Water boiling tank of anti-blocking mechanism

Abstract

The utility model relates to the technical field of building construction, in particular to a water boiling tank of an anti-blocking mechanism. The cleaning tank comprises a tank body, an L-shaped spraying pipe is arranged on the side face, close to the bottom, of the tank body, when the tank body is cleaned, a pump is started to pump cleaning liquid in an inner cavity of the tank body into the spraying pipe, meanwhile, a first ball valve is rotated, a through hole in the first ball valve is consistent with an overflow pipe in direction, and it is ensured that the overflow pipe is in an open state; in order to prevent the cleaning liquid from losing in the cleaning process, a second rotating shaft is rotated to drive a second ball valve to rotate in an inner cavity of the spraying pipe, so that a through hole in the second ball valve is perpendicular to the direction of the spraying pipe to ensure that the spraying pipe is in a closed state, and then the cleaning liquid in the spraying pipe flows into the overflow pipe, flushes the inner wall of the overflow pipe and then flows back into the tank body; the inner wall of the overflow pipe is effectively cleaned through reverse flowing of cleaning liquid, the overflow pipe is kept clean and smooth, the regular maintenance time of the overflow pipe is prolonged, and the workload of workers is relieved.

Description

Technical Field

[0001] This utility model relates to the field of water boiling tank technology, and more specifically, to a water boiling tank with an anti-clogging mechanism. Background Technology

[0002] In industries such as food processing, boiling tanks are a very important piece of equipment. They are used to cook various foods, and boiling can achieve multiple functions such as sterilization, cooking, and seasoning.

[0003] Existing boiling tanks heat the water to boil the product. During operation, the liquid level may rise due to various reasons, such as liquid expansion due to heat, excessive material addition, or excessively fast liquid flow. When the liquid level reaches a certain height, the excess liquid is discharged through the overflow pipe to prevent overflow. However, under prolonged boiling conditions, the aluminum hydroxide produced during the boiling process forms scale that adheres to the overflow pipe wall. Over time, this scale crystallizes and clogs the overflow pipe, preventing normal overflow and making cleaning difficult and incomplete. Therefore, we propose a boiling tank with an anti-clogging mechanism. Summary of the Invention

[0004] The purpose of this utility model is to solve the above-mentioned shortcomings and provide a water boiling tank with an anti-clogging mechanism;

[0005] To achieve the above objectives, this utility model provides a water boiling tank with an anti-clogging mechanism, including a tank body. An L-shaped spray pipe is provided on the side of the tank body near the bottom, and a pump is provided between the spray pipe and the tank body. An overflow pipe is fixedly provided on the side of the tank body away from the pump near the top. A communicating hole is opened at the connection between the tank body and the overflow pipe. The spray pipe is fixedly connected to the end of the overflow pipe near the output end, and the spray pipe and the overflow pipe are connected. A first switch assembly is provided on the overflow pipe.

[0006] As a further improvement to this technical solution, the first switch assembly includes a first ball valve that is rotatably and sealed within the cavity of the overflow pipe. A first rotating shaft is fixedly mounted on the top of the first ball valve, and a first bushing is fixedly mounted on the top of the overflow pipe. The upper end of the first rotating shaft extends rotatably and sealed out of the cavity of the overflow pipe and passes through the first bushing. The first rotating shaft is threadedly connected to the first bushing.

[0007] As a further improvement to this technical solution, a second switch assembly is provided near the output end of the spray pipe. The second switch assembly includes a second ball valve that is rotatably and sealed within the inner cavity of the spray pipe. A second rotating shaft is fixedly provided on the top of the second ball valve. The upper end of the second rotating shaft is rotatably and sealed to extend out of the inner cavity of the spray pipe. A second bushing is fixedly and sealed on the top of the spray pipe. The protruding end of the second rotating shaft passes through the second bushing and is threadedly connected to the second bushing.

[0008] As a further improvement to this technical solution, the top of the spray pipe is provided with multiple high-pressure nozzles, and the output end of the high-pressure nozzles extends into the inner cavity of the tank in a sealed manner.

[0009] As a further improvement to this technical solution, a filter plate is movably provided at the bottom of the inner cavity of the tank.

[0010] As a further improvement to this technical solution, a hook is fixedly provided on the top of the filter plate near one end, and a fixing hook adapted to the hook is fixedly provided on the inner wall of the tank near the top.

[0011] As a further improvement to this technical solution, multiple heating tubes are provided inside the bottom inner wall of the tank.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] In the water-boiling tank of this anti-clogging mechanism, during tank cleaning, the pump is started to draw the cleaning solution from the tank's inner cavity into the spray pipe. Simultaneously, the first ball valve is rotated so that its through-hole aligns with the overflow pipe, ensuring the overflow pipe is open. To prevent cleaning solution loss during cleaning, the second shaft is rotated to drive the second ball valve to rotate within the spray pipe's inner cavity, ensuring its through-hole is perpendicular to the spray pipe, thus closing the spray pipe. The cleaning solution then flows into the overflow pipe, rinsing its inner wall before flowing back into the tank. By utilizing the reverse flow of the cleaning solution, the inner wall of the overflow pipe is effectively cleaned, keeping it clean and unobstructed. This extends the interval between regular overflow pipe maintenance and reduces the workload of staff. Attached Figure Description

[0014] Figure 1 This is one of the overall structural schematic diagrams of this utility model;

[0015] Figure 2 This is the second schematic diagram of the overall structure of this utility model;

[0016] Figure 3 This is one of the cross-sectional structural schematic diagrams of this utility model;

[0017] Figure 4 This is the second cross-sectional structural diagram of the present invention.

[0018] The meanings of the labels in the diagram are as follows:

[0019] 1. Tank body; 11. Heating element;

[0020] 2. Sprinkler pipe; 21. Pump; 22. Second switch assembly; 221. Second ball valve; 222. Second rotating shaft; 223. Second bushing; 23. Sprinkler head;

[0021] 3. Overflow pipe; 31. First switch assembly; 311. First ball valve; 312. First rotating shaft; 313. First bushing;

[0022] 4. Filter plate; 41. Hook; 42. Fixing hook. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 As shown, this embodiment provides a water boiling tank with an anti-clogging mechanism, including a tank body 1, an L-shaped spray pipe 2 is provided on the side of the tank body 1 near the bottom, and a pump 21 is provided between the spray pipe 2 and the tank body 1.

[0025] An overflow pipe 3 is fixedly installed on the side of the tank body 1 away from the pump 21 near the top. A through hole is opened at the connection between the tank body 1 and the overflow pipe 3. The spray pipe 2 is fixedly connected to the end of the overflow pipe 3 near the output end. The spray pipe 2 and the overflow pipe 3 are connected.

[0026] The overflow pipe 3 is equipped with a first switch assembly 31;

[0027] The first switch assembly 31 is used to control the opening and closing of the overflow pipe 3, thereby switching the state of the overflow pipe 3 from open to closed.

[0028] The improvement of this embodiment is that when cleaning the tank 1, the pump 21 is started to draw the cleaning fluid in the inner cavity of the tank 1 into the spray pipe 2. At the same time, the first switch assembly 31 controls the overflow pipe 3 to open, and the cleaning fluid in the spray pipe 2 flows into the overflow pipe 3. After rinsing the inner wall of the overflow pipe 3, it flows back into the tank 1. By utilizing the reverse flow of the cleaning fluid, the inner wall of the overflow pipe 3 is effectively cleaned, keeping the overflow pipe 3 clean and unobstructed. This helps to extend the regular maintenance time of the overflow pipe 3 and reduces the workload of the staff.

[0029] Considering that under prolonged boiling conditions in tank 1, the aluminum hydroxide produced during the boiling process will form scale that adheres to the overflow pipe 3's overflow port wall. Over time, this scale crystallizes and clogs the overflow pipe 3, rendering it unusable. Furthermore, during cleaning of tank 1, the lack of liquid flow inside the overflow pipe 3 prevents the cleaning solution from entering its inner cavity, making it difficult to clean. Therefore, if... Figures 1-4 As shown, the first switch assembly 31 includes a first ball valve 311 that is rotatably and sealingly disposed within the cavity of the overflow pipe 3. A first rotating shaft 312 is fixedly disposed on the top of the first ball valve 311, and a first bushing 313 is fixedly disposed on the top of the overflow pipe 3. The upper end of the first rotating shaft 312 extends rotatably and sealingly out of the cavity of the overflow pipe 3 and passes through the first bushing 313. The first rotating shaft 312 and the first bushing 313 are threadedly connected. In the initial state, the through hole of the first ball valve 311 is aligned with the direction of the overflow pipe 3, and the overflow pipe 3 is in a fully open state. When cleaning the equipment, the cleaning fluid is poured into the tank 1 to clean the tank 1. During the cleaning process, the pump 21 is started to pump the cleaning fluid from the cavity of the tank 1 to the... The cleaning fluid flows into the spray pipe 2 and then into the overflow pipe 3. After rinsing the inner wall of the overflow pipe 3, it flows back into the tank 1. By utilizing the reverse flow of the cleaning fluid, the inner wall of the overflow pipe 3 is cleaned. After cleaning, when drainage is required, the first ball valve 311 is turned so that the through hole on the first ball valve 311 is perpendicular to the direction of the overflow pipe 3. At this time, the overflow pipe 3 is in the closed state. Then, the pump 21 draws the cleaning fluid in the tank 1 into the spray pipe 2 for discharge. By utilizing the reverse flow of the cleaning fluid, the inner wall of the overflow pipe 3 is rinsed and cleaned, keeping the overflow pipe 3 clean and unobstructed. This helps to extend the regular maintenance interval of the overflow pipe 3 and reduces the workload of the staff.

[0030] Considering that the cleaning solution in spray pipe 2 will be discharged through the output end during equipment cleaning, therefore, if Figures 1-4As shown, a second switch assembly 22 is installed near the output end of the spray pipe 2. The second switch assembly 22 includes a second ball valve 221 that is rotatably and sealingly disposed within the inner cavity of the spray pipe 2. A second rotating shaft 222 is fixedly disposed on the top of the second ball valve 221. The upper end of the second rotating shaft 222 extends out of the inner cavity of the spray pipe 2. A second bushing 223 is fixedly and sealingly disposed on the top of the spray pipe 2. The protruding end of the second rotating shaft 222 passes through the second bushing 223 and is threadedly connected to the second bushing 223. During cleaning, in order to prevent the cleaning fluid from leaking out, the second ball valve 221 is driven to rotate the second rotating shaft 222 to spray the second ball valve 221. The inner cavity of the spray pipe 2 rotates, making the through hole on the second ball valve 221 perpendicular to the direction of the spray pipe 2. At this time, the spray pipe 2 is in a closed state, and the cleaning liquid cannot be discharged from the output end of the spray pipe 2, and instead flows into the overflow pipe 3. When the cleaning liquid needs to be discharged after cleaning, the second rotating shaft 222 is rotated to drive the second ball valve 221 to rotate, making the through hole on the second ball valve 221 aligned with the direction of the overflow pipe 3. At this time, the overflow pipe 3 is in an open state, and the overflow pipe 3 is closed at the same time, so that the cleaning liquid in the tank 1 is discharged through the spray pipe 2. This allows for convenient control of the opening and closing of the spray pipe 2 and facilitates the reverse flushing of the overflow pipe 3.

[0031] In order to further improve the cleaning effect when cleaning tank 1, therefore, as follows: Figures 1-4 As shown, multiple high-pressure nozzles 23 are installed at the top of the spray pipe 2. The output end of the high-pressure nozzle 23 is sealed and extends into the inner cavity of the tank body 1. When cleaning the tank body 1, the high-pressure nozzles 23 are turned on. When the high-pressure nozzles 23 are working, part of the cleaning liquid in the spray pipe 2 is sprayed out into the tank body 1 through the high-pressure nozzles 23, which is beneficial for flushing the dirt on the inner wall of the water boiling tank, cleaning the tank body 1 from multiple directions, and improving the cleaning effect.

[0032] Considering that in many industrial and food processing scenarios, boiling is only one step in the overall production process, and after boiling, the product needs to be removed and transferred to the next processing step, therefore, if Figures 1-4 As shown, a filter plate 4 is movably installed at the bottom of the inner cavity of the tank 1. When the product needs to be retrieved after boiling, one end of the filter plate 4 is lifted. At this time, the filter plate 4 is in an inclined state. During the process of lifting one end of the filter plate 4, the items gather towards the end of the filter plate 4 with the lower height as one end of the filter plate 4 is lifted. This allows the products that were originally scattered in various positions in the inner cavity of the tank 1 to gather to one side of the inner cavity of the tank 1, making it convenient for the staff to retrieve them.

[0033] When filter plate 4 is tilted, in order to maintain its tilted position and facilitate retrieval by workers, therefore, Figures 1-4 As shown, a hook 41 is fixedly provided on the top of the filter plate 4 near one end, and a fixed hook 42 that matches the hook 41 is fixedly provided on the inner wall of the tank 1 near the top. After one end of the filter plate 4 is lifted, the hook 41 is hung on the fixed hook 42 to fix the filter plate 4 and keep it in an inclined state, so that the staff can easily pick up the product.

[0034] During the boiling process of the product, in order to facilitate the heating of the water, therefore, as... Figures 1-4 As shown, multiple heating tubes 11 are installed inside the bottom inner wall of the tank 1. When boiling is required, the heating tubes 11 are activated to heat the water in the tank 1 to the required temperature. Then, the product is poured into the tank 1 for boiling. This method facilitates heating the water in the tank 1 and makes it convenient to boil the product.

[0035] In practical use, the water boiling tank of this utility model with anti-clogging mechanism heats the water in the tank 1 during the boiling process. The heating pipe 11 is activated to heat the water in the tank 1 to the required temperature. The product is then poured into the tank 1 for boiling. During operation, the liquid level may rise due to various reasons, such as liquid expansion due to heat, excessive material addition, or excessively fast liquid flow. When the liquid level reaches a certain height, excess liquid is discharged from the tank 1 through the overflow pipe 3, preventing overflow. After processing, one end of the filter plate 4 is lifted, placing it in an inclined state. As one end of the filter plate 4 is lifted, the items gather towards the lower end of the filter plate 4, concentrating the products originally scattered throughout the tank 1's interior to one side for easy retrieval. When cleaning is required, cleaning solution is poured into the tank 1 for cleaning. During the cleaning process, the pump 21 is activated to... The cleaning fluid inside the tank 1 is drawn into the spray pipe 2. Initially, the through-hole of the first ball valve 311 is aligned with the overflow pipe 3, so the overflow pipe 3 is fully open. The cleaning fluid in the spray pipe 2 then flows into the overflow pipe 3, rinsing the inner wall of the overflow pipe 3 before flowing back into the tank 1 to clean the inner wall of the overflow pipe 3. During this process, to prevent the cleaning fluid from leaking out, the second rotating shaft 222 is rotated to drive the second ball valve 221 to rotate within the spray pipe 2, thus allowing the second... The through hole on the ball valve 221 is perpendicular to the direction of the spray pipe 2. At this time, the spray pipe 2 is in a closed state, and the cleaning liquid cannot be discharged from the output end of the spray pipe 2. Instead, it flows only into the overflow pipe 3. When the cleaning liquid needs to be discharged after cleaning, the second rotating shaft 222 is rotated to drive the second ball valve 221 to rotate, so that the through hole on the second ball valve 221 is aligned with the direction of the overflow pipe 3. At this time, the overflow pipe 3 is in an open state. At the same time, the overflow pipe 3 is closed, so that the cleaning liquid in the tank 1 is discharged through the spray pipe 2.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A water boiling tank with an anti-clogging mechanism, comprising a tank body (1), characterized in that: An L-shaped spray pipe (2) is provided on the side of the tank (1) near the bottom, and a pump (21) is provided between the spray pipe (2) and the tank (1). An overflow pipe (3) is fixedly provided on the side of the tank (1) away from the pump (21) near the top. A through hole is provided at the connection between the tank (1) and the overflow pipe (3). The spray pipe (2) is fixedly connected to the end of the overflow pipe (3) near the output end. The spray pipe (2) is connected to the overflow pipe (3). The overflow pipe (3) is provided with a first switch assembly (31); The first switch assembly (31) is used to control the opening and closing of the overflow pipe (3) to switch the state of the overflow pipe (3) from open to closed.

2. The water boiling tank with the anti-clogging mechanism according to claim 1, characterized in that: The first switch assembly (31) includes a first ball valve (311) which is rotatably disposed in the inner cavity of the overflow pipe (3). A first rotating shaft (312) is fixedly disposed on the top of the first ball valve (311). A first bushing (313) is fixedly disposed on the top of the overflow pipe (3). The upper end of the first rotating shaft (312) is rotatably extended out of the inner cavity of the overflow pipe (3) and passes through the first bushing (313). The first rotating shaft (312) is threadedly connected to the first bushing (313).

3. The water boiling tank with the anti-clogging mechanism according to claim 1, characterized in that: The spray pipe (2) is provided with a second switch assembly (22) near the output end. The second switch assembly (22) includes a second ball valve (221) which is rotatably and sealed in the inner cavity of the spray pipe (2). A second rotating shaft (222) is fixedly provided on the top of the second ball valve (221). The upper end of the second rotating shaft (222) is rotatably and sealed to extend out of the inner cavity of the spray pipe (2). A second bushing (223) is fixedly and sealed on the top of the spray pipe (2). The extended end of the second rotating shaft (222) passes through the second bushing (223) and is threadedly connected to the second bushing (223).

4. The water boiling tank with the anti-clogging mechanism according to claim 1, characterized in that: The top of the spray pipe (2) is provided with multiple high-pressure nozzles (23), and the output end of the high-pressure nozzles (23) extends into the inner cavity of the tank (1) in a sealed manner.

5. The water boiling tank with the anti-clogging mechanism according to claim 1, characterized in that: The bottom of the inner cavity of the tank (1) is provided with a filter plate (4).

6. The water boiling tank with the anti-clogging mechanism according to claim 5, characterized in that: The filter plate (4) is fixedly provided with a hook (41) near one end of its top, and the inner wall of the tank (1) is fixedly provided with a fixing hook (42) that is compatible with the hook (41) near the top.

7. The water boiling tank with the anti-clogging mechanism according to claim 1, characterized in that: The bottom inner wall of the tank (1) is provided with multiple heating tubes (11).

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