can be attached to the outer wall of the chain sprocket to support the track.

[0016] Preferably, a plurality of chain sprockets are arranged, and the plurality of chain sprockets are arranged at equal intervals and coaxially.

[0017] Preferably, the walking device further comprises a supporting wheel and a fixing frame; the supporting wheel is rotatably installed on the walking frame through the fixing frame, the supporting wheel is located below the walking frame, and the inner wall of the track can be attached to the outer wall of the supporting wheel to support the open -air continuous coal -winning machine.

[0018] Preferably, the plurality of supporting wheels are arranged equidistantly and coaxially.

[0019] (III) Beneficial Effects

[0020] The beneficial effects of the utility model are:

[0021] The walking device for the open-air continuous coal mining machine of the utility model, through setting two walking mechanisms, and installing two driving mechanisms and two driving wheels on each walking mechanism, can realize setting one independent driving mechanism for each driving wheel, realize four-wheel drive, that is, four driving wheels provide power at the same time, greatly improve the traction, improve the stability of the walking device, meet even if the tonnage of the open-air continuous coal mining is too large, the continuous walking of the walking device can also be ensured, not only improve the coal mining amount, but also can improve the overload capacity of the coal mining machine. Moreover, even in complex terrain and harsh environment, the walking device can walk normally, even if one of the driving mechanisms fails, the other driving mechanisms can still work, ensuring the continuous operation of the walking device, improving the walking adaptability and reliability. The utility model has simple structure, convenient and fast disassembly and assembly, greatly improves the walking ability, overload capacity and adaptability of the coal mining machine, and improves the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is an overall top view structural schematic diagram of the walking device for the open-air continuous coal mining machine of the utility model;

[0023] Figure 2 It is a single-side overall structure perspective schematic diagram of the walking device for the open-air continuous coal mining machine of the utility model;

[0024] Figure 3 It is a single-side disassembly structure perspective schematic diagram of the walking device for the open-air continuous coal mining machine of the utility model;

[0025] Figure 4 It is a single-side disassembly structure side view schematic diagram of the walking device for the open-air continuous coal mining machine of the utility model.

[0026]

Explanation of the drawings

[0027] 1: main frame; 2: walking mechanism; 21: driving mechanism; 211: driving piece; 212: speed reducer; 22: driving wheel; 221: clamping block; 23: mounting assembly; 231: walking frame; 232: mounting frame; 3: supporting sprocket; 4: supporting wheel; 5: connecting piece; 6: connecting frame; 7: fixing frame. DETAILED DESCRIPTION

[0028] In order to better explain the utility model, in order to facilitate understanding, the utility model is described in detail below by specific embodiments in conjunction with the drawings.

[0029] As Figure 1 Indicated, the walking device for the open continuous coal mining machine of the embodiment, including main frame 1 and two walking mechanisms 2, two walking mechanisms 2 are respectively parallelly correspondingly installed on the two side walls of main frame 1.

[0030] Specifically, as Figure 3 And Figure 4 Indicated, walking mechanism 2 all includes two drive mechanisms 21, two drive wheels 22, track and installation assembly 23, installation assembly 23 is installed on the side wall of main frame 1 by connecting piece 5, two drive wheels 22 are rotatably installed on the front and rear ends of installation assembly 23, track is sleeved on the outer wall of two drive wheels 22, two drive mechanisms 21 are connected with two drive wheels 22 one by one and simultaneously drive two drive wheels 22 to rotate to drive track to rotate. By setting two walking mechanisms 2, and installing two drive mechanisms 21 and two drive wheels 22 on each walking mechanism 2, it can realize that one independent drive mechanism 21 is set for each drive wheel 22, realizes four-wheel drive, that is, four drive wheels 22 simultaneously provide power, greatly improves the traction, improves the stability of walking device, satisfies even if the tonnage of open continuous coal mining is too large, walking device's continuous walking is also guaranteed, not only improves the coal mining amount, but also can improve the overload capacity of coal mining machine. Moreover, even in complex terrain and harsh environment, walking device can normally walk, even if one of drive mechanisms 21 fails, other drive mechanisms 21 can still work, ensure the continuous operation of walking device, improve walking adaptability and reliability. It needs to be explained that the rotating speed of four drive mechanisms 21 when driving four drive wheels 22 respectively is same, avoids track jam.

[0031] Further, as Figure 3 And Figure 4As shown, the driving mechanism 21 comprises a driving member 211 and a speed reducer 212. The driving wheel 22, the driving member 211 and the speed reducer 212 are all installed in the mounting assembly 23, which reduces the influence of external environmental factors such as dust, moisture and the like on the driving wheel 22, the driving member 211 and the speed reducer 212, thereby improving the reliability and durability of the system. The driving member 211 is connected with the driving wheel 22 through the speed reducer 212. The driving member 211, the speed reducer 212 and the driving wheel 22 are coaxially arranged. By arranging the driving member 211 and the speed reducer 212, the speed reducer 212 can increase the output torque of the driving wheel 22, so that it can better cope with the operation requirements under heavy load and complex terrain conditions. In addition, the speed reducer 212 can select a suitable speed reduction ratio according to the specific working conditions, further enhancing the adaptability and flexibility of the walking device. Preferably, the driving member 211 is a hydraulic motor, which can provide extremely high starting torque and continuous working torque, provide greater power output, and at the same time ensure smooth and rapid response of the track movement. Compared with an electronic motor, the hydraulic motor can work in complex working conditions such as wading, reducing problems caused by electrical faults. When the walking device needs to work, the four driving members 211 are started to rotate synchronously, and at the same time the speed of the driving member 211 is reduced through the speed reducer 212 to increase the torque, so as to drive the four driving wheels 22 to rotate at the same speed, thereby driving the track to rotate and realizing the walking of the walking device.

[0032] Further, as shown in Figures 2-3 The mounting assembly 23 comprises a walking frame 231 and two mounting frames 232. The walking frame 231 is installed in parallel with the side wall of the main frame 1 through the connecting piece 5, which ensures the stability of the walking mechanism 2, not only provides sufficient support for the main frame 1, but also ensures the stable operation of the walking mechanism 2 under various working conditions, reduces mechanical damage caused by vibration or impact, and improves the overall reliability of the walking device. The two mounting frames 232 are respectively installed at the front and rear ends of the walking frame 231, and the driving wheel 22, the driving member 211 and the speed reducer 212 are all installed in the mounting frame 232, and the mounting frame 232 forms a closed protection environment, effectively isolating the influence of external dust, moisture and other harmful substances. Preferably, the mounting frame 232 is in an arc shape. Among them, the end of the mounting frame 232 away from the walking frame 231 is in an arc shape, which can avoid collision between the track and the mounting frame 232, so that the track is more smooth when passing around the driving wheel 22, reducing the friction and jamming between the track and the mounting frame 232.

[0033] Further, as shown in Figure 4As shown, the track is provided with a plurality of clamping grooves. The circumferential outer wall of the driving wheel 22 is provided with a plurality of clamping blocks 221, which are arranged in a circumferential array with the axis of the driving wheel 22 as the center, and the plurality of clamping blocks 221 are exposed to the mounting frame 232. When the driving wheel 22 rotates, the plurality of clamping blocks 221 can be matched with the plurality of clamping grooves one by one to drive the track to rotate, ensuring that the driving wheel 22 can directly and accurately drive the track to move when rotating, providing higher reliability and more stable power transmission, and reducing the risk of slipping.

[0034] Further, as shown, Figures 2-4 The walking device further includes a chain sprocket 3 and a connecting frame 6. The chain sprocket 3 is rotatably mounted on the walking frame 231 through the connecting frame 6, and the chain sprocket 3 is located above the walking frame 231, and the inner wall of the track can be fitted with the outer wall of the chain sprocket 3, which is used to support the track, so as to effectively support the upper part of the track, prevent the track from sagging during operation due to its own weight or load, and ensure that the track maintains proper tension and correct running trajectory, thereby improving the stability and reliability of the walking system. Preferably, a plurality of chain sprockets 3 are provided, which are arranged at equal intervals and coaxially, which can ensure that the track is uniformly supported, so that the track runs more smoothly during operation, reduces bumps and vibrations, and at the same time, the chain sprocket 3 and the track form rolling friction, reducing the frictional resistance between the track and the walking frame 231.

[0035] Further, as shown, Figures 2-4 The walking device further includes a chain sprocket 3 and a connecting frame 6. The chain sprocket 3 is rotatably mounted on the walking frame 231 through the connecting frame 6, and the chain sprocket 3 is located above the walking frame 231, and the inner wall of the track can be fitted with the outer wall of the chain sprocket 3, which is used to support the track, so as to effectively support the upper part of the track, prevent the track from sagging during operation due to its own weight or load, and ensure that the track maintains proper tension and correct running trajectory, thereby improving the stability and reliability of the walking system. Preferably, a plurality of chain sprockets 3 are provided, which are arranged at equal intervals and coaxially, which can ensure that the track is uniformly supported, so that the track runs more smoothly during operation, reduces bumps and vibrations, and at the same time, the chain sprocket 3 and the track form rolling friction, reducing the frictional resistance between the track and the walking frame 231.

[0036] The walking device of the present embodiment for the strip mining continuous miner has a simple structure, is easy to disassemble and assemble, greatly improves the walking ability, overload capacity and adaptability of the miner, and improves the work efficiency.

[0037] In the description of the utility model, it is necessary to understand that the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0038] In the utility model, unless otherwise specifically defined and limited, the terms "installation", "connection", "connection", "fixing" and the like should be understood in a broad sense, for example, it can be connected, or it can be detachable, or it can be integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium; it can be the communication between two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.

[0039] In the utility model, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through intermediate medium. Moreover, the first feature "above", "above" and "above" of the second feature, can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" of the second feature, can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is lower than that of the second feature.

[0040] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way. In addition, those skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of different embodiments or examples without contradiction.

[0041] Although the embodiments of the utility model have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limiting the utility model, and those skilled in the art can modify, modify, replace and change the above embodiments within the scope of the utility model.

Claims

1. A traveling device for an open-pit continuous coal mining machine, characterized in that, It includes a main frame (1) and two walking mechanisms (2), the two walking mechanisms (2) being installed in parallel on the two side walls of the main frame (1); Each of the walking mechanisms (2) includes two drive mechanisms (21), two drive wheels (22), tracks, and mounting components (23). The mounting components (23) are mounted on one side wall of the main frame (1) via connectors (5). The two drive wheels (22) are rotatably mounted on the front and rear ends of the mounting components (23). The tracks are sleeved on the outer walls of the two drive wheels (22). The two drive mechanisms (21) are connected to the two drive wheels (22) one by one and simultaneously drive the two drive wheels (22) to rotate so as to drive the tracks to rotate. The drive mechanism (21) includes a drive component (211) and a reducer (212); The drive wheel (22), the drive component (211), and the reducer (212) are all installed in the mounting assembly (23), and the drive component (211) is connected to the drive wheel (22) through the reducer (212); The mounting assembly (23) includes a walking frame (231) and two mounting brackets (232); The walking frame (231) is mounted parallel to one side wall of the main frame (1) via the connector. The two mounting brackets (232) are respectively mounted at the front and rear ends of the walking frame (231). The drive wheel (22), the drive component (211) and the reducer (212) are all mounted inside the mounting bracket (232). The mounting bracket (232) can enclose the drive wheel (22), the drive component (211) and the reducer (212).

2. The traveling device for an open-pit continuous coal mining machine as described in claim 1, characterized in that: The mounting bracket (232) has an arc-shaped structure.

3. The traveling device for an open-pit continuous coal mining machine as described in claim 1, characterized in that: The drive component (211) is a hydraulic motor.

4. The traveling device for an open-pit continuous coal mining machine as described in claim 1, characterized in that: The track is provided with multiple slots; The drive wheel (22) has a plurality of locking blocks (221) on its circumferential outer wall. The plurality of locking blocks (221) are arranged in a circumferential array with the axis of the drive wheel (22) as the center. The plurality of locking blocks (221) are exposed on the mounting bracket (232). When the drive wheel (22) rotates, the plurality of locking blocks (221) can engage with the plurality of locking slots one by one to drive the track to rotate.

5. The traveling device for an open-pit continuous coal mining machine as described in claim 1, characterized in that: The walking device also includes a track roller (3) and a connecting frame (6). The track roller (3) is rotatably mounted on the traveling frame (231) via the connecting frame (6). The track roller (3) is located above the traveling frame (231), and the inner wall of the track can fit against the outer wall of the track roller (3) to support the track.

6. The traveling device for an open-pit continuous coal mining machine as described in claim 5, characterized in that: The chain rollers (3) are provided in multiple ways, and the multiple chain rollers (3) are coaxially arranged at equal intervals.

7. The traveling device for an open-pit continuous coal mining machine as described in claim 1, characterized in that: The walking device also includes support wheels (4) and a fixed frame (7). The support roller (4) is rotatably mounted on the traveling frame (231) via the fixed frame (7). The support roller (4) is located below the traveling frame (231), and the inner wall of the track can fit against the outer wall of the support roller (4) to support the open-pit continuous coal mining machine.

8. The traveling device for an open-pit continuous coal mining machine as described in claim 7, characterized in that: The support rollers (4) are provided in multiple ways, and the multiple support rollers (4) are coaxially arranged at equal intervals.