Combined orchard branch crusher
By combining primary and secondary crushing in a modular orchard branch shredder, the problem of incompatible particle size and low efficiency is solved, enabling fine shredding of branches and utilization of multiple resources, thus improving the efficiency of orchard resource recycling.
Patent Information
- Application Number
- CN202520717632.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-04-16
AI Technical Summary
Existing orchard branch shredders have a single working mode and the shredding particle size is not adjustable, resulting in poor shredding effect, failing to meet the needs of multiple applications, and also suffer from low efficiency and high power consumption.
The pulverizing method combines primary chopping and secondary crushing. The combination of primary chopping blades and secondary crushing blades achieves fine pulverization of branches, and the particle size is controlled by a transmission device.
It achieves fine crushing of branches, which can be returned to the field or used for other purposes, improving crushing efficiency, reducing power consumption, and meeting the needs of multiple resource utilization.
Smart Images
Figure CN223888176U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of agricultural machinery, specifically a combined orchard branch shredder. Background Technology
[0002] With the implementation of air pollution control and environmental policies, methods such as piling and burning or centralized dumping of tree branches in orchards in my country have been gradually prohibited. On-site shredding and returning the branches to the field using a shredder has become the most common method. This not only saves labor costs but also improves soil organic matter fertility, achieving the ecological recycling of orchard organic waste resources. As a key piece of machinery for the full mechanization of orchard operations, the branch shredder plays a vital role in the resource utilization of tree branches and ecological environmental protection.
[0003] Currently available orchard branch shredders operate in a single mode, typically using a combination of moving and fixed blades. This results in a large, non-adjustable particle size, limiting their application to soil remediation. If orchard branches are pruned and shredded twice a year, the material cannot decompose and rot in time, failing to achieve the goal of "using trees to nourish trees" and instead increasing the burden on the soil. Furthermore, the large and uncontrollable particle size makes it difficult to utilize the excess wood chips for other purposes. Additionally, there are shredders combining swivel blades and screens, which, while allowing for particle size control, suffer from high power consumption and low efficiency. Utility Model Content
[0004] To address the aforementioned technical problems, this utility model provides a combined orchard branch shredder, which achieves fine shredding of branches through a combination of primary chopping and secondary shredding. It can control the particle size and improve shredding efficiency. The shredded wood chips of different particle sizes can be returned to the field or used for other purposes.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a combined orchard branch shredder, including a walking frame, a shredding chamber installed at the upper front of the walking frame, a power unit installed at the upper rear of the walking frame, the power unit connected to a transmission device, a feed inlet located at the upper middle rear of the shredding chamber, a discharge outlet located at the lower middle front of the shredding chamber, and a discharge guide plate located at the discharge outlet.
[0006] The crushing chamber includes crushing chamber side plates, side plate support plates, a primary chamber top cover plate, a secondary chamber top cover plate, a primary chopping blade, a secondary crushing blade, a primary chopping blade shaft, a secondary crushing blade shaft, an inner baffle plate, a primary chamber sliding guide plate, an arc-shaped slide, guide plates, a screening plate, and a hanging plate. The crushing chamber side plates are fixed to the traveling frame. The side plate support plate is fixed between the two crushing chamber side plates and located at the front of the crushing chamber side plates. The primary chamber top cover plate is fixed to the rear upper part of the crushing chamber side plates. The secondary chamber top cover plate is fixed to the front upper part of the crushing chamber side plates, and the front part of the secondary chamber top cover plate is fixed to the side plate support plate by hinges, while the rear part overlaps the front part of the primary chamber top cover plate. The secondary chamber top cover plate can be supported around the side plates. The plate rotates counterclockwise 180º. The inner baffle is fixed to the upper cover of the first-stage chamber and is located between the first-stage chopping blade and the second-stage crushing blade. The lower guide plate of the first-stage chamber is located inside the two crushing chamber side plates and is welded to the inner surface of the crushing chamber side plates. The upper end of the lower guide plate of the first-stage chamber is close to the fixed blade holder of the first-stage chopping blade, and the lower end is provided with a connecting block. There are two arc-shaped slides, which are symmetrically welded to the inner side of the two crushing chamber side plates. There are four guide plates, which are crescent-shaped and are symmetrically distributed in two groups on the upper side of the arc-shaped slides. The distance between the lowest end of the guide plate and the arc-shaped slide is 5mm. The side of the guide plate is welded to the inner surface of the crushing chamber side plate. The hanging plate is L-shaped and its two ends are respectively welded to the inner surface of the crushing chamber side plate.
[0007] The primary chopping blade is a combination of a roller blade and a fixed blade, and the secondary pulverizing blade is a combination of a throwing blade and a screening plate. The primary chopping blade is mounted on the primary chopping blade shaft, and the secondary pulverizing blade is mounted on the secondary pulverizing blade shaft. The primary chamber baffle is above the primary chopping blade shaft and fixed to the side plate of the pulverizing chamber, and the secondary chamber baffle is above the secondary pulverizing blade shaft and fixed to the side plate of the pulverizing chamber.
[0008] The upper end of the feed inlet is fixed to the rear end of the first-stage silo cover plate, and the lower end is fixed to the fixed blade holder plate of the first-stage shredder.
[0009] The discharge port is a single screening plate with the same curvature as the arc-shaped slide. A horizontal suspension hook is provided at the front end of the screening plate, which is hung on the hanging plate. The rear end of the screening plate is inserted into the connecting block of the primary silo slide guide plate along the arc-shaped slide and guide plate.
[0010] The discharge guide plate is a suspended type. The upper end of the discharge guide plate is an arc-shaped suspension hook, which is semi-circular in shape. The discharge guide plate is suspended on the wheel axle of the traveling frame through the arc-shaped suspension hook. The lower end of the discharge guide plate is parallel to the ground and in contact with the ground.
[0011] The transmission device is located on the left side of the machine and includes a first transmission belt, a second transmission belt, a primary storage wheel, a secondary storage wheel, and a power unit wheel. The primary storage wheel is connected to the primary chopping blade shaft, the secondary storage wheel is connected to the secondary crushing blade shaft, and the power unit wheel is connected to the power unit. The first transmission belt connects the power unit wheel and the primary storage wheel, and the second transmission belt connects the power unit wheel and the secondary storage wheel.
[0012] The present invention achieves the following beneficial effects:
[0013] 1. This utility model adopts a crushing method that combines primary chopping and secondary crushing. The upper parts of the primary and secondary bins are separated by internal baffles to prevent backflow. The lower part of the internal baffles is a conveying channel between the two bins.
[0014] 2. This utility model is equipped with an arc-shaped slide, guide plate, and connecting block for the primary compartment lower guide plate, which facilitates the insertion of the screening plate and allows for timely replacement;
[0015] 3. The discharge port of this utility model crusher is a whole screening plate at the bottom of the secondary bin. The discharge port diameter is large, and the crushed wood chips are led out through the discharge guide plate to prevent blockage. Attached Figure Description
[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0017] Figure 1 This is the overall structural diagram of this utility model;
[0018] Figure 2 This is a structural diagram of the internal structure of the crushing chamber of this utility model;
[0019] Figure 3 This is a structural diagram of the internal baffle of this utility model;
[0020] Figure 4 This is a structural diagram of the primary warehouse sliding guide plate of this utility model;
[0021] Figure 5 This is a structural diagram of the arc-shaped slide rail of this utility model;
[0022] Figure 6 This is a structural diagram of the guide plate of this utility model;
[0023] Figure 7 This is a structural diagram of the screening plate of this utility model;
[0024] Figure 8 This is a structural diagram of the discharge guide plate of this utility model;
[0025] Figure 9This is a structural diagram of the transmission device of this utility model.
[0026] The diagram labels are as follows: 1. Walking frame; 101. Walking frame axle; 2. Grinding chamber; 201. Grinding chamber side plate; 202. Side plate support plate; 203. Primary chamber top cover plate; 204. Secondary chamber top cover plate; 205. Primary chopping blade; 2051. Roller blade; 2052. Fixed blade; 206. Secondary grinding blade; 2061. Throwing blade; 207. Primary chopping blade shaft; 208. Secondary grinding blade shaft; 209. Chamber inner baffle; 210. Primary chamber sliding guide plate; 2101. 211. Connecting block; 212. Arc-shaped slide; 213. Guide plate; 214. Screening plate; 215. Horizontal suspension hook; 216. Hanging plate; 217. Fixed knife holder; 218. Fixed knife holder fixing plate; 3. Feed inlet; 4. Discharge outlet; 5. Discharge guide plate; 501. Arc-shaped suspension hook; 6. Power unit; 702. Transmission device; 703. First transmission belt; 704. Second transmission belt; 705. Primary bin wheel; 706. Secondary bin wheel; 707. Power unit wheel. Detailed Implementation
[0027] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0028] It should be noted that the direction of travel of the walking frame is "forward," and the direction of retreat is "rear." When a component is referred to as "fixed to" or "set on" another component, it can be directly or indirectly set on that other component. The terms "upper," "lower," "left," "right," "front," "rear," "inner," and "outer," etc., indicate the orientation or position based on the orientation or position shown in the accompanying drawings, and are only for ease of description and should not be construed as limiting the technical solution.
[0029] Example: Figure 1 As shown, this utility model provides a technical solution: including a walking frame 1, a crushing chamber 2 installed at the upper front of the walking frame 1, a power unit 6 installed at the upper rear of the walking frame 1, the power unit 6 connected to a transmission device 7, a feed inlet 3 located at the upper middle rear of the crushing chamber 2, a discharge outlet 4 located at the lower middle front of the crushing chamber 2, and a discharge guide plate 5 located at the discharge outlet 4.
[0030] like Figures 1-6As shown, the crushing chamber 2 includes a crushing chamber side plate 201, a side plate support plate 202, a primary chamber top cover plate 203, a secondary chamber top cover plate 204, a primary chopping blade 205, a secondary crushing blade 206, a primary chopping blade shaft 207, a secondary crushing blade shaft 208, an inner baffle 209, a primary chamber sliding guide plate 210, an arc-shaped slide 211, a guide plate 212, a screening plate 213, and a hanging plate 214. The crushing chamber side plate 201 is fixed to the traveling frame 1. The side plate support plate 202 is fixed between the two crushing chamber side plates 201 and is located at the front of the crushing chamber side plate 201. The first-stage chamber top cover plate 203 is fixed to the rear upper part of the crushing chamber side plate 201. The second-stage chamber top cover plate 204 is fixed to the front upper part of the crushing chamber side plate 201. The front part of the second-stage chamber top cover plate 204 is fixed to the side plate support plate 202 by a hinge, and the rear part is stacked on top of the front part of the first-stage chamber top cover plate 203. The second-stage chamber top cover plate 204 can rotate 180° counterclockwise around the side plate support plate 202. When inspecting or replacing the blades, first remove the second-stage chamber top cover plate 204 and rotate it counterclockwise, and then remove the first-stage chamber top cover plate 203. The inner baffle 209 is fixed to the upper cover plate 203 of the primary bin and is located between the primary chopping blade 205 and the secondary crushing blade 206. The inner baffle can separate the upper part of the crushing bin 2 to prevent backflow. The lower part of the crushing bin 2 is provided with a conveying channel. The primary bin sliding guide plate 210 is located inside the two crushing bin side plates 201 and is welded to the inner surface of the crushing bin side plates 201. The upper end of the primary bin sliding guide plate 210 is close to the fixed blade holder 215 of the primary chopping blade 205, and the lower end is provided with a connecting block 2101. The wood chips shredded in the primary bin can be conveyed to the secondary bin through the primary bin sliding guide plate 210. Two arc-shaped slides 211 are symmetrically welded to the inner sides of the two crushing chamber side plates 201. Four crescent-shaped guide plates 212 are symmetrically distributed in two groups on the upper side of the arc-shaped slides 211. The lowest point of each guide plate 212 is 5 mm away from the arc-shaped slide 211. The sides of the guide plates 212 are welded to the inner surface of the crushing chamber side plates 201. An L-shaped hanging plate 214 is welded to the inner surface of the crushing chamber side plates 201 at both ends.
[0031] like Figure 2 As shown, the primary chopping blade 205 consists of a rotating blade 2051 and a fixed blade 2052 working together, and the secondary crushing blade 206 consists of a throwing blade 2061 and a screening plate 213 working together. The primary chopping blade 205 is mounted on the primary chopping blade shaft 207, and the secondary crushing blade 206 is mounted on the secondary crushing blade shaft 208.
[0032] like Figure 1 , Figure 2 As shown, the upper end of the feed inlet 3 is fixed to the rear of the primary silo cover plate 203, and the lower end is fixed to the fixed blade holder plate 216 of the primary shredder 205.
[0033] like Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the discharge port 4 is a single screening plate 213 with a large discharge diameter to prevent clogging. The curvature of the screening plate 213 is the same as that of the arc-shaped slide 211. A horizontal suspension hook 2131 is provided at the front end of the screening plate 213, which is hung on the hanging plate 214. The rear end of the screening plate 213 is inserted into the connecting block 2101 of the primary silo slide guide plate 210 along the arc-shaped slide 211 and the guide plate 212.
[0034] like Figure 8 As shown, the discharge guide plate 5 is a hanging type. The upper end of the discharge guide plate 5 is an arc-shaped suspension hook 51. The arc-shaped suspension hook is semi-circular in shape. During crushing, the discharge guide plate 5 is suspended on the wheel axle 101 of the walking frame through the arc-shaped suspension hook 501. After crushing, it can be removed. The lower end of the discharge guide plate 5 is parallel to the ground and in contact with the ground.
[0035] like Figure 9 As shown, the transmission device 7 is located on the left side of the machine and includes a first transmission belt 701, a second transmission belt 702, a primary bin wheel 703, a secondary bin wheel 704, and a power unit wheel 705. The primary bin wheel 703 is connected to the primary chopping blade shaft 207, the secondary bin wheel 704 is connected to the secondary crushing blade shaft 208, and the power unit wheel 705 is connected to the power unit 6. The first transmission belt 701 connects the power unit wheel 705 and the primary bin wheel 703, and the second transmission belt 702 connects the power unit wheel 705 and the secondary bin wheel 704.
[0036] The working principle and usage process of this utility model are as follows: During the crushing operation, the first transmission belt 701 is installed on the power unit rotor 705 and the primary bin rotor 703, and the discharge port 4 does not need to be equipped with the screening plate 213, thus realizing primary crushing; when fine crushing is required, the second transmission belt 702 is installed on the power unit rotor 705 and the secondary bin rotor 704, and the first transmission belt 701 and the second transmission belt 702 operate simultaneously. By changing the screening plate 213 with different apertures, different crushing particle sizes can be obtained, thus realizing secondary crushing.
[0037] Finally, it should be noted that the above description is merely an embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A combined orchard branch shredder, characterized in that: It includes a walking frame (1), a crushing chamber (2) installed at the front upper part of the walking frame (1), a power unit (6) installed at the rear upper part of the walking frame (1), the power unit (6) is connected to the transmission device (7), the feed inlet (3) is located at the rear upper part of the crushing chamber (2), the discharge outlet (4) is located at the front lower part of the crushing chamber (2), and the discharge guide plate (5) is located at the discharge outlet (4).
2. The combined orchard branch shredder according to claim 1, characterized in that: The crushing chamber (2) includes a crushing chamber side plate (201), a side plate support plate (202), a primary chamber top cover plate (203), a secondary chamber top cover plate (204), a primary chopping blade (205), a secondary crushing blade (206), a primary chopping blade shaft (207), a secondary crushing blade shaft (208), an inner baffle plate (209), a primary chamber sliding guide plate (210), an arc-shaped slide (211), a guide plate (212), a screening plate (213), and a hanging plate (214). The crushing chamber side plate (201) is fixed on the walking frame (1), and the side plate support plate (202) is fixed on the walking frame (1). The support plate (202) is fixed between the two crushing chamber side plates (201) and located at the front of the crushing chamber side plates (201). The primary chamber top cover plate (203) is fixed to the rear upper part of the crushing chamber side plate (201), and the secondary chamber top cover plate (204) is fixed to the front upper part of the crushing chamber side plate (201). The front part of the secondary chamber top cover plate (204) is fixed to the side plate support plate (202) by a hinge, and the rear part is stacked on top of the front part of the primary chamber top cover plate (203). The secondary chamber top cover plate (204) can rotate 180 degrees counterclockwise around the side plate support plate (202). The inner baffle (209) is fixed to the upper cover plate (203) of the first-stage chamber and is located between the first-stage chopping blade (205) and the second-stage crushing blade (206). The lower guide plate (210) of the first-stage chamber is located inside the two crushing chamber side plates (201) and is welded to the inner surface of the crushing chamber side plates (201). The upper end of the lower guide plate (210) is close to the fixed blade holder (215) of the first-stage chopping blade (205), and the lower end is provided with a connecting block (2101). There are two arc-shaped slides (211), which are symmetrically welded to the inner side of the two crushing chamber side plates (201). There are four guide pieces (212), which are crescent-shaped and are symmetrically distributed in two groups on the upper side of the arc-shaped slides (211). The distance between the lowest end of the guide piece (212) and the arc-shaped slide (211) is 5. mm, the guide plate (212) is welded to the inner surface of the crushing chamber side plate (201) on the side, and the hanging plate (214) is L-shaped, with both ends welded to the inner surface of the crushing chamber side plate (201) respectively.
3. A combined orchard branch shredder according to claim 2, characterized in that: The primary chopping blade (205) consists of a roller blade (2051) and a fixed blade (2052), and the secondary crushing blade (206) consists of a swivel blade (2061) and a screening plate (213). The primary chopping blade (205) is mounted on the primary chopping blade shaft (207), and the secondary crushing blade (206) is mounted on the secondary crushing blade shaft (208).
4. The combined orchard branch shredder according to claim 1, characterized in that: The upper end of the feed inlet (3) is fixed to the rear end of the first-stage silo cover plate (203), and the lower end is fixed to the fixed blade holder plate (216) of the first-stage shredder (205).
5. A combined orchard branch shredder according to claim 1, characterized in that: The discharge port (4) is a whole screening plate (213). The arc of the screening plate (213) is the same as the arc of the arc slide (211). A horizontal suspension hook (2131) is set at the front end of the screening plate (213). The horizontal suspension hook (2131) is hung on the hanging plate (214). The rear end of the screening plate (213) is inserted into the connecting block (2101) of the first-level silo slide guide plate (210) along the arc slide (211) and the guide plate (212).
6. A combined orchard branch shredder according to claim 1, characterized in that: The discharge guide plate (5) is a hanging type. The upper end of the discharge guide plate (5) is an arc-shaped suspension hook (501). The arc-shaped suspension hook is semi-circular in shape. The discharge guide plate (5) is suspended on the wheel axle (101) of the walking frame through the arc-shaped suspension hook (501). The lower end of the discharge guide plate (5) is parallel to the ground and in contact with the ground.
7. A combined orchard branch shredder according to claim 1, characterized in that: The transmission device (7) is located on the left side of the machine and includes a first transmission belt (701), a second transmission belt (702), a primary bin wheel (703), a secondary bin wheel (704), and a power device wheel (705). The primary bin wheel (703) is connected to the primary chopping blade shaft (207), the secondary bin wheel (704) is connected to the secondary crushing blade shaft (208), and the power device wheel (705) is connected to the power device (6). The first transmission belt (701) connects the power device wheel (705) and the primary bin wheel (703), and the second transmission belt (702) connects the power device wheel (705) and the secondary bin wheel (704).