Filling equipment for pilose antler mushroom bottle compost
By designing a substrate filling device for mushroom spawn bottles and integrating the filling and compaction processes, the device achieves efficient, automated, quantitative, and uniform filling of mushroom spawn bottles, solving the problems of low efficiency and quantitative filling in existing technologies.
Patent Information
- Application Number
- CN202520210351.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-02-11
AI Technical Summary
The existing bottle culture medium for mushroom cultivation is characterized by a fragmented and inefficient filling process, and it is difficult to achieve quantitative bottling.
A substrate filling device for mushroom spawn bottles was designed. Through the combination of a spawn bottle basket conveyor, a horizontal slide, a feeding block, a bottomless material box and an expansion joint, the device achieves automatic quantitative filling and compaction, integrating the filling and compaction processes into one.
It improves the efficiency of culture medium filling and ensures the uniformity and automation of the filling of the culture bottles.
Smart Images
Figure CN223885862U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of auxiliary equipment for the production of deer antler mushrooms, specifically to a deer antler mushroom culture bottle filling device. Background Technology
[0002] Currently, the factory cultivation of deer antler mushrooms involves injecting spawn and culture medium into mushroom bottles, then placing multiple bottles in a turnover box for cultivation. The deer antler mushrooms are harvested manually when they grow to about ten centimeters in length.
[0003] After the substrate is filled into the spawn bottles, it needs to be compacted. This compaction ensures the necessary nutrients for the growth of *Pleurotus ostreatus* and prevents lateral mushrooms from growing from the bottle walls. After compaction, the substrate needs to be sealed with an inoculation port. Although industrialized bottle cultivation of *Pleurotus ostreatus* has achieved mechanization and automation in substrate filling and compaction, the processes are still fragmented, resulting in low efficiency, and it is difficult to achieve quantitative filling.
[0004] Therefore, there is an urgent need to develop a new type of equipment for filling culture medium in mushroom spawn bottles. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a device for filling culture medium in deer antler mushroom flasks.
[0006] The technical solution of this utility model is: a mushroom spawn bottle filling device, including a spawn bottle basket conveyor, a horizontal slide table, a feeding block, a bottomless material box, and a first telescopic device. The slide table is mounted above the spawn bottle basket conveyor, and the two are arranged vertically. The left side of the slide table has a feeding port corresponding to the spawn bottle basket conveyor. The bottomless material box is mounted above the right side of the slide table. The bottom of the feeding block is slidably connected to the slide table, and the top is slidably connected to the bottom of the bottomless material box. The left side of the feeding block has several vertical through holes arranged in a rectangular array, and the feeding block is connected to a drive component.
[0007] A baffle plate is horizontally slidably installed inside the feeding port. The first telescopic device is horizontally fixed to the left end of the slide table, and its output end is fixedly connected to the left side of the baffle plate.
[0008] Preferably, the inner diameter of the through hole is not greater than the inner diameter of the bottle opening.
[0009] Preferably, the drive assembly includes a motor and a gear, the bottom of the feeding block is provided with a rack arranged parallel to the slide table, the gear meshes with the rack and is driven by the output shaft of the motor; the motor is fixed at the right end of the slide table.
[0010] Preferably, a pressing assembly is provided directly above the feeding port. The pressing assembly includes a fixed plate, a second telescopic member, and a connecting plate. The fixed plate is horizontally arranged and is fixedly connected to the bottomless material box through a bracket. The second telescopic member is vertically fixed on the fixed plate, and its output end passes through the fixed plate and is fixedly connected to the connecting plate. Several vertical connecting rods corresponding one-to-one with the through holes of the feeding block are fixed at the bottom of the connecting plate. A circular pressure plate is fixed at the lower end of the connecting rod, and the outer diameter of the pressure plate is smaller than the inner diameter of the through hole.
[0011] Preferably, the top of the connecting plate is provided with multiple vertically sliding guide rods that slide through the fixed plate, and the fixed plate is provided with multiple guide sleeves that correspond one-to-one with the guide rods.
[0012] Compared with the prior art, this utility model has the following advantages:
[0013] This equipment has a simple structure, integrating the two processes of filling and compaction into one, and can complete the filling of a basket of mushroom bottles in one go, improving the filling efficiency of mushroom bottle culture medium; through the sliding cooperation of the feeding block with the bottomless material box and the sliding table, this equipment realizes automatic quantitative filling and feeding, ensuring the uniformity of filling of all mushroom bottles. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a schematic diagram of the structure of the present invention for removing the bottomless material box;
[0016] Figure 3 This is a three-dimensional structural diagram of the bottom of this utility model;
[0017] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0018] In the diagram: 1. Mushroom bottle basket conveyor; 2. Slide table; 201. Feeding port; 3. Feeding block; 301. Through hole; 4. Bottomless material box; 5. First expansion joint; 6. Baffle plate; 7. Motor; 8. Gear; 9. Rack; 10. Fixing plate; 11. Second expansion joint; 12. Connecting plate; 13. Connecting rod; 14. Pressure plate; 15. Guide rod; 16. Guide sleeve. Detailed Implementation
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments. Example 1
[0020] Reference Figure 1-2As shown, a mushroom spawn bottle filling device includes a spawn bottle basket conveyor 1, a horizontal slide table 2, a feeding block 3, a bottomless material box 4, and a first telescopic device 5. The slide table 2 is mounted above the spawn bottle basket conveyor 1, and the two are vertically arranged. The left side of the slide table 2 has a feeding port 201 corresponding to the spawn bottle basket conveyor 1. The bottomless material box 4 is mounted above the right side of the slide table 2. The bottom of the feeding block 3 is slidably connected to the slide table 2, and the top is slidably connected to the bottom of the bottomless material box 4. Nine vertical through holes 301 are arranged in a rectangular array on its left side, and the feeding block 3 is connected to a drive assembly. More specifically, the inner diameter of the through holes 301 is no larger than the inner diameter of the spawn bottle opening, and the volume of the through holes 301 is just enough to meet the required filling amount of the spawn bottle. During filling, the lower end of the through holes 301 is directly facing the spawn bottle opening, and the spawn material in the through holes 301 falls directly into the spawn bottle, which can prevent the spawn material from leaking out.
[0021] A baffle plate 6 is horizontally slidably installed inside the feeding port 201. The first telescopic device 5 is horizontally fixed to the left end of the slide table 2, and its output end is fixedly connected to the left side of the baffle plate 6.
[0022] Initially, the baffle plate 6 closes the feeding port 201, and the through holes 301 on the left side of the feeding block 3 are all located inside the bottomless material box 4, where the culture medium fills the through holes 301. During operation, the mushroom bottle basket conveyor 1 transports the 3x3 mushroom bottle basket to the filling area, and the photoelectric sensor switch performs precise positioning, stopping the mushroom bottle basket directly below the feeding port 201. Then, the drive component starts, which drives the feeding block 3 to move to the left until it reaches the feeding position. At this time, all the through holes 301 are directly facing the mushroom bottle opening, and the right side of the feeding block 3 blocks the bottom opening of the bottomless material box 4. Immediately afterwards, the first telescopic device 5 starts, which pulls the baffle plate 6 to the left to open the feeding port 201, allowing the culture medium in the through holes 301 to fall into the mushroom bottle. After filling is completed, the baffle plate 6 and the feeding block 3 reset, waiting to fill the next mushroom bottle basket. Example 2
[0023] As a preferred embodiment of this utility model, this embodiment designs the driving component based on Embodiment 1, specifically as follows:
[0024] Reference Figure 3-4 As shown, the drive assembly in this embodiment includes a motor 7 and a gear 8. The bottom of the feeding block 3 is provided with a rack 9 arranged parallel to the slide table 2. The gear 8 meshes with the rack 9 and is connected to the output shaft of the motor 7. The motor 7 is fixed at the right end of the slide table 2.
[0025] When in use, the motor 7 drives the gear 8 to rotate, thereby moving the feeding block 3 on the slide table 2. Example 3
[0026] As a preferred embodiment of this utility model, this embodiment adds a pressing component based on embodiment two, specifically:
[0027] In this embodiment, a pressing assembly is provided directly above the feeding port 201. The pressing assembly includes a fixed plate 10, a second telescopic device 11, and a connecting plate 12. The fixed plate 10 is horizontally arranged and is fixedly connected to the bottomless material box 4 through a bracket. The second telescopic device 11 is vertically fixed on the fixed plate 10, and its output end passes through the fixed plate 10 and is fixedly connected to the connecting plate 12. Nine vertical connecting rods 13 are fixed at the bottom of the connecting plate 12, which correspond one-to-one with the through holes 301 of the feeding block 3. A circular pressing plate 14 is fixed at the lower end of the connecting rods 13. The outer diameter of the pressing plate 14 is smaller than the inner diameter of the through hole 301.
[0028] The top of the connecting plate 12 is provided with two vertically sliding guide rods 15 that slide through the fixed plate 10, and the fixed plate 10 is provided with two guide sleeves 16 that correspond one-to-one with the guide rods 15.
[0029] When the feeding port 201 is opened, the second telescopic device 11 is activated, and the connecting plate 12 moves vertically downward under the guidance of the guide rod 15, thereby driving the pressing plate 14 to pass through the through hole 301 and extend into the culture bottle to compact the culture medium; after compaction is completed, the pressing component is reset.
[0030] This equipment has a simple structure, integrating the two processes of filling and compaction into one, and can complete the filling of a basket of mushroom bottles in one go, improving the filling efficiency of mushroom bottle culture medium; through the sliding cooperation of the feeding block 3 with the bottomless material box 4 and the sliding table 2, this equipment realizes automatic quantitative filling and feeding, ensuring the uniformity of filling of all mushroom bottles.
[0031] This utility model is not limited to the above-described embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this utility model, and the changed content still falls within the protection scope of this utility model.
Claims
1. A mushroom spawn bottle filling device, comprising a spawn bottle basket conveyor, characterized in that: It also includes a horizontal slide, a feeding block, a bottomless material box, and a first telescopic device. The slide is mounted above the mushroom bottle basket conveyor, and the two are set vertically. The left side of the slide has a feeding port corresponding to the mushroom bottle basket conveyor. The bottomless material box is mounted above the right side of the slide. The bottom of the feeding block is slidably connected to the slide and the top is slidably connected to the bottom of the bottomless material box. The left side of the feeding block has several vertical through holes arranged in a rectangular array, and the feeding block is connected to a drive assembly. A baffle plate is horizontally slidably installed inside the feeding port. The first telescopic device is horizontally fixed to the left end of the slide table, and its output end is fixedly connected to the left side of the baffle plate.
2. The deer antler mushroom spawn bottle culture medium filling device according to claim 1, characterized in that: The inner diameter of the through hole is not greater than the inner diameter of the bottle opening.
3. The deer antler mushroom spawn bottle culture medium filling device according to claim 1, characterized in that: The drive assembly includes a motor and a gear. The bottom of the feeding block is provided with a rack arranged parallel to the slide table. The gear meshes with the rack and is connected to the output shaft of the motor. The motor is fixed to the right end of the slide table.
4. The deer antler mushroom spawn bottle culture medium filling device according to claim 1, characterized in that: A pressing assembly is provided directly above the feeding port. The pressing assembly includes a fixed plate, a second telescopic member, and a connecting plate. The fixed plate is horizontally arranged and is fixedly connected to the bottomless material box through a bracket. The second telescopic member is vertically fixed on the fixed plate, and its output end passes through the fixed plate and is fixedly connected to the connecting plate. Several vertical connecting rods corresponding one-to-one with the through holes of the feeding block are fixed at the bottom of the connecting plate. A circular pressure plate is fixed at the lower end of the connecting rod, and the outer diameter of the pressure plate is smaller than the inner diameter of the through hole.
5. The deer antler mushroom spawn bottle culture medium filling device according to claim 4, characterized in that: The top of the connecting plate is provided with multiple vertically sliding guide rods that slide through the fixed plate, and the fixed plate is provided with multiple guide sleeves that correspond one-to-one with the guide rods.