Variable-pressure pressurization water immersion testing machine
By heating water with a heat-conducting cylinder and controlling the water temperature using a liquid level sensor and a temperature sensor, combined with a turbocharger and a solenoid valve to control the air pressure, the problem of slow heating speed and high power consumption of existing pressure immersion test machines is solved, achieving an efficient and safe testing process.
Patent Information
- Application Number
- CN202520656246.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-04-09
AI Technical Summary
Existing pressure immersion test chambers have slow heating speeds, complex structures, and high power consumption, which increases operating costs.
The water is heated by a heat-conducting cylinder and the test specimen is fixed by a limiting frame. The water temperature is controlled by a liquid level sensor and a temperature sensor, and the air pressure is controlled by a turbocharger and a solenoid valve, which simplifies the structure and improves the heating efficiency.
It accelerates the heating speed, simplifies the structure, reduces power consumption, and improves the operational safety and economy of the testing machine.
Smart Images

Figure CN223883011U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of testing equipment technology, specifically a variable pressure immersion test machine. Background Technology
[0002] In a broad sense, a testing machine is an instrument used to verify the quality or performance of a product or material according to design requirements before it is put into use. As the definition shows, any instrument used to verify quality or performance can be called a testing machine. Electronic products undergo pressure immersion testing before being released to the market.
[0003] Patent CN207501977U discloses a pressure immersion testing machine. This machine features a sealing gasket on the lower surface of the cylinder cover, located between a concave ring and a convex part. A sealing ring is provided between the upper end of the side wall of the cylinder and the lower surface of the cylinder cover. Several hook-and-loop fasteners are evenly distributed along the outer circumference of the cylinder cover on its side wall. Hook-and-loop hooks, corresponding to the hook-and-loop fasteners, are provided on the upper end of the outer wall of the cylinder. Through the sealing gasket, sealing ring, and hooks, the sealing performance between the cylinder cover and the cylinder is increased, thereby improving the pressure-bearing capacity of the cylinder. However, the heating method used in this testing machine is slow and requires a long time. Furthermore, the complex component structure results in high power consumption, increasing the operating cost of the testing machine. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this application provides a variable pressure immersion test machine, which solves the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this application provides the following technical solution: a variable pressure immersion test machine, comprising an outer barrel, a sealing mechanism for creating a sealed space, and a controller for real-time control of different devices. The outer barrel is connected to an immersion mechanism for injecting and heating water. The immersion mechanism includes a heat-conducting cylinder and a limiting frame. The bottom of the heat-conducting cylinder is connected to the bottom of the inner wall of the outer barrel. The limiting frame is disposed inside the outer barrel. The sealing mechanism is connected to the lower rear side of the outer barrel. The front side of the controller is connected to the upper rear side of the sealing mechanism.
[0008] By adopting the above technical solution, heat can be conducted outward using a heat-conducting cylinder to increase the water temperature, and the position of the test sample can be restricted using a limiting frame to prevent the test sample from moving during pressurization and water addition.
[0009] Preferably, the water immersion mechanism further comprises a water injection pipe and a water discharge pipe, the water injection pipe is connected to the upper right side of the outer barrel, one end of the water discharge pipe is connected to the lower right side of the outer barrel, and the heat conducting cylinder is internally connected with the electric heating wire.
[0010] By adopting the above technical scheme, the test water can be injected into the outer barrel through the water injection pipe, the test water can be easily discharged through the water discharge pipe, and the heat generated by the electric heating wire is conducted outward, so that the temperature of the test water is raised.
[0011] Preferably, the water immersion mechanism further comprises a placement plate and a liquid level sensor, the side of the placement plate is connected with the inner wall of the outer barrel, the top of the placement plate is connected with the bottom of the limiting frame, the top right side of the placement plate is connected with a temperature sensor, and the left side of the liquid level sensor is connected with the upper left side of the inner wall of the outer barrel.
[0012] By adopting the above technical scheme, the placement plate can provide upward support for the test product, the temperature sensor can sense the water temperature in real time, and the liquid level sensor can collect water level data in real time, thereby ensuring the accuracy of the test data.
[0013] Preferably, the sealing mechanism comprises a fixed frame and a sliding groove, the fixed frame is connected to the lower rear side of the outer barrel, a rotating rod is rotatably connected to the front top of the fixed frame, a rotating plate is connected to the top of the rotating rod, a screw rod is connected to the bottom of the rotating rod, an internally threaded pipe is threadedly connected to the side of the screw rod, a limiting rod is connected to the rear side of the internally threaded pipe, and the sliding groove is formed in the front upper side of the fixed frame and is slidably connected with one end of the limiting rod.
[0014] By adopting the above technical scheme, the rotating plate above the fixed frame can drive the rotating rod to rotate, the rotating rod can drive the screw rod to rotate, and the screw rod can drive the internally threaded pipe connected with the limiting rod in the sliding groove to move up and down, thereby facilitating the adjustment of the height of the cover plate.
[0015] Preferably, the sealing mechanism further comprises a cover plate and a sealing groove, the top of the cover plate is connected with the bottom of the internally threaded pipe, the bottom of the cover plate is connected with a sealing gasket, the sealing groove is formed in the top of the outer barrel, the inner wall of the sealing groove is attached to the bottom of the sealing gasket, and one side of the outer barrel is provided with a pressurizing mechanism.
[0016] By adopting the above technical scheme, the sealing gasket at the bottom of the cover plate can be attached to the sealing groove, thereby ensuring the airtightness of the inner part of the outer barrel.
[0017] Preferably, the pressurizing mechanism comprises a gas conveying pipe and an exhaust pipe, the gas conveying pipe is connected to the upper left side of the outer barrel, the left side of the gas conveying pipe is connected with a turbocharger, and the left side of the exhaust pipe is connected with the right side of the outer barrel.
[0018] By adopting the technical scheme, the compressed gas can be delivered to the inside of the outer barrel through the gas delivery pipe by the turbine increaser, so that the purpose of pressurization is achieved, and the gas can be discharged after the test is completed by using the gas discharge pipe.
[0019] Preferably, the pressurizing mechanism further comprises a meter and a pressure sensor, the meter is connected to the surface of the gas delivery pipe, and the top of the pressure sensor is connected to the center of the bottom of the sealing gasket.
[0020] By adopting the technical scheme, the gas delivery amount can be recorded by using the meter, and the air pressure in the outer barrel can be sensed in real time and recorded by using the pressure sensor.
[0021] Preferably, the water injection pipe, the water discharge pipe, the gas delivery pipe and the gas discharge pipe are connected to the top of the electromagnetic valve for controlling the opening and closing of the pipes.
[0022] By adopting the technical scheme, the opening and closing of the water injection pipe, the water discharge pipe, the gas delivery pipe and the gas discharge pipe can be controlled by using the electromagnetic valve, so that the test process can be accurately controlled.
[0023] (Three) beneficial effects
[0024] The application provides a variable-pressure pressurization water immersion test machine.
[0025] 1. The variable-pressure pressurization water immersion test machine, by setting the water immersion mechanism, the test product is placed in the limiting frame on the top of the placing plate, the water injection pipe injects water into the outer barrel until the liquid level sensor senses that the water level reaches the target height, then stops injecting, the heat generated by the heating wire is conducted to the water by the heat conduction cylinder for heating, until the temperature sensor senses that the water temperature reaches the target value, then stops heating, and the water is discharged by the water discharge pipe after the test is completed, which improves the heating speed, reduces the required heating time, simplifies the structure of the test machine, reduces the power consumption of the heating link, and reduces the operation cost of the test machine.
[0026] 2. The variable-pressure pressurization water immersion test machine, by setting the sealing mechanism, rotating the rotating plate drives the rotating rod connected with the fixed frame to rotate, the rotating rod drives the screw rod to rotate, the screw rod drives the inner threaded pipe connected with one end of the limiting rod in the sliding groove to move downward, and the inner threaded pipe drives the cover plate to move downward until the sealing gasket is attached to the inner wall of the sealing groove, so as to ensure the stability of the cover plate during the test process and improve the safety of the test machine. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced. Obviously, the accompanying drawings in the following description only show some of the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without any creative labor.
[0028] Figure 1 It is a right view top view appearance structure schematic diagram of the present application.
[0029] Figure 2 It is a left view top view appearance structure schematic diagram of the present application.
[0030] Figure 3 It is a right view top view appearance structure schematic diagram of the present application.
[0031] Figure 4 It is a left view top view appearance structure schematic diagram of the present application.
[0032] Figure 5 It is a right view top view appearance structure schematic diagram of the present application.
[0033] Figure 6 It is a right view top view appearance structure schematic diagram of the present application.
[0034] In the figure: 1, outer barrel; 2, sealing mechanism; 201, fixed frame; 202, rotating rod; 203, rotating plate; 204, screw rod; 205, inner threaded pipe; 206, limiting rod; 207, sliding groove; 208, cover plate; 209, sealing gasket; 210, sealing groove; 3, water immersion mechanism; 301, water injection pipe; 302, heat conducting cylinder; 303, electric heating wire; 304, drain pipe; 305, placing plate; 306, limiting frame; 307, temperature sensor; 308, liquid level sensor; 4, pressurizing mechanism; 401, gas conveying pipe; 402, turbocharger; 403, meter; 404, pressure sensor; 405, exhaust pipe; 5, electromagnetic valve; 6, controller. DETAILED DESCRIPTION
[0035] It should be noted that in the description of the embodiments of the present application, the terms "front, back, left, right, top, bottom" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. The terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0036] The present application will be further described in detail below with the aid of drawings and examples.
[0037] With reference to Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , the embodiments of the present application provide a variable pressure water immersion test machine, which comprises an outer barrel 1, a sealing mechanism 2 for creating a sealed space, and a controller 6 for real-time control of different devices. The outer barrel 1 is connected with a water immersion mechanism 3 on the right side for injecting and heating water. The water immersion mechanism 3 comprises a heat-conducting cylinder 302 and a limiting frame 306. The bottom of the heat-conducting cylinder 302 is connected with the inner wall bottom of the outer barrel 1, and the limiting frame 306 is arranged inside the outer barrel 1. An injection pipe 301 is connected above the right side of the outer barrel 1, and a drain pipe 304 is connected below the right side of the outer barrel 1. An electric heating wire 303 is connected inside the heat-conducting cylinder 302. A placing plate 305 is connected with the inner wall of the outer barrel 1. The top of the placing plate 305 is connected with the bottom of the limiting frame 306. A temperature sensor 307 is connected on the right side of the top of the placing plate 305. A liquid level sensor 308 is connected above the left side of the inner wall of the outer barrel 1. The sealing mechanism 2 is connected with the lower rear side of the outer barrel 1. The front side of the controller 6 is connected with the upper rear side of the sealing mechanism 2. The test product is placed in the limiting frame 306 on the top of the placing plate 305. The injection pipe 301 injects water into the outer barrel 1 until the liquid level sensor 308 senses that the water level reaches the target height. The heat generated by the electric heating wire 303 is conducted to the water by the heat-conducting cylinder 302 for heating until the temperature sensor 307 senses that the water temperature reaches the target value. After the test is completed, the water is discharged through the drain pipe 304. One side of the outer barrel 1 is provided with a pressurizing mechanism 4.
[0038] With reference to Figure 2 , Figure 3 and Figure 5In one aspect of the embodiment, the sealing mechanism 2 comprises a fixed frame 201 connected to the lower rear side of the outer barrel 1, a rotating rod 202 rotatably connected to the top front side of the fixed frame 201, a rotating plate 203 connected to the top of the rotating rod 202, a screw rod 204 connected to the bottom of the rotating rod 202, an internally threaded tube 205 threadedly connected to the side of the screw rod 204, a limiting rod 206 connected to the rear side of the internally threaded tube 205, a sliding groove 207 formed in the upper front side of the fixed frame 201, the sliding groove 207 slidably connected to one end of the limiting rod 206, a cover plate 208 connected to the bottom of the internally threaded tube 205, a sealing gasket 209 connected to the bottom of the cover plate 208, a sealing groove 210 formed in the top of the outer barrel 1, the inner wall of the sealing groove 210 abutting the bottom of the sealing gasket 209, the rotating plate 203 is rotated to drive the rotating rod 202 connected to the fixed frame 201, the rotating rod 202 is rotated to drive the screw rod 204, the screw rod 204 is rotated to drive the internally threaded tube 205 connected to one end of the limiting rod 206 in the sliding groove 207 to move downward, the internally threaded tube 205 is moved downward to drive the cover plate 208 to move downward, and the cover plate 208 is moved downward to abut the sealing gasket 209 with the inner wall of the sealing groove 210.
[0039] With reference to Figure 1 , Figure 2 and Figure 3 In one aspect of the embodiment, the pressurizing mechanism 4 comprises a gas feeding pipe 401 and a gas discharging pipe 405, the gas feeding pipe 401 is connected to the upper left side of the outer barrel 1, the gas feeding pipe 401 is connected to a turbocharger 402 on the left side, the gas discharging pipe 405 is connected to the right side of the outer barrel 1 on the left side, the gas feeding pipe 401 is connected to a meter 403 on the surface, a pressure sensor 404 is connected to the center of the bottom of the sealing gasket 209, the turbocharger 402 is started to feed gas into the outer barrel 1 from the gas feeding pipe 401, the gas feeding amount is recorded in real time by the meter 403, and the feeding is stopped when the data sensed by the pressure sensor 404 reaches a target value, and the gas is discharged from the gas discharging pipe 405 after the test is completed.
[0040] With reference to Figure 1 and Figure 2 In one aspect of the embodiment, the top of the water injection pipe 301, the water discharging pipe 304, the gas feeding pipe 401 and the gas discharging pipe 405 is connected to a solenoid valve 5 for controlling the opening and closing of the pipes, and the solenoid valve 5 controls the opening and closing of the water injection pipe 301, the water discharging pipe 304, the gas feeding pipe 401 and the gas discharging pipe 405 in real time.
[0041] In the scheme, all electrical equipment is powered by an external power source.
[0042] Working principle: in use, the test product is placed in the limiting frame 306 on the top of the placement plate 305, the rotating plate 203 is rotated to drive the rotating rod 202 connected with the fixing frame 201, the rotating rod 202 is rotated to drive the screw rod 204, the screw rod 204 is rotated to drive the inner threaded tube 205 connected with one end of the limiting rod 206 in the sliding groove 207 to move downward, the inner threaded tube 205 moves downward to drive the cover plate 208 to move downward, the cover plate 208 moves downward to the sealing gasket 209 and the inner wall of the sealing groove 210, the electromagnetic valve 5 connected with the water injection pipe 301 is opened to facilitate water injection into the outer barrel 1 until the liquid level sensor 308 senses that the water level reaches the target height, the controller 6 controls the electromagnetic valve 5 connected with the water injection pipe 301 to be closed, the heat generated by the heating wire 303 is conducted to the water by the heat conducting cylinder 302 for heating, until the temperature sensor 307 senses that the water temperature reaches the target value, the controller 6 controls it to stop heating, the turbocharger 402 starts to transport gas into the outer barrel 1 when the electromagnetic valve 5 connected with the gas conveying pipe 401 is opened, the gas conveying amount is recorded in real time by the meter 403, until the data sensed by the pressure sensor 404 reaches the target value, the controller 6 controls the electromagnetic valve 5 connected with the gas conveying pipe 401 to be closed, after the test is completed, the controller 6 controls the electromagnetic valve 5 connected with the drain pipe 304 and the electromagnetic valve 5 connected with the exhaust pipe 405 to be opened, the water is discharged from the drain pipe 304, and the gas is discharged from the exhaust pipe 405.
[0043] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0044] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A variable pressure autoclave chamber, comprising an outer barrel (1), a sealing mechanism (2) for creating a closed space and a controller (6) for real-time control of different devices, characterized in that: The outer barrel (1) right side is connected with the water injection and heating of the water immersion mechanism (3), the water immersion mechanism (3) includes heat conduction cylinder (302) and limit frame (306), the heat conduction cylinder (302) bottom is connected with the inner wall bottom of outer barrel (1), the limit frame (306) is arranged in the outer barrel (1) inside, the sealing mechanism (2) is connected with the rear side below of outer barrel (1), the controller (6) front side is connected with the rear side above of sealing mechanism (2).
2. A variable pressure hydrostatic test machine as claimed in claim 1, wherein: The water immersion mechanism (3) further includes water injection pipe (301) and drain pipe (304), the water injection pipe (301) is connected with the right side above of outer barrel (1), one end of the drain pipe (304) is connected with the right side below of outer barrel (1), the heat conduction cylinder (302) is connected with the electric heating wire (303) in.
3. A variable pressure autoclave chamber according to claim 2, wherein: The water immersion mechanism (3) further includes placement plate (305) and liquid level sensor (308), the placement plate (305) side is connected with the inner wall of outer barrel (1), the placement plate (305) top is fixedly connected with the limit frame (306) bottom, the placement plate (305) top right side is connected with temperature sensor (307), the liquid level sensor (308) left side is connected with the inner wall left side above of outer barrel (1).
4. The variable pressure pressurized water immersion test machine of claim 3, wherein: The sealing mechanism (2) includes fixed frame (201) and sliding groove (207), the fixed frame (201) is connected with the rear side below of outer barrel (1), the fixed frame (201) top front side is rotatably connected with the rotating rod (202), the rotating rod (202) top is connected with the rotating plate (203), the rotating rod (202) bottom is connected with the screw rod (204), the screw rod (204) side is threadedly connected with the internal thread pipe (205), the internal thread pipe (205) rear side is connected with the limit rod (206), the sliding groove (207) is arranged on the front side above of fixed frame (201), and one end of the sliding groove (207) is slidably connected with the limit rod (206).
5. A variable pressure autoclave chamber according to claim 4, wherein: The sealing mechanism (2) further includes cover plate (208) and sealing groove (210), the cover plate (208) top is connected with the internal thread pipe (205) bottom, the cover plate (208) bottom is connected with the sealing gasket (209), the sealing groove (210) is arranged on the top of outer barrel (1), the sealing groove (210) inner wall is attached to the sealing gasket (209) bottom, and one side of the outer barrel (1) is provided with the pressurizing mechanism (4).
6. A variable pressure autoclave chamber according to claim 5, wherein: The pressurizing mechanism (4) includes gas delivery pipe (401) and exhaust pipe (405), the gas delivery pipe (401) is connected with the left side above of outer barrel (1), the gas delivery pipe (401) left side is connected with the turbocharger (402), and the exhaust pipe (405) left side is connected with the right side of outer barrel (1).
7. A variable pressure autoclave chamber according to claim 5, wherein: The pressurizing mechanism (4) further includes meter (403) and pressure sensor (404), the meter (403) is connected with the surface of gas delivery pipe (401), and the pressure sensor (404) top is connected with the sealing gasket (209) bottom center.
8. A variable pressure autoclave chamber according to claim 7, wherein: The water injection pipe (301), the water discharge pipe (304), the gas delivery pipe (401) and the gas discharge pipe (405) are connected with electromagnetic valves (5) at the top for controlling the opening and closing of the pipes.
Citation Information
Patent Citations
Pressurization immersion test machine
CN207501977U