Device for detecting appearance of roller

By automating and optimizing the design of the roller shape detection device, and utilizing the coordinated operation of components such as fixed components and cylinders, the problems of low efficiency and poor accuracy in roller shape detection have been solved, achieving efficient and accurate roller shape detection.

CN223882911UActive Publication Date: 2026-02-06ZHONGSHAN PACIFIC MASTER PRECISION INJECTION LTD
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Patent Information

Application Number
CN202520035259.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-02-06
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing methods for inspecting the shape of rollers are inefficient and have poor accuracy, making it difficult to guarantee the accuracy and consistency of the inspection results.

Method used

The roller shape detection device, which employs a collaborative working mechanism of detection and control, achieves automated and efficient detection of the roller shape through the coordinated action of components such as fixed components, detection blocks, and cylinders. A dual control mechanism ensures the precise movement and positioning of the detection blocks.

Benefits of technology

This improves the efficiency and accuracy of roller shape inspection, reduces human error and time costs, and ensures the stability and consistency of inspection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the roller appearance detection device provided by the utility model, through cooperative work of the control mechanism and the detection mechanism and through a dual control mechanism, the detection mechanism can accurately move up and down relative to the workbench, automation and high efficiency of roller appearance detection are realized, and the detection efficiency and accuracy are improved; the problems of low roller appearance detection efficiency and poor detection result accuracy in the prior art are solved.
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Description

TECHNICAL FIELD

[0002] The utility model relates to a drum processing technical field especially relates to a device for drum appearance detection. BACKGROUND

[0004] As a key component of floor cleaning robots, the drum plays a crucial role in ground cleaning, sewage recovery, improving cleaning efficiency, protecting the ground, self-cleaning function, and adapting to different ground types. The performance and quality of the drum directly affect the overall performance and user experience of the floor cleaning robot.

[0005] However, during the drum processing, due to factors such as material and process, there may be deviations in the appearance, such as uneven diameter, uneven surface, etc. These deviations not only reduce the cleaning effect of the drum, but also may cause the floor cleaning robot to jam, increase noise, and even damage the ground during operation. Therefore, accurate detection of the drum appearance is an important link to ensure the stability of the performance of the floor cleaning robot.

[0006] Currently, the traditional drum appearance detection method mainly relies on manual visual inspection or the use of simple measuring tools. These methods are not only inefficient, but also greatly affected by human factors, making it difficult to ensure the accuracy and consistency of the detection results. SUMMARY

[0008] The utility model aims at providing a device for drum appearance detection, solving the problem of low efficiency and poor accuracy of current drum appearance detection.

[0009] The utility model is realized by the following technical solutions:

[0010] The device for drum appearance detection includes a workbench, a detection mechanism for detecting the appearance of the drum, and a control mechanism for controlling the movement of the detection mechanism. The detection mechanism moves up and down relative to the workbench through the control mechanism.

[0011] As described above, the detection mechanism includes a fixed component connected to the workbench and a detection block inserted into the fixed component.

[0012] As described above, the fixed component includes a first fixing part and a second fixing part for fixing the detection block.

[0013] As described above, the detection block is provided with a detection hole for detecting the appearance of the drum.

[0014] The detection block is further provided with a first connecting hole for connecting with the first fixing member and a second connecting hole for connecting with the second fixing member.

[0015] The control mechanism comprises a connecting assembly connected with the workbench, a first cylinder for providing power and a movable block for controlling the movement of the detection block.

[0016] The movable block controls the up-and-down movement of the detection block relative to the workbench through the first cylinder.

[0017] The movable block is provided with a connecting protrusion for abutting against the detection block.

[0018] The workbench is provided with a second cylinder for positioning the detection block.

[0019] The workbench is provided with a detection member for detecting the movement state of the detection block.

[0020] Compared with the prior art, the device has the following advantages:

[0021] The device for detecting the shape of a roller comprises a detection mechanism and a control mechanism.

[0022] The device for detecting the shape of a roller comprises a detection mechanism and a control mechanism.

DRAWINGS

[0024] Figure 1 The device for detecting the shape of a roller comprises a detection mechanism and a control mechanism. Figure 1 ;

[0025] Figure 2 The device for detecting the shape of a roller comprises a detection mechanism and a control mechanism. Figure 2 ;

[0026] Figure 3 It is the structure diagram of the second cylinder, detection block and movable block of the utility model.

CONCRETE IMPLEMENTATION

[0028] The utility model will be further explained in detail in combination with the accompanying drawings and examples. Figures 1-3 The specific examples described herein are merely used to explain the utility model and should not be used to limit the utility model.

[0029] Figures 1-3 As shown in the figure, the device for detecting the outer shape of the roller comprises a workbench 1, the workbench 1 is provided with a detection mechanism 2 for detecting the outer shape of the roller and a control mechanism 3 for controlling the movement of the detection mechanism 2, and the detection mechanism 2 moves up and down relative to the workbench 1 through the control mechanism 3.

[0030] In the embodiment, the workbench serves as the basis of the entire device, providing support and fixation, and through the coordinated work of the detection mechanism and the control mechanism, the detection mechanism is driven by the control mechanism to move up and down relative to the workbench, realizing the automation and high efficiency of the roller outer shape detection, significantly improving the detection efficiency and reducing the error and time cost of manual operation.

[0031] Further, the detection mechanism 2 comprises a fixed assembly 21 connected with the workbench 1 and a detection block 22 penetrating the fixed assembly 21.

[0032] In the embodiment, the workbench and the detection mechanism are directly connected through the fixed assembly, providing a stable support structure for the detection block, and the detection block is penetrated in the fixed assembly, thereby limiting the movement of the detection block in the horizontal direction and providing the vertical direction guidance for the detection block, ensuring that the detection block can accurately contact the roller and realizing the accurate measurement of the outer shape of the roller.

[0033] Further, the fixed assembly 21 comprises a first fixing part 211 and a second fixing part 212 for fixing the detection block 22.

[0034] In the embodiment, through the coordinated work of the first fixing part and the second fixing part, a double fixing mechanism is implemented for the detection block, thereby increasing the stability of the detection block in the fixed assembly and effectively preventing the possible shaking or deviation of the detection block during the detection process.

[0035] Further, the detection block 22 is provided with a detection hole 220 for detecting the outer shape of the roller.

[0036] In this embodiment, the detection hole precisely matches the shape of the roller, and the detection roller is detected whether it can pass through the detection hole smoothly, so as to realize the direct and precise measurement of the shape of the roller. This design significantly simplifies the detection process and effectively reduces the errors caused by indirect measurement or inaccurate contact points. Secondly, the size and shape of the detection hole are usually designed according to the standard shape of the roller to ensure perfect fit with the roller, thereby further improving the accuracy and consistency of the detection results.

[0037] Further, the detection block 22 is further provided with a first connecting hole 221 for connecting with the first fixing member 211 and a second connecting hole 222 for connecting with the second fixing member 212.

[0038] In this embodiment, the double connection mechanism of the first connecting hole and the first fixing member and the second connecting hole and the second fixing member provides reliable support and positioning for the detection block, so that the detection block can be accurately placed in the fixing assembly and precisely aligned with the roller, thereby improving the accuracy and reliability of the detection results.

[0039] Further, the control mechanism 3 comprises a connecting assembly 31 connected with the workbench 1, a first cylinder 32 for providing power, and a moving block 33 for controlling the movement of the detection block 22. Specifically, the connecting assembly 31 comprises a first connecting member 311 connected with the workbench 1 and a second connecting member 312 for connecting the first connecting member 311 with the first cylinder 32.

[0040] In this embodiment, the fixing assembly is directly connected with the workbench, providing a stable support structure for the control mechanism, ensuring the stability of the entire device during operation; the first cylinder serves as a power source to provide power to the moving block, which in turn drives the detection block to move up and down smoothly and controllably. Under the drive of the first cylinder 32, the moving block 33 can accurately control the vertical displacement of the detection block 22, ensuring that the detection block 22 can accurately contact the roller and realize the precise measurement of the shape of the roller.

[0041] Further, the moving block 33 controls the detection block 22 to move up and down relative to the workbench 1 through the first cylinder 32. Specifically, the first cylinder 32 is a double-rod cylinder.

[0042] In this embodiment, the first cylinder serves as a power source, and the piston rod of its double-rod design extends and retracts to transmit power to the moving block. After receiving the power, the moving block efficiently converts the power into the up-and-down movement of the detection block through its stable connection with the detection block. This process ensures that the detection block can move at a predetermined trajectory and speed to accurately contact the roller, thereby completing the precise measurement of the shape of the roller.

[0043] Further, the movable block 33 is provided with a connecting bump 331 for abutting against the detection block 22.

[0044] In the embodiment, the direct abutting action of the connecting bump and the detection block provides a stable contact point, ensuring efficient transmission of power from the movable block to the detection block.

[0045] Further, the workbench 1 is provided with a second air cylinder 4 for positioning the detection block 22.

[0046] In the embodiment, the second air cylinder precisely positions the detection block, ensuring the accuracy of the position of the detection block.

[0047] Further, the workbench 1 is provided with a detection member 5 for detecting the activity state of the detection block 22.

[0048] In the embodiment, the detection member can monitor the activity state of the detection block in real time and detect abnormal conditions such as jamming, deviation or collision in a timely manner.

[0049] When the utility model is used,

[0050] First, the cylinder 7 is fixedly placed on the detection table 6, and the second air cylinder 4 is used to precisely position the detection block 22, ensuring that the detection block 22 is aligned with the cylinder 7. Under the action of gravity, the detection block 22 moves downward relative to the workbench 1 until it contacts the cylinder 7 and completes the detection of the shape of the cylinder 7. After detection, the detection member 5 will monitor the state of the detection block 22 in real time, output a signal and feedback to the system. The system receives the signal, drives the movable block 33 through the first air cylinder 32, and moves the detection block 22 upward relative to the workbench 1 through the movable block 33, thereby resetting the detection block 22 for the next detection.

[0051] The utility model is used for the detection device of drum shape, through the cooperation of detection mechanism and control mechanism, through double control mechanism, make detection mechanism can accurately relative workbench up and down activity, realize the automation and high efficiency of drum shape detection, improve the efficiency and accuracy of detection, solve the problem that the current drum shape detection efficiency is low and the detection result accuracy is poor.

[0052] The above is the embodiment provided in combination with the specific content, and the specific implementation of the utility model is not limited to the description, and due to the different industry naming, the naming is not limited to the above, and the naming is not limited to English. Any approximation, similarity or replacement of the method and structure of the utility model, or any technical deduction or replacement under the premise of the concept of the utility model, should be regarded as the protection scope of the utility model.

Claims

1. For a drum profile detection device, comprising a worktable (1), characterized in that: The workbench (1) is provided with a detection mechanism (2) for detecting the outer shape of the roller and a control mechanism (3) for controlling the movement of the detection mechanism (2), the detection mechanism (2) moves up and down relative to the workbench (1) through the control mechanism (3); The detection mechanism (2) comprises a fixed component (21) connected with the workbench (1) and a detection block (22) penetrating through the fixed component (21); The fixed component (21) comprises a first fixing part (211) and a second fixing part (212) for fixing the detection block (22); The detection block (22) is provided with a detection hole (220) for detecting the outer shape of the roller; The detection block (22) is further provided with a first connecting hole (221) connected with the first fixing part (211) and a second connecting hole (222) connected with the second fixing part (212); The control mechanism (3) comprises a connecting component (31) connected with the workbench (1), a first cylinder (32) for providing power and a moving block (33) for controlling the movement of the detection block (22); The moving block (33) controls the detection block (22) to move up and down relative to the workbench (1) through the first cylinder (32); The moving block (33) is provided with a connecting protrusion (331) for abutting against the detection block (22).

2. The apparatus for detecting the outer shape of a drum according to claim 1, wherein: The workbench (1) is provided with a second cylinder (4) for positioning the detection block (22).

3. The apparatus for detecting the outer shape of a drum according to claim 1, wherein: The workbench (1) is provided with a detection part (5) for detecting the movement state of the detection block (22).