Monitoring system of photon packet lacking device

Abstract

The utility model discloses a monitoring system of a photon packet lacking device. The system comprises a monitoring module, a signal receiving module, a first signal transmission module, a second signal transmission module, a signal processing module and a man-machine interaction module, the monitoring module is in communication connection with the signal receiving module; the signal receiving module is electrically connected with the signal processing module through the first transmission module; the signal processing module is electrically connected with the man-machine interaction module through the second transmission module; the monitoring module outputs a point inspection photon packet lacking device signal to the signal receiving module according to the point inspection alarm signal output by the man-machine interaction module; the signal receiving module receives a signal of the point inspection photon packet lacking device; the first signal transmission module transmits a signal of the point inspection photon packet lacking device to the signal processing module; the signal processing module is used for processing the signal of the point inspection photon packet lacking device and outputting a point inspection detection signal; the second signal transmission module transmits the point inspection detection signal to the man-machine interaction module; and the man-machine interaction module displays the point inspection detection signal and outputs an alarm elimination signal.

Description

TECHNICAL FIELD

[0001] The embodiment of the utility model relates to the monitoring field of automation technology, especially relates to a monitoring system of photon bale missing device. BACKGROUND

[0002] With the continuous progress of photon technology, its application in the detection field is increasingly widespread and mature. The photon bale missing detection technology utilizes the attenuation characteristics of weak photons penetrating objects, can accurately detect the bale missing condition inside the bale product, has the advantages of self-adaptive, maintenance-free, visual operation, safety and reliability, provides an effective technical means for solving the pain points of traditional bale missing detection methods, and promotes the application and development of photon bale missing devices in related industries.

[0003] In the tobacco industry, the horizontal scanning type photon bale missing detection is widely used. Compared with the traditional detection method, the photon bale missing detection has many significant advantages. First, the detection accuracy is high. The weak photons penetrating objects have the attenuation characteristics. The intensity change after the weak photons penetrating the bale product (such as cigarettes) is accurately detected by the detector, which can clearly determine whether the inside is missing. Second, the detection adaptability is strong, which can be applied to the detection of bale products of various packaging materials, overcoming the disadvantages of the eddy current induction detection that the results are affected by the material interference. At the same time, the detection stability is good, which can be stably operated for a long time, and the precision will not be significantly reduced due to long-term use or temperature change, ensuring the consistency and reliability of the detection results.

[0004] With the large application of photon bale missing devices on the production equipment of Guangzhou Cigarette Factory, each packaging equipment is separately equipped with a horizontal scanning photon bale missing device, but limited by its independence and limitations, the point inspection completion problem of the device becomes a difficult problem to be solved. How to systematically and timely reflect the point inspection situation will affect the running stability of the whole device, and further affect the production efficiency and product quality of the device. UTILITY MODEL CONTENT

[0005] The utility model provides a kind of monitoring system of photon bale missing device, realizes the point inspection completion condition monitoring, and the reliability and safety of device can be improved by the system, and the failure and maintenance cost of the device are reduced.

[0006] To achieve the above purpose, the utility model embodiment provides a kind of monitoring system of photon bale missing device, and the monitoring system of photon bale missing device includes: monitoring module, signal receiving module, signal first transmission module, signal processing module, signal second transmission module and man-machine interaction module;

[0007] The monitoring module is in communication connection with the signal receiving module; the signal receiving module is electrically connected with the signal processing module through the signal first transmission module; the signal processing module is electrically connected with the man-machine interaction module through the signal second transmission module;

[0008] The monitoring module is also connected with the man-machine interaction module, and is used for outputting a point inspection light sub-packet device signal to the signal receiving module according to a point inspection alarm signal output by the man-machine interaction module; the signal receiving module is used for receiving the point inspection light sub-packet device signal; the signal first transmission module is used for transmitting the point inspection light sub-packet device signal to the signal processing module; the signal processing module is used for processing the point inspection light sub-packet device signal and outputting a point inspection detection signal; the signal second transmission module is used for transmitting the point inspection detection signal to the man-machine interaction module; and the man-machine interaction module is used for displaying the point inspection detection signal and outputting an alarm elimination signal.

[0009] Optionally, the signal receiving module is also connected with a light sub-packet device, and is further used for receiving a sub-packet signal transmitted by the light sub-packet device.

[0010] The signal first transmission module is used for transmitting the sub-packet signal to the signal processing module; the signal processing module is further used for processing the sub-packet signal; the signal second transmission module is further used for transmitting the processed sub-packet signal to the man-machine interaction module; and the man-machine interaction module is further used for displaying the sub-packet signal and outputting an alarm signal.

[0011] Optionally, the man-machine interaction module is further used for outputting an alarm elimination signal when receiving a sub-packet reason instruction input by a user, and is used for counting a sub-packet time and a sub-packet reason according to the sub-packet detection signal.

[0012] Optionally, the signal receiving module comprises a distributed IO module.

[0013] Optionally, the signal first transmission module comprises a network switch; and the signal second transmission module comprises an industrial network cable of an industrial Ethernet bus.

[0014] Optionally, the signal processing module comprises a PLC control unit.

[0015] Optionally, the man-machine interaction module comprises an industrial computer.

[0016] Optionally, the model of the distributed IO module is PHOENIX CONTACT ILC 170ETH 2TX.

[0017] Optionally, the model of the PLC control unit is CPU 315-2PN / DP.

[0018] Optionally, the monitoring system of the photon packet loss device further comprises an alarm module; the human-computer interaction module is electrically connected with the alarm module.

[0019] The utility model discloses a monitoring system of photon packet loss device, comprising human-computer interaction module, signal receiving module, signal first transmission module, signal processing module and signal second transmission module, wherein, human-computer interaction module is connected with signal receiving module, signal receiving module is connected with signal first transmission module, signal first transmission module is connected with signal processing module, signal processing module is connected with signal second transmission module, signal second transmission module is connected with human-computer interaction module.

[0020] It should be understood that the content described in this part is not intended to identify the key or important features of the embodiments of the utility model, nor is it used to limit the scope of the utility model. Other features of the utility model will become readily apparent from the following description. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating creative labor.

[0022] Figure 1 It is the structure schematic diagram of the monitoring system of the photon packet loss device provided by the utility model embodiment;

[0023] Figure 2 It is the structure schematic diagram of another monitoring system of the photon packet loss device provided by the utility model embodiment;

[0024] Figure 3 It is the structure schematic diagram of another monitoring system of the photon packet loss device provided by the utility model embodiment;

[0025] Figure 4 It is the specific structure schematic diagram of the monitoring system of the photon packet loss device provided by the utility model embodiment. DETAILED DESCRIPTION

[0026] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0027] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of the utility model described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0028] Figure 1 This is a schematic diagram of the structure of a monitoring system for a photon packet loss device provided in an embodiment of this utility model, as shown below. Figure 1 As shown, the monitoring system of the photon packet loss device includes: a monitoring module 10, a signal receiving module 20, a first signal transmission module 30, a signal processing module 40, a second signal transmission module 50, and a human-machine interaction module 60; the monitoring module 10 is communicatively connected to the signal receiving module 20; the signal receiving module 20 is electrically connected to the signal processing module 40 through the first signal transmission module 30; the signal processing module 40 is electrically connected to the human-machine interaction module 60 through the second signal transmission module 50.

[0029] The monitoring module 10 is also connected to the human-machine interaction module 60, and is used to output a photon packet missing device signal to the signal receiving module 20 according to the inspection alarm signal output by the human-machine interaction module 60; the signal receiving module 20 is used to receive the photon packet missing device signal; the first signal transmission module 30 is used to transmit the photon packet missing device signal to the signal processing module 40; the signal processing module 40 is used to process the photon packet missing device signal and output an inspection detection signal; the second signal transmission module 50 is used to transmit the inspection detection signal to the human-machine interaction module 60; the human-machine interaction module 60 is used to display the inspection detection signal and output an alarm cancellation signal.

[0030] The monitoring module 10 can be a camera, which can be arranged in the surrounding environment of the photon missing package device; generally, the photon missing package device can be used to detect the missing package signal in the cigarette; the point inspection photon missing package device signal output by the monitoring module 10 is a detection signal for the missing package function of the photon missing package device; the point inspection alarm signal is a reminding signal for triggering the point inspection photon missing package device signal output at a preset required time;

[0031] The signal receiving module 20 can be a module with the function of receiving the point inspection photon missing package device signal; the signal first transmission module 30 and the signal second transmission module 50 can be modules for transmitting the point inspection photon missing package device signal; the signal processing module 40 can process the point inspection photon missing package device signal and output a point inspection detection signal; the point inspection detection signal includes a point inspection completion detection signal and a point inspection incomplete detection signal; the point inspection completion detection signal is a normal signal of the missing package function of the photon missing package device; the point inspection incomplete detection signal is an abnormal signal of the missing package function of the photon missing package device;

[0032] In the embodiment, the monitoring module 10 outputs the point inspection photon missing package device signal to the signal receiving module 20 according to the point inspection alarm signal output by the man-machine interaction module 60; the signal receiving module 20 receives the point inspection photon missing package device signal; the signal first transmission module 30 transmits the point inspection photon missing package device signal to the signal processing module 40; the signal processing module 40 processes the point inspection photon missing package device signal and outputs a point inspection detection signal; the signal second transmission module 50 transmits the point inspection detection signal to the man-machine interaction module 60; the man-machine interaction module 60 displays the point inspection detection signal and outputs an alarm elimination signal; thus, the device can ensure the implementation of the timed point inspection of the photon missing package device, help the maintenance personnel and the operating personnel to quickly and effectively monitor and manage the point inspection of the photon missing package device, ensure the effectiveness of the photon missing package device, better manage and maintain the device, improve the reliability and safety of the device, and reduce the failure and maintenance cost of the device.

[0033] Optionally, on the basis of the above-mentioned embodiment, the system is further optimized, Figure 2 is a structural schematic diagram of another monitoring system of a photon missing package device provided by the embodiment of the utility model, as Figure 2 shown, the signal receiving module 20 is further connected with the photon missing package device and is further used for receiving the missing package signal sent by the photon missing package device; the signal first transmission module 30 is used for transmitting the missing package signal to the signal processing module 40; the signal processing module 40 is further used for processing the missing package signal; the signal second transmission module 50 is further used for transmitting the processed missing package signal to the man-machine interaction module 60; the man-machine interaction module 60 is further used for displaying the missing package signal and outputting an alarm signal.

[0034] When the point inspection detection signal of the photon missing package device is a normal signal, the signal receiving module 20 can also receive the missing package signal sent by the photon missing package device in some cases; the photon missing package device can be a horizontal scanning photon missing package device, which is a signal for accurately detecting the missing package condition inside the bale product by utilizing the attenuation characteristics of weak photons penetrating objects; when the signal receiving module 20 receives the missing package signal, the signal first transmission module 30 can also transmit the missing package signal to the signal processing module 40; the signal processing module 40 can also process the missing package signal; the signal second transmission module 50 further transmits the processed missing package signal to the man-machine interaction module 60; the man-machine interaction module 60 displays the missing package signal and outputs an alarm signal, so that the device can also realize monitoring and alarm prompt of the missing package fault.

[0035] Optionally, in other embodiments, continuing to refer to Figure 2 , the man-machine interaction module 60 is also used for outputting an alarm elimination signal when receiving a missing package reason instruction input by a user; and counting missing package time and missing package reasons according to the missing package signal.

[0036] The missing package signal sent by the photon missing package device can be a missing package signal in a cigarette, an electrician point inspection caused missing package, a machine point inspection caused missing package, and an error missing information; when the man-machine interaction module 60 displays the missing package signal, the man-machine interaction module 60 includes a human-machine interaction touch screen HMI, the man-machine interaction module 60 can receive a missing package reason instruction input by a user, the missing package reason instruction can be any one of a missing package signal in a cigarette, an electrician point inspection caused missing package, a machine point inspection caused missing package, and an error missing information; if the missing package reason instruction input by the user is received, an alarm elimination signal is outputted, and missing package time and missing package reasons are counted according to the missing package signal, so that the system can further determine the missing package reasons and count the missing package reasons and the missing package time, and realize better monitoring of the missing package fault.

[0037] Optionally, Figure 3 is a structure schematic diagram of another monitoring system of a photon missing package device provided by the embodiment of the utility model, as Figure 3 indicated, the system further includes: an alarm module 70; and the man-machine interaction module 60 is electrically connected with the alarm module 70.

[0038] The alarm module 70 can be a buzzer or an alarm lamp; the man-machine interaction module 60 is electrically connected with the alarm module 70, so that when the man-machine interaction module 60 displays the point inspection detection signal and outputs an alarm elimination signal to the alarm module 70, and simultaneously when the man-machine interaction module 60 displays the missing package signal and outputs an alarm signal to the alarm module 70, and when receiving a missing package reason instruction input by a user, an alarm elimination signal is outputted to the alarm module 70, so that the monitoring and alarm of the point inspection completion condition and the monitoring and alarm of the missing package signal are realized.

[0039] Optionally, Figure 4 is a specific structure schematic diagram of a monitoring system of a photon packet missing device provided by the embodiment of the utility model, as Figure 4 shown, the signal receiving module 20 includes a distributed IO module.The signal first transmission module 30 includes a network switch;The signal second transmission module 50 includes the industrial network cable of industrial Ethernet bus based on TCP / IP protocol.The signal processing module 40 includes a PLC control unit.The man-machine interactive module 60 includes: industrial computer.

[0040] Among them, the distributed IO module can choose the type for: PHOENIX CONTACT ILC 170ETH 2TXPLC distributed IO module;PLC control unit can be CPU 315-2PN / DP type control module;Industrial computer is Siemens SIMATIC industrial computer, and the monitoring software in the industrial computer includes "volume joint packet workshop state monitoring interface" and "MES workstation";"Volume joint packet workshop state monitoring interface" completes display point inspection detection signal, and exports alarm elimination signal;Meanwhile, "volume joint packet workshop state monitoring interface" can export point inspection alarm signal;"MES workstation" can complete display missing packet signal, and exports alarm signal;"MES workstation" can also receive the missing packet reason instruction input by user, and exports alarm elimination signal.

[0041] Note that the above is only the preferred embodiment of the utility model and the technical principle applied. The person skilled in the art will understand that the utility model is not limited to the specific embodiments described herein, and various obvious changes, re-adjustment and replacement can be carried out without departing from the protection scope of the utility model for the person skilled in the art. Therefore, although the utility model is more specifically explained through the above embodiments, the utility model is not limited to the above embodiments, and more other equivalent embodiments can be included without departing from the utility model concept, and the scope of the utility model is determined by the appended claims.

Claims

1. A monitoring system for a photon packet shortage device, characterized in that, The application relates to a point inspection and alarm signal output device. The device comprises a monitoring module, a signal receiving module, a signal first transmission module, a signal processing module, a signal second transmission module and a man-machine interaction module. The monitoring module is in communication connection with the signal receiving module; the signal receiving module is electrically connected with the signal processing module through the signal first transmission module; and the signal processing module is electrically connected with the man-machine interaction module through the signal second transmission module. The monitoring module is also connected with the man-machine interaction module, and is used for outputting a point inspection light packet loss device signal to the signal receiving module according to a point inspection alarm signal output by the man-machine interaction module; the signal receiving module is used for receiving the point inspection light packet loss device signal; the signal first transmission module is used for transmitting the point inspection light packet loss device signal to the signal processing module; the signal processing module is used for processing the point inspection light packet loss device signal and outputting a point inspection detection signal; the signal second transmission module is used for transmitting the point inspection detection signal to the man-machine interaction module; and the man-machine interaction module is used for displaying the point inspection detection signal and outputting an alarm elimination signal.

2. The monitoring system of claim 1, wherein, The signal receiving module is also connected with the light packet loss device and is used for receiving a packet loss signal transmitted by the light packet loss device. The signal first transmission module is used for transmitting the packet loss signal to the signal processing module; the signal processing module is also used for processing the packet loss signal; the signal second transmission module is also used for transmitting the processed packet loss signal to the man-machine interaction module; and the man-machine interaction module is also used for displaying the packet loss signal and outputting an alarm signal.

3. The monitoring system of claim 2, wherein, The man-machine interaction module is also used for outputting an alarm elimination signal when receiving a packet loss reason instruction input by a user and is used for counting packet loss time and packet loss reasons according to the packet loss signal.

4. The monitoring system of claim 1, wherein, The signal receiving module comprises a distributed IO module.

5. The monitoring system of claim 1, wherein, The signal first transmission module comprises a network switch; and the signal second transmission module comprises an industrial Ethernet bus industrial network cable.

6. The monitoring system of claim 1, wherein, The signal processing module comprises a PLC control unit.

7. The monitoring system of claim 1, wherein, The man-machine interaction module comprises an industrial computer.

8. The monitoring system of claim 4, wherein, The model of the distributed IO module is PHOENIXCONTACT ILC 170 ETH 2TX.

9. The monitoring system of claim 6, wherein, The model of the PLC control unit is CPU 315-2 PN / DP.

10. The monitoring system of claim 6, wherein, The device further comprises an alarm module; and the man-machine interaction module is electrically connected with the alarm module. ​

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