Full-automatic surface mounting equipment for gallium arsenide battery

Abstract

The utility model discloses a full-automatic surface mounting device for gallium arsenide batteries, and belongs to the technical field of automation equipment. The battery feeding bin is fixedly connected to the machine table; the cover plate feeding bin is fixedly connected to the machine table; the finished product discharging bin is fixedly connected to the machine table; the three charging tray conveying mechanisms are arranged on the machine table and correspond to the battery feeding bin, the cover plate feeding bin and the finished product discharging bin respectively so as to convey charging trays; the battery feeding robot is fixedly connected to the machine table and corresponds to one tray conveying mechanism; according to the utility model, the chip mounting equipment integrates a plurality of procedures of feeding, dispensing, laminating, detecting, curing, weighing, discharging and the like of the gallium arsenide battery together, so that the occupied space is small, the product transfer time is reduced, each procedure does not need to be manually controlled by a worker, the labor cost is saved, the centralized automation degree of the procedures is high, and the production efficiency is improved. And the working efficiency can be effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic equipment technical field more specifically, relate to a kind of gallium arsenide battery full-automatic patching equipment. BACKGROUND

[0002] Gallium arsenide battery is a kind of solar cell based on gallium arsenide material, because of its excellent photoelectric conversion efficiency and high-temperature performance, it occupies an important position in the field of solar cell technology, in recent years, with the rapid development of photovoltaic industry, gallium arsenide battery is widely concerned and researched due to its high photoelectric conversion rate and low material characteristics.

[0003] At present, gallium arsenide battery often needs to use patching equipment for patching processing in the process of production, glass cover is fixed on gallium arsenide battery by patching equipment, which can protect the internal structure of gallium arsenide battery from the influence of external environment, in space environment, solar cell will face extreme temperature change, radiation and other potential physical damage, glass cover provides a hard and transparent protective barrier to prevent these harmful factors from damaging the battery, however, gallium arsenide battery needs to be treated by multiple processes when patching, most of the existing patching equipment is usually composed of multiple devices, each device corresponds to a process for patching gallium arsenide battery, not only large floor space, and the device corresponding to each process often needs staff to participate, the degree of automation is low, which is easy to affect work efficiency. UTILITY MODEL CONTENT

[0004] 1. Technical problem to be solved

[0005] In view of the problems in the prior art, the purpose of the utility model is to provide a kind of gallium arsenide battery full-automatic patching equipment, to solve the problems that the patching equipment in the prior art is usually composed of multiple devices, each device corresponds to a process for patching gallium arsenide battery, not only large floor space, and the device corresponding to each process often needs staff to participate, the degree of automation is low, which is easy to affect work efficiency.

[0006] 2. Technical scheme

[0007] To solve the above problems, the utility model adopts the following technical scheme:

[0008] A kind of gallium arsenide battery full-automatic patching equipment, comprising:

[0009] Machine table;

[0010] Battery supply bin, fixedly connected to the machine table;

[0011] Cover supply bin, fixedly connected to the machine table;

[0012] Finished product discharging bin, fixedly connected to the machine table;

[0013] Tray conveying mechanism, three are provided, all arranged on the machine table and corresponding to the battery feeding bin, the cover piece feeding bin and the finished product discharging bin respectively, so as to realize the conveying of the tray;

[0014] Battery feeding robot, fixedly connected to the machine table and corresponding to one of the tray conveying mechanisms;

[0015] Cover piece feeding robot, fixedly connected to the machine table and corresponding to one of the tray conveying mechanisms;

[0016] Code scanning mechanism, arranged on the machine table and corresponding to the battery feeding robot, for scanning and recording the gallium arsenide battery code;

[0017] Positioning mechanism, two are provided, corresponding to the battery feeding robot and the cover piece feeding robot respectively, to realize the positioning of the gallium arsenide battery and the glass cover piece;

[0018] Hollow rotating platform, fixedly connected to the machine table;

[0019] Vacuum adsorption table, four are provided, all fixedly connected to the hollow rotating platform;

[0020] Battery carrying module, fixedly connected to the machine table and corresponding to one of the positioning mechanisms and four vacuum adsorption tables;

[0021] Three-axis sliding rail module, fixedly connected to the machine table;

[0022] Dispensing assembly, arranged on the three-axis sliding rail module and corresponding to four vacuum adsorption tables;

[0023] Cover piece transfer module, fixedly connected to the machine table;

[0024] Transfer and bonding mechanism, arranged on the cover piece transfer module and corresponding to one of the positioning mechanisms and four vacuum adsorption tables, for transferring and bonding the glass cover piece to the gallium arsenide battery;

[0025] Carrying robot, fixedly connected to the machine table and corresponding to four vacuum adsorption tables;

[0026] Conveying device, fixedly connected to the machine table and corresponding to the carrying robot;

[0027] Detection mechanism, arranged on the machine table and corresponding to the conveying device, for detecting the bonding of the gallium arsenide battery;

[0028] Curing tunnel furnace, arranged on the conveying device, to realize the heating and curing of the gallium arsenide battery;

[0029] A blank conveying module is fixedly connected to the machine table and corresponds to the conveying device and a tray conveying mechanism;

[0030] A weighing sensor is fixedly connected to the machine table and is located between the blank conveying module and a tray conveying mechanism;

[0031] A defective product tray is fixedly connected to the machine table and corresponds to the weighing sensor and the blank conveying module.

[0032] As a preferred scheme of the utility model, each tray conveying mechanism comprises a rack, a feeding slide rail module, a top supporting cylinder module and a positioning cylinder module, the rack and the feeding slide rail module are fixedly connected to the machine table, and the feeding slide rail module is located on the inner side of the rack, the top supporting cylinder module is arranged on the rack, and the top supporting cylinder module corresponds to one of the battery feeding bin, the cover piece feeding bin and the finished product blanking bin, and the positioning cylinder module is fixedly connected to the rack.

[0033] As a preferred scheme of the utility model, the code scanning mechanism comprises a code reading light source and a code reading camera, and the code reading light source and the code reading camera are fixedly connected to the machine table and correspond to the battery feeding robot.

[0034] As a preferred scheme of the utility model, each positioning mechanism comprises a deviation rectifying platform and two side pushing assemblies, the deviation rectifying platform is fixedly connected to the machine table, and the deviation rectifying platform corresponds to one of the battery feeding robot and the cover piece feeding robot, and the two side pushing assemblies are arranged on the deviation rectifying platform.

[0035] As a preferred scheme of the utility model, the transfer and bonding mechanism comprises a fixed plate, a module closing electric cylinder, a sliding plate, a patch electric cylinder, an elastic connecting frame, a pressure sensor, a vacuum cover, a connecting rod group and a cover piece adsorption platform, the fixed plate is arranged on the cover piece transfer module, the module closing electric cylinder is fixedly connected to the fixed plate, the sliding plate is slidingly connected to the fixed plate, and the output end of the module closing electric cylinder is fixedly connected to the sliding plate, the patch electric cylinder is fixedly connected to the sliding plate, the elastic connecting frame is fixedly connected to the output end of the patch electric cylinder, the pressure sensor is fixedly connected in the elastic connecting frame, the vacuum cover is fixedly connected to the sliding plate, and the vacuum cover is matched with four vacuum adsorption tables, the connecting rod group is fixedly connected to the bottom end of the elastic connecting frame, and the bottom end of the connecting rod group slidingly penetrates into the vacuum cover, and the cover piece adsorption platform is fixedly connected to the bottom end of the connecting rod group and corresponds to the four vacuum adsorption tables in the vacuum cover.

[0036] As one preferred scheme of the utility model, the detection mechanism includes fixed support, detection light source, bubble detection camera, multi-axis servo module and misplacement detection camera, the fixed support is fixedly connected on the machine table, the detection light source and bubble detection camera are all fixedly connected on the fixed support, and the detection light source and bubble detection camera correspond to the conveying device, the multi-axis servo module is fixedly connected on the machine table, the misplacement detection camera is arranged on the multi-axis servo module, and the misplacement detection camera corresponds to the conveying device.

[0037] As one preferred scheme of the utility model, the solidification tunnel furnace includes furnace body, infrared heating rod assembly and temperature control induction assembly, the furnace body is movably hinged on the conveying device through the hinge, and the infrared heating rod assembly and temperature control induction assembly are all fixedly connected in the furnace body corresponding to the conveying device.

[0038] 3. Beneficial effects

[0039] Compared with the prior art, the utility model has the advantages that:

[0040] (1) In the scheme, when the gallium arsenide battery is subjected to patch processing, the gallium arsenide battery and the glass cover are provided through the battery supply bin and the cover supply bin, the two tray conveying mechanisms convey the gallium arsenide battery and the glass cover to the battery loading robot and the cover loading robot respectively, the battery loading robot places the gallium arsenide battery on one positioning mechanism after scanning and reading the code through the code scanning mechanism, the cover loading robot places the glass cover on another positioning mechanism, the two positioning mechanisms position the gallium arsenide battery and the glass cover respectively to ensure the accuracy of patch processing, the battery carrying module carries the gallium arsenide battery on one positioning mechanism to the vacuum adsorption table, the hollow rotating platform makes the gallium arsenide battery on the vacuum adsorption table pass through the glue dispensing assembly, the cover transfer module and the carrying robot in turn, the three-axis sliding rail module controls the glue dispensing assembly to dispense glue on the passing gallium arsenide battery, the cover transfer module takes out the glass cover on another positioning mechanism through the transfer and bonding mechanism and bonds it with the gallium arsenide battery after glue dispensing, the carrying robot takes out the bonded gallium arsenide battery and places it on the conveying device for conveying, the detection mechanism detects the bonding of the gallium arsenide battery, the curing tunnel furnace heats and cures the gallium arsenide battery, and after curing, the glass cover completely covers the gallium arsenide battery, so that the gallium arsenide battery product is formed, finally, the unloading carrying module takes out the formed product and places it on the weighing sensor for weighing detection, and the unqualified product is removed, and the qualified product is placed on a tray conveying mechanism to take out the tray from the finished product unloading bin, the tray conveying mechanism controls the tray to be conveyed and placed in the finished product unloading bin, and the finished product unloading bin stores the tray with the gallium arsenide battery through the clip, the patch equipment integrates the processes of loading, glue dispensing, bonding, detection, curing, weighing and unloading of the gallium arsenide battery, not only occupies small space and reduces product transfer time, but also does not need manual control of each process, saves labor cost, the process is concentrated, the automation degree is high, and the working efficiency can be effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 It is a front view of the utility model;

[0042] Figure 2 It is a partial structure diagram of the utility model;

[0043] Figure 3 It is a top view of the utility model Figure 2 ;

[0044] Figure 4 It is a structure diagram of gallium arsenide battery loading in the utility model;

[0045] Figure 5 It is a structure diagram of glass cover loading in the utility model;

[0046] Figure 6 It is a structure diagram of gallium arsenide battery patch processing station in the utility model;

[0047] Figure 7 It is the structure diagram of the gallium arsenide battery patch detection and solidification in the utility model;

[0048] Figure 8 It is the structure diagram of the gallium arsenide battery weighing and discharging in the utility model;

[0049] Figure 9 It is the structure diagram of the gallium arsenide battery moving and loading in the utility model;

[0050] Figure 10 It is the structure diagram of the gallium arsenide battery patch conveying in the utility model;

[0051] Figure 11 It is the structure diagram of the glass cover moving and loading and adhering in the utility model;

[0052] Figure 12 It is the structure diagram of the moving and loading and adhering mechanism in the utility model;

[0053] Figure 13 It is the explosion map of the utility model. Figure 12

[0054] Mark explanation in drawing:

[0055] 1, machine table; 2, battery supply bin; 3, cover supply bin; 4, finished product discharging bin; 5, tray conveying mechanism; 51, rack; 52, feeding slide rail module; 53, top supporting cylinder module; 54, positioning cylinder module; 6, battery loading robot; 7, cover loading robot; 8, code scanning mechanism; 81, code reading light source; 82, code reading camera; 9, positioning mechanism; 91, deviation rectifying platform; 92, side pushing assembly; 10, hollow rotating platform; 11, vacuum adsorption table; 12, battery carrying module; 13, three-axis slide rail module; 14, dispensing assembly; 15, cover moving and loading module; 16, moving and loading and adhering mechanism; 161, fixed plate; 162, closing mold electric cylinder; 163, slide plate; 164, patching electric cylinder; 165, elastic connecting frame; 166, pressure sensor; 167, vacuum cover; 168, connecting rod group; 169, cover adsorption platform; 17, carrying robot; 18, conveying device; 19, detection mechanism; 191, fixed support; 192, detection light source; 193, bubble detection camera; 194, multi-axis servo module; 195, misalignment detection camera; 20, solidification tunnel furnace; 201, furnace body; 202, infrared heating rod assembly; 203, temperature control induction assembly; 21, discharging carrying module; 22, weighing sensor; 23, defective product tray. DETAILED DESCRIPTION

[0056] ​The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort fall within the scope of the present application.

[0057] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0058] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; can be the communication inside two elements. For a person of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0059] Embodiment:

[0060] Please refer to Figures 1-13 A full-automatic patching equipment for gallium arsenide battery, comprising:

[0061] A machine table 1;

[0062] A battery supply bin 2 is fixedly connected to the machine table 1;

[0063] A cover piece supply bin 3 is fixedly connected to the machine table 1;

[0064] A finished product discharge bin 4 is fixedly connected to the machine table 1;

[0065] Three tray conveying mechanisms 5 are arranged on the machine table 1 and correspond to the battery supply bin 2, the cover piece supply bin 3 and the finished product discharge bin 4 respectively to realize the conveying of the tray;

[0066] A battery loading robot 6 is fixedly connected to the machine table 1 and corresponds to one of the tray conveying mechanisms 5;

[0067] A cover sheet loading robot 7 is fixedly connected to the machine table 1 and corresponds to a tray conveying mechanism 5;

[0068] A code scanning mechanism 8 is arranged on the machine table 1 and corresponds to the battery loading robot 6, and is used for scanning and recording the code of the gallium arsenide battery;

[0069] Two positioning mechanisms 9 are arranged, and correspond to the battery loading robot 6 and the cover sheet loading robot 7 respectively, so as to realize the positioning of the gallium arsenide battery and the glass cover sheet;

[0070] A hollow rotating platform 10 is fixedly connected to the machine table 1;

[0071] Four vacuum adsorption tables 11 are fixedly connected to the hollow rotating platform 10;

[0072] A battery carrying module 12 is fixedly connected to the machine table 1 and corresponds to one positioning mechanism 9 and four vacuum adsorption tables 11;

[0073] A three-axis sliding rail module 13 is fixedly connected to the machine table 1;

[0074] A dispensing assembly 14 is arranged on the three-axis sliding rail module 13 and corresponds to the four vacuum adsorption tables 11;

[0075] A cover sheet transfer module 15 is fixedly connected to the machine table 1;

[0076] A transfer and bonding mechanism 16 is arranged on the cover sheet transfer module 15 and corresponds to one positioning mechanism 9 and four vacuum adsorption tables 11, and is used for transferring and bonding the glass cover sheet to the gallium arsenide battery;

[0077] A carrying robot 17 is fixedly connected to the machine table 1 and corresponds to the four vacuum adsorption tables 11;

[0078] A conveying device 18 is fixedly connected to the machine table 1 and corresponds to the carrying robot 17;

[0079] A detection mechanism 19 is arranged on the machine table 1 and corresponds to the conveying device 18, and is used for detecting the bonding of the gallium arsenide battery;

[0080] A curing tunnel furnace 20 is arranged on the conveying device 18, so as to realize the heating and curing of the gallium arsenide battery;

[0081] A discharging carrying module 21 is fixedly connected to the machine table 1 and corresponds to the conveying device 18 and one tray conveying mechanism 5;

[0082] A weighing sensor 22 is fixedly connected to the machine table 1 and is located between the discharging carrying module 21 and one tray conveying mechanism 5;

[0083] The defective product tray 23 is fixedly connected to the machine table 1 and corresponds to the weighing sensor 22 and the blank carrying module 21.

[0084] In this embodiment, the battery supply bin 2, the cover supply bin 3 and the finished product discharge bin 4 adopt the spring clip feeding mode to provide the tray to the three tray conveying mechanisms 5. The battery supply bin 2, the cover supply bin 3 and the finished product discharge bin 4 all contain a tray spring clip. The lifting of the spring clip provides different trays to the three feeding tray conveying mechanisms 5. One of the tray conveying mechanisms 5 takes out the tray in the finished product discharge bin 4 and corresponds to the discharge carrying module 21. The other two tray conveying mechanisms 5 take out the trays from the battery supply bin 2 and the cover supply bin 3. The tray in the battery supply bin 2 is placed with a gallium arsenide battery. After being taken out, it corresponds to the battery feeding robot 6. The tray in the cover supply bin 3 is placed with a glass cover. After being taken out, it corresponds to the cover feeding robot 7. The battery feeding robot 6 and the cover feeding robot 7 respectively place the gallium arsenide battery and the glass cover on two positioning mechanisms 9. The two positioning mechanisms 9 respectively position the gallium arsenide battery and the glass cover. In the process of placing the gallium arsenide battery on one positioning mechanism 9, the battery feeding robot 6 passes through the code scanning mechanism 8. The code scanning mechanism 8 scans and reads the information on the gallium arsenide battery. After positioning is completed, the battery carrying module 12 takes out the gallium arsenide battery on one positioning mechanism 9 and places it on a vacuum suction table 11. The vacuum suction table 11 sucks and fixes the gallium arsenide battery. Then, the hollow rotating platform 10 drives the four vacuum suction tables 11 to rotate. The battery carrying module 12 continuously places the gallium arsenide battery on the four vacuum suction tables 11. After being placed, the gallium arsenide battery moves to correspond to the dispensing assembly 14 through the rotation of the hollow rotating platform 10. The three-axis sliding rail module 13 controls the dispensing assembly 14 to move and dispense the gallium arsenide battery. After dispensing is completed, the hollow rotating platform 10 moves the dispensed gallium arsenide battery to correspond to the transfer and bonding mechanism 16. The cover transfer module 15 controls the transfer and bonding mechanism 16 to move and place the glass cover on the vacuum suction table 11. The transfer and bonding mechanism 16 bonds the glass cover with the dispensed gallium arsenide battery on the vacuum suction table 11. The transfer and bonding mechanism 16 continuously bonds the gallium arsenide battery that moves over with the glass cover. After bonding of the glass cover is completed, the hollow rotating platform 10 moves the bonded gallium arsenide battery to correspond to the carrying robot 17. The carrying robot 17 takes out the gallium arsenide battery and places it on the conveying device 18. The conveying device 18 conveys the gallium arsenide battery. The gallium arsenide battery successively passes through the detection mechanism 19 and the curing tunnel furnace 20. The detection mechanism 19 detects the bonding of the gallium arsenide battery and the glass cover. The curing tunnel furnace 20 heats and cures the gallium arsenide battery. After curing, the cover completely covers the gallium arsenide battery, thereby forming the gallium arsenide battery product. The discharge carrying module 21 takes out the formed gallium arsenide battery from the conveying device 18 and places it on the weighing sensor 22. The weighing sensor 22 detects the weight of the gallium arsenide battery. The unqualified product is placed on the defective product tray 23 by the discharge carrying module 21 for collection.Qualified gallium arsenide battery will be placed on a tray conveying mechanism 5 from the finished product discharge bin 4, tray conveying mechanism 5 control tray conveying mechanism 5 to the finished product discharge bin 4, the finished product discharge bin 4 is stored by the clamp with gallium arsenide battery tray.

[0085] Specifically, each tray conveying mechanism 5 includes a rack 51, a feeding slide rail module 52, a top supporting cylinder module 53 and a positioning cylinder module 54, the rack 51 and the feeding slide rail module 52 are fixedly connected to the machine table 1, and the feeding slide rail module 52 is located on the inner side of the rack 51, the top supporting cylinder module 53 is arranged on the rack 51, and the top supporting cylinder module 53 corresponds to one of the battery feeding bin 2, the cover piece feeding bin 3 and the finished product discharge bin 4, and the positioning cylinder module 54 is fixedly connected to the rack 51.

[0086] In this embodiment, when the tray is taken out and placed in the battery feeding bin 2, the cover piece feeding bin 3 and the finished product discharge bin 4, the feeding slide rail module 52 moves by controlling the top supporting cylinder module 53, the top supporting cylinder module 53 lifts the tray, and the tray is conveyed between the rack 51 and the bin, when the tray is placed on the rack 51, the positioning cylinder module 54 positions the rack 51, so that the tray can be kept stable, facilitating feeding and discharging.

[0087] Specifically, the code scanning mechanism 8 includes a code reading light source 81 and a code reading camera 82, the code reading light source 81 and the code reading camera 82 are fixedly connected to the machine table 1, and the code reading light source 81 and the code reading camera 82 correspond to the battery feeding robot 6.

[0088] In this embodiment, when the battery feeding robot 6 takes the gallium arsenide battery from the tray and places it on a positioning mechanism 9, the battery feeding robot 6 makes the gallium arsenide battery pass above the code reading light source 81 and the code reading camera 82, the code reading light source 81 irradiates the gallium arsenide battery, so that the code reading camera 82 can clearly scan and identify the product code on the gallium arsenide battery, the scanned product code information is one of the data sources of the system data storage, and is used for automatic matching and filling of the data generated in the subsequent station production, and the battery feeding robot 6 places the scanned gallium arsenide battery on the positioning mechanism 9.

[0089] Specifically, each positioning mechanism 9 includes a deviation rectifying platform 91 and two side pushing assemblies 92, the deviation rectifying platform 91 is fixedly connected to the machine table 1, and the deviation rectifying platform 91 corresponds to one of the battery feeding robot 6 and the cover piece feeding robot 7, and the two side pushing assemblies 92 are arranged on the deviation rectifying platform 91.

[0090] In this embodiment, the gallium arsenide battery or the glass cover is placed on the deviation correction platform 91 by the battery feeding robot 6 or the cover feeding robot 7, and the two side pushing assemblies 92 correspond to the two sides of the gallium arsenide battery or the glass cover to push the gallium arsenide battery or the glass cover from both sides to position on the deviation correction platform 91.

[0091] Specifically, the transfer and bonding mechanism 16 includes a fixed plate 161, a mold closing cylinder 162, a sliding plate 163, a patch cylinder 164, an elastic connecting frame 165, a pressure sensor 166, a vacuum cover 167, a connecting rod set 168, and a cover suction platform 169. The fixed plate 161 is arranged on the cover transfer module 15, the mold closing cylinder 162 is fixedly connected to the fixed plate 161, the sliding plate 163 is slidingly connected to the fixed plate 161, and the output end of the mold closing cylinder 162 is fixedly connected to the sliding plate 163. The patch cylinder 164 is fixedly connected to the sliding plate 163, the elastic connecting frame 165 is fixedly connected to the output end of the patch cylinder 164, the pressure sensor 166 is fixedly connected in the elastic connecting frame 165, the vacuum cover 167 is fixedly connected to the sliding plate 163, and the vacuum cover 167 is matched with the four vacuum suction tables 11. The connecting rod set 168 is fixedly connected to the bottom end of the elastic connecting frame 165, and the bottom end of the connecting rod set 168 slidingly penetrates into the vacuum cover 167. The cover suction platform 169 is fixedly connected to the bottom end of the connecting rod set 168, and the cover suction platform 169 is located in the vacuum cover 167 corresponding to the four vacuum suction tables 11.

[0092] In this embodiment, the vacuum cover 167 is connected to a vacuum pumping device. When the gallium arsenide battery and the glass cover are bonded, the hollow rotating platform 10 rotates the gallium arsenide battery coated with glue to correspond to the cover transfer module 15 through the vacuum suction table 11. The patch cylinder 164 controls the connecting rod set 168 to move downward through the elastic connecting frame 165, the connecting rod set 168 drives the cover suction platform 169 to move downward to suck the glass cover on the deviation correction platform 91. After the glass cover is sucked, the patch cylinder 164 controls the elastic connecting frame 165 and the connecting rod set 168 to reset the cover suction platform 169, the cover suction platform 169 enters the vacuum cover 167, the cover transfer module 15 moves the fixed plate 161, the vacuum cover 167 corresponds to the vacuum suction table 11 with the gallium arsenide battery coated with glue, the mold closing cylinder 162 controls the sliding plate 163 to move downward, the vacuum cover 167 and the vacuum suction table 11 are combined, the vacuum cover 167 covers the gallium arsenide battery on the vacuum suction table 11, the inside is pumped through the vacuum pumping device, and the inside is kept in a vacuum state. The patch cylinder 164 controls the connecting rod set 168 to move downward through the elastic connecting frame 165, the connecting rod set 168 drives the glass cover sucked by the cover suction platform 169 to press downward to bond with the gallium arsenide battery coated with glue. The pressure sensor 166 detects the pressure during bonding to prevent excessive pressure during bonding.

[0093] Specifically, the detection mechanism 19 comprises a fixed support 191, a detection light source 192, a bubble detection camera 193, a multi-axis servo module 194 and a misalignment detection camera 195, the fixed support 191 is fixedly connected to the machine table 1, the detection light source 192 and the bubble detection camera 193 are both fixedly connected to the fixed support 191, and the detection light source 192 and the bubble detection camera 193 correspond to the conveying device 18, the multi-axis servo module 194 is fixedly connected to the machine table 1, the misalignment detection camera 195 is arranged on the multi-axis servo module 194, and the misalignment detection camera 195 corresponds to the conveying device 18.

[0094] In this embodiment, the fixed support 191 supports the detection light source 192 and the bubble detection camera 193, the handling robot 17 takes out the bonded gallium arsenide battery from the vacuum suction table 11 and places it on the conveying device 18, the conveying device 18 conveys the gallium arsenide battery, the gallium arsenide battery first passes through the detection light source 192, the detection light source 192 lights the gallium arsenide battery, so that the bubble detection camera 193 can accurately detect the bubbles of the bonded gallium arsenide battery, after bubble detection, the conveying device 18 continues to move the gallium arsenide battery to pass through the misalignment detection camera 195, the multi-axis servo module 194 controls the misalignment detection camera 195 to move accurately to take pictures of the four corners of the bonded gallium arsenide battery, and the misalignment of the gallium arsenide battery is detected.

[0095] Specifically, the curing tunnel furnace 20 comprises a furnace body 201, an infrared heating rod assembly 202 and a temperature control induction assembly 203, the furnace body 201 is hingedly connected to the conveying device 18, and the infrared heating rod assembly 202 and the temperature control induction assembly 203 are both fixedly connected to the furnace body 201 and correspond to the conveying device 18.

[0096] In this embodiment, the conveying device 18 conveys the gallium arsenide battery detected by the camera to the downward conveying module 21, the gallium arsenide battery passes through the inside of the furnace body 201 during the conveying process, the temperature of the infrared heating rod assembly 202 is controlled by the temperature control induction assembly 203, the infrared heating rod assembly 202 heats and cures the gallium arsenide battery in the furnace body 201, and the gallium arsenide battery is quickly formed.

[0097] Working principle: when the gallium arsenide battery is pasted, the battery supply bin 2, the cover piece supply bin 3 and the finished product discharge bin 4 provide the tray to the three racks 51 through the spring clamp feeding mode, one of the feeding slide rail modules 52 drives a top supporting cylinder module 53 to move to take out the tray in the finished product discharge bin 4 and place it on a rack 51 corresponding to the discharge carrying module 21, the other two feeding slide rail modules 52 drive two top supporting cylinder modules 53 to take out the trays from the battery supply bin 2 and the cover piece supply bin 3 and place them on two racks 51 respectively, three positioning cylinder modules 54 fix the trays on the three racks 51 respectively, the tray in the battery supply bin 2 has gallium arsenide batteries placed on it, which is taken out and corresponds to the battery feeding robot 6, the tray in the cover piece supply bin 3 has glass cover pieces placed on it, which is taken out and corresponds to the cover piece feeding robot 7, the battery feeding robot 6 and the cover piece feeding robot 7 respectively place the gallium arsenide batteries and the glass cover pieces on the two deviation correction platforms 91, the gallium arsenide battery passes above the code reading light source 81 and the code reading camera 82 during placement, the code reading light source 81 irradiates the gallium arsenide battery, enabling the code reading camera 82 to clearly automatically scan and identify the product code on the gallium arsenide battery, the scanned product code information is one of the data sources for system data storage, used for automatic matching and filling of data generated in subsequent workstations, the gallium arsenide battery and the glass cover piece are placed on the two deviation correction platforms 91 respectively, four side pushing assemblies 92 push the gallium arsenide battery and the glass cover piece to be positioned on the two deviation correction platforms 91 respectively, after positioning is completed, the battery carrying module 12 takes out the gallium arsenide battery on a positioning mechanism 9 and places it on a vacuum suction table 11, the vacuum suction table 11 adsorbs and fixes the gallium arsenide battery, then the hollow rotating platform 10 drives the four vacuum suction tables 11 to rotate, the battery carrying module 12 continuously places the gallium arsenide battery on the four vacuum suction tables 11, the placed gallium arsenide battery moves to correspond to the glue dispensing assembly 14 through the rotation of the hollow rotating platform 10, the three-axis slide rail module 13 controls the glue dispensing assembly 14 to move to dispense glue on the gallium arsenide battery, after dispensing is completed, the hollow rotating platform 10 moves the gallium arsenide battery with dispensed glue to correspond to the cover piece transfer module 15, the pasting cylinder 164 controls the connecting rod group 168 to move down through the elastic connecting frame 165, the connecting rod group 168 drives the cover piece suction platform 169 to move down and suck the glass cover piece on the deviation correction platform 91, after the glass cover piece is sucked, the pasting cylinder 164 controls the elastic connecting frame 165 and the connecting rod group 168 to reset the cover piece suction platform 169, the cover piece suction platform 169 enters the vacuum cover 167, the cover piece transfer module 15 moves the fixed plate 161 to make the vacuum cover 167 correspond to the vacuum suction table 11 with the gallium arsenide battery with dispensed glue, the closing cylinder 162 controls the sliding plate 163 to move down, making the vacuum cover 167 and the vacuum suction table 11 close, the vacuum cover 167 covers the gallium arsenide battery on the vacuum suction table 11, and the inside is vacuumized through a vacuumizing device, so that the inside maintains a vacuum state,The patch electric cylinder 164 controls the connecting rod group 168 to move down through the elastic connecting frame 165, the connecting rod group 168 drives the glass cover plate adsorbed by the cover plate adsorption platform 169 to press down and adhere to the glued gallium arsenide battery, the pressure sensor 166 detects the pressure during the adhesion to prevent the adhesion from being pressed too much, the cover plate adsorption platform 169 continuously adheres the glass cover plate to the gallium arsenide battery moved by the glue point, after the adhesion of the glass cover plate is completed, the hollow rotating platform 10 moves the adhered gallium arsenide battery to correspond to the carrying robot 17, the carrying robot 17 takes out the gallium arsenide battery and places it on the conveying device 18, the conveying device 18 conveys the gallium arsenide battery, the gallium arsenide battery sequentially passes through the detection light source 192, the misalignment detection camera 195 and the furnace body 201, the detection light source 192 lights the gallium arsenide battery to enable the bubble detection camera 193 to accurately detect the bubbles of the adhered gallium arsenide battery, after the bubble detection, the conveying device 18 continues to move the gallium arsenide battery to pass through the misalignment detection camera 195, the multi-axis servo module 194 controls the misalignment detection camera 195 to move to accurately take pictures of the four corners of the adhered gallium arsenide battery to detect the misalignment of the gallium arsenide battery, the gallium arsenide battery continues to move to pass through the inside of the furnace body 201, the temperature control sensing assembly 203 controls the temperature of the infrared heating rod assembly 202 to enable the infrared heating rod assembly 202 to heat and solidify the gallium arsenide battery in the furnace body 201, after the solidification, the cover plate completely covers the gallium arsenide battery, so that the gallium arsenide battery product is formed, the discharging and carrying module 21 takes out the formed gallium arsenide battery from the conveying device 18 and places it on the weighing sensor 22, the weighing sensor 22 weighs and detects the gallium arsenide battery, the unqualified product is placed on the defective product tray 23 by the discharging and carrying module 21 for collection, and the qualified gallium arsenide battery is placed on a material tray taken out from the finished product discharging bin 4 by a top supporting cylinder module 53, after the material tray loaded with the formed gallium arsenide battery is full, the feeding slide rail module 52 controls the top supporting cylinder module 53 to move to convey and place the material tray into the finished product discharging bin 4, and the finished product discharging bin 4 stores the material tray with the gallium arsenide battery through the elastic clamp.

[0098] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacements or changes according to the technical scheme and improvement concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A fully automated chip mounting device for gallium arsenide batteries, characterized in that, include: Machine (1); The battery feeding bin (2) is fixedly connected to the machine base (1); The cover plate feeding bin (3) is fixedly connected to the machine base (1); The finished product unloading bin (4) is fixedly connected to the machine base (1); The material tray conveying mechanism (5) has three parts, which are all set on the machine base (1) and correspond to the battery feeding bin (2), cover plate feeding bin (3) and finished product unloading bin (4) respectively, so as to realize the conveying of the material tray; A battery loading robot (6) is fixedly connected to the machine base (1) and corresponds to one of the material tray conveying mechanisms (5); A cover sheet feeding robot (7) is fixedly connected to the machine base (1) and corresponds to one of the material tray conveying mechanisms (5); The barcode scanning mechanism (8) is set on the machine (1) and corresponds to the battery loading robot (6) for scanning and recording the barcodes of gallium arsenide batteries; Positioning mechanism (9), which has two, respectively corresponding to the battery loading robot (6) and the cover plate loading robot (7), so as to realize the positioning of gallium arsenide battery and glass cover plate; A hollow rotating platform (10) is fixedly connected to the machine base (1); Four vacuum adsorption stages (11) are provided, all of which are fixedly connected to the hollow rotating platform (10); A battery handling module (12) is fixedly connected to the machine base (1) and corresponds to one of the positioning mechanisms (9) and four vacuum adsorption stages (11); A three-axis slide rail module (13) is fixedly connected to the machine base (1); The dispensing assembly (14) is disposed on the three-axis slide rail module (13) and corresponds to the four vacuum adsorption stages (11); Cover plate transfer module (15) is fixedly connected to the machine base (1); The transfer and bonding mechanism (16) is disposed on the cover transfer module (15) and corresponds to one of the positioning mechanisms (9) and four vacuum adsorption stages (11) for transferring the glass cover to the gallium arsenide battery; The transport robot (17) is fixedly connected to the machine base (1) and corresponds to the four vacuum adsorption stages (11); A conveying device (18) is fixedly connected to the machine base (1) and corresponds to the handling robot (17); The testing mechanism (19) is set on the machine (1) and corresponds to the conveying device (18) for testing the bonding of the patched gallium arsenide battery; A curing tunnel oven (20) is installed on the conveying device (18) to achieve the heating and curing of gallium arsenide batteries; The unloading and handling module (21) is fixedly connected to the machine base (1) and corresponds to the conveying device (18) and a material tray conveying mechanism (5); A weighing sensor (22) is fixedly connected to the machine base (1) between the unloading and handling module (21) and a material tray conveying mechanism (5); The defective product tray (23) is fixedly connected to the machine base (1) and corresponds to the weighing sensor (22) and the unloading and handling module (21).

2. The fully automated gallium arsenide battery mounting equipment according to claim 1, characterized in that: Each of the aforementioned material tray conveying mechanisms (5) includes a material rack (51), a feeding slide rail module (52), a top support cylinder module (53), and a positioning cylinder module (54). The material rack (51) and the feeding slide rail module (52) are both fixedly connected to the machine base (1), and the feeding slide rail module (52) is located inside the material rack (51). The top support cylinder module (53) is set on the material rack (51), and the top support cylinder module (53) corresponds to one of the battery feeding bin (2), the cover plate feeding bin (3), and the finished product unloading bin (4). The positioning cylinder module (54) is fixedly connected to the material rack (51).

3. The fully automated gallium arsenide battery mounting equipment according to claim 2, characterized in that: The scanning mechanism (8) includes a scanning light source (81) and a scanning camera (82). The scanning light source (81) and the scanning camera (82) are both fixedly connected to the machine base (1), and the scanning light source (81) and the scanning camera (82) correspond to the battery loading robot (6).

4. The fully automated gallium arsenide battery mounting equipment according to claim 3, characterized in that: Each of the positioning mechanisms (9) includes a correction platform (91) and two side-push components (92). The correction platform (91) is fixedly connected to the machine base (1), and the correction platform (91) corresponds to one of the battery loading robot (6) and the cover plate loading robot (7). The two side-push components (92) are both set on the correction platform (91).

5. The fully automated gallium arsenide battery bonding equipment according to claim 4, characterized in that: The transfer and bonding mechanism (16) includes a fixed plate (161), a mold clamping electric cylinder (162), a sliding plate (163), a patch bonding electric cylinder (164), an elastic connecting frame (165), a pressure sensor (166), a vacuum chamber (167), a connecting rod assembly (168), and a cover plate adsorption platform (169). The fixed plate (161) is mounted on the cover plate transfer module (15). The mold clamping electric cylinder (162) is fixedly connected to the fixed plate (161). The sliding plate (163) is slidably connected to the fixed plate (161), and the output end of the mold clamping electric cylinder (162) is fixedly connected to the sliding plate (163). The patch bonding electric cylinder (164) is fixedly connected to the sliding plate (163). The elastic connecting frame (165) is fixedly connected to the output end of the patch cylinder (164). The pressure sensor (166) is fixedly connected inside the elastic connecting frame (165). The vacuum hood (167) is fixedly connected to the slide plate (163), and the vacuum hood (167) matches the four vacuum adsorption platforms (11). The connecting rod group (168) is fixedly connected to the bottom end of the elastic connecting frame (165), and the bottom end of the connecting rod group (168) slides through into the vacuum hood (167). The cover plate adsorption platform (169) is fixedly connected to the bottom end of the connecting rod group (168), and the cover plate adsorption platform (169) is located inside the vacuum hood (167) and corresponds to the four vacuum adsorption platforms (11).

6. The fully automated gallium arsenide battery bonding equipment according to claim 5, characterized in that: The detection mechanism (19) includes a fixed bracket (191), a detection light source (192), a bubble detection camera (193), a multi-axis servo module (194), and a misalignment detection camera (195). The fixed bracket (191) is fixedly connected to the machine base (1). The detection light source (192) and the bubble detection camera (193) are both fixedly connected to the fixed bracket (191), and the detection light source (192) and the bubble detection camera (193) correspond to the conveying device (18). The multi-axis servo module (194) is fixedly connected to the machine base (1). The misalignment detection camera (195) is set on the multi-axis servo module (194), and the misalignment detection camera (195) corresponds to the conveying device (18).

7. The fully automated gallium arsenide battery bonding equipment according to claim 6, characterized in that: The curing tunnel oven (20) includes an oven body (201), an infrared heating rod assembly (202), and a temperature control sensing assembly (203). The oven body (201) is hinged to the conveying device (18) via a hinge. The infrared heating rod assembly (202) and the temperature control sensing assembly (203) are both fixedly connected inside the oven body (201) and correspond to the conveying device (18).

Images