Power cable shaping device

By designing a power cable shaping device with a support frame and shaping plate structure, the problems of high labor intensity, low efficiency, and insulation damage in existing power cable bending operations have been solved, achieving efficient and safe cable bending and shaping.

CN223888843UActive Publication Date: 2026-02-10YANKUANG ENERGY GRP CO LTD
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Patent Information

Application Number
CN202520252702.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2026-02-10
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

In the existing technology, when power cables are crimped in distribution cabinets (boxes), there are problems such as high labor intensity, low efficiency, easy damage to cable insulation, and cable slippage leading to injury to workers.

Method used

A power cable shaping device was designed, which adopts a bracket and shaping plate structure. The power cable is clamped by the first grooved wheel and the second grooved wheel, and the shaping plate is rotated by the operating handle to realize the bending and shaping of the cable. The spacing between the grooved wheels is adjustable to accommodate different wire diameters.

Benefits of technology

It reduces the labor intensity of operators, improves shaping efficiency, avoids damage to cable insulation, and enhances the versatility of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223888843U_ABST
Patent Text Reader

Abstract

The utility model relates to a power cable shaping device which comprises a support and a shaping plate, the top of the support is rotatably connected with the bottom of the shaping plate, a first grooved wheel is arranged at the joint of the support and the shaping plate, an operating handle is arranged at one end, away from the first grooved wheel, of the shaping plate, and a second grooved wheel is further arranged on the shaping plate. The second grooved pulley is located between the first grooved pulley and the operating handle, the distance between the second grooved pulley and the first grooved pulley is adjustable, and a power cable is located between the second grooved pulley and the first grooved pulley. The technical problems that the labor intensity of operation is high, the operation efficiency is low, cable insulation is easy to damage, and operators are injured due to cable slippage exist in the prior art.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the electric power cable bending equipment technical field, concretely relates to a power cable shaping device. BACKGROUND

[0002] With the continuous development of modern industrial technology, as an important carrier of power transmission and information transmission, cables are increasingly widely used in various fields. When power cables are crimped in a power distribution cabinet (box), they need to be bent and shaped under the premise of meeting the bending radius. Currently, when crimping a cable with a large diameter, manpower is needed to bend the cable using tools such as wrenches and pliers, which has the disadvantages of high labor intensity, low work efficiency, easy damage to the cable insulation, and injury to the operator due to cable slippage. SUMMARY

[0003] In view of the various shortcomings of the prior art, the present application provides a power cable shaping device to solve the technical problems of high labor intensity, low work efficiency, easy damage to the cable insulation, and injury to the operator due to cable slippage in the prior art.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0005] A power cable shaping device, comprising a support and a shaping plate, the top of the support is rotatably connected to the bottom of the shaping plate, and a first grooved wheel is provided at the connection between the two, the shaping plate is provided with an operating handle at one end away from the first grooved wheel, a second grooved wheel is also provided on the shaping plate, the second grooved wheel is located between the first grooved wheel and the operating handle, and the distance between the second grooved wheel and the first grooved wheel is adjustable, and the power cable is located between the second grooved wheel and the first grooved wheel.

[0006] The technical solution is further provided that a fixing hole is provided on the support, a positioning hole is provided on the shaping plate, and a first connecting piece penetrates the first grooved wheel, the positioning hole and the fixing hole in sequence.

[0007] The technical solution is further provided that a positioning groove is provided on the shaping plate along its length direction, the positioning groove is provided in line with the positioning hole, and a second connecting piece penetrates the second grooved wheel and the positioning groove in sequence.

[0008] The technical solution is further provided that the first grooved wheel and the second grooved wheel are located on the same side of the shaping plate.

[0009] The technical solution is further provided that an extended handle is provided at the operating handle, and the extended handle is threadedly connected with the operating handle.

[0010] The bottom of the support is embedded into the inside of the mounting seat, and the mounting seat is connected with the operation table through the supporting legs.

[0011] The supporting legs comprise a supporting leg body, and the top and bottom of the supporting leg body extend in directions perpendicular to the supporting leg body to form connecting parts, which are connected with the mounting seat and the operation table respectively.

[0012] The inside of the mounting seat is provided with a mounting groove, the bottom of the support is embedded into the inside of the mounting groove and is pressed by a cover plate, and a locking piece is arranged between the cover plate and the mounting seat.

[0013] The bottom of the support is provided with a cylindrical table, the cover plate is provided with a through hole for the support to pass through, and the diameter of the cylindrical table is greater than the hole diameter of the through hole.

[0014] The power cable shaping device has the advantages that:

[0015] The first groove wheel and the second groove wheel are arranged to clamp the power cable, so that the work personnel is prevented from being injured due to the power cable slipping off, the operation handle is used to drive the shaping plate to rotate relative to the support, the power cable can be bent and shaped, the labor intensity of the work personnel is reduced, and the shaping efficiency is improved; the first groove wheel and the second groove wheel can rotate relative to the power cable, so that the cable insulation layer is prevented from being damaged; and the distance between the first groove wheel and the second groove wheel is adjustable, so that the power cable with different diameters can be bent and shaped, and the universality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 is a schematic view of the power cable shaping device in the embodiment of the utility model;

[0017] Fig. 2 is a schematic view of the shaping plate in the embodiment of the utility model;

[0018] Fig. 3 is an assembly schematic view of the support and the mounting seat in the embodiment of the utility model.

[0019] In the drawings: 1, support; 2, shaping plate; 3, first groove wheel; 4, second groove wheel; 5, operation handle; 6, mounting seat; 7, supporting leg; 8, operation table; 9, positioning hole; 10, positioning groove; 11, fixing hole; 12, mounting groove; 13, cylindrical table; 14, cover plate. DETAILED DESCRIPTION

[0020] In order to make the technical scheme of the present application better understood, the technical scheme of the present application will be described clearly and completely below in conjunction with the drawings of the present application. Based on the embodiments in the present application, other similar embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application. In addition, the directions mentioned in the following embodiments, such as "up", "down", "left", "right", etc. are only the directions of the drawings, therefore, the directions used are for illustration and not for limitation of the present application.

[0021] The present application will be further described below in conjunction with the drawings and preferred embodiments.

[0022] According to the present application, a power cable shaping device is provided, please refer to Figs. 1-3 , comprising a support 1 and a shaping plate 2, the top of the support 1 and the bottom of the shaping plate 2 are rotatably connected, and the connecting part of the two is provided with a first groove wheel 3, the end of the shaping plate 2 away from the first groove wheel 3 is provided with an operating handle 5, the shaping plate 2 is also provided with a second groove wheel 4, the second groove wheel 4 is located between the first groove wheel 3 and the operating handle 5, and the spacing between the second groove wheel 4 and the first groove wheel 3 is adjustable, the power cable is located between the second groove wheel 4 and the first groove wheel 3.

[0023] It should be noted that by setting the first groove wheel 3 and the second groove wheel 4, the power cable is clamped to avoid injury to the operator caused by the power cable slipping off, the operating handle 5 drives the shaping plate 2 to rotate relative to the support 1, which can bend and shape the power cable, reduce the labor intensity of the operator, and improve the shaping efficiency; the first groove wheel 3 and the second groove wheel 4 can rotate relative to the power cable to avoid damaging the cable insulation layer; the spacing between the first groove wheel 3 and the second groove wheel 4 is adjustable, so that the power cable of different diameters can be bent and shaped, and the versatility is improved.

[0024] In the power cable shaping device of the present embodiment, please refer to Figs. 1-3 , the support 1 is provided with a fixing hole 11, the shaping plate 2 is provided with a positioning hole 9, and the first connecting member penetrates the first groove wheel 3, the positioning hole 9 and the fixing hole 11 in sequence and is locked.

[0025] It should be noted that the bottom of the support 1 is provided in a cylindrical structure, and the top is provided in a plate structure; the hole diameter of the fixing hole 11 and the positioning hole 9 is the same, the first groove wheel 3 and the shaping plate 2 can rotate relative to the first connecting member by means of bearing assembly, gasket, etc. to avoid damaging the cable insulation layer during shaping. Preferably, the first connecting member can adopt a bolt and be locked with a nut.

[0026] In the power cable shaping device of the present embodiment, please refer toFigs. 1-3 The positioning groove 10 is arranged along the length direction of the whole plate 2 and is arranged in line with the positioning hole 9.

[0027] It should be noted that the whole plate 2 is arranged in a plate structure, which is convenient for connecting with the top of the support 1; the second connecting piece installs the second groove wheel 4 in the positioning groove 10 and locks, at the same time, the second groove wheel 4 can rotate relative to the second connecting piece by means of the bearing assembly, the washer and the like, so as to avoid damaging the cable insulation layer in the whole process; the position of the second groove wheel 4 relative to the positioning groove 10 is adjustable, so as to change the distance between the first groove wheel 3 and the second groove wheel 4, thereby facilitating the bending and shaping of the power cable with different diameters. Preferably, the second connecting piece can adopt a bolt and be locked by a nut.

[0028] In the power cable shaping device of the embodiment, please refer to Figs. 1-3 The first groove wheel 3 and the second groove wheel 4 are located on the same side of the whole plate 2.

[0029] In the power cable shaping device of the embodiment, please refer to Figs. 1-3 The operating handle 5 is provided with an extension handle, which is screwed with the operating handle 5.

[0030] It should be noted that the operating handle 5 is arranged in a tubular structure, one end of which is pressed and rolled into a “I” shape and connected with the whole plate 2 by welding, and the other end is provided with an external thread for threaded connection with the extension handle.

[0031] In the power cable shaping device of the embodiment, please refer to Figs. 1-3 The bottom of the support 1 is embedded in the inside of the mounting seat 6, and the mounting seat 6 is connected with the operating table 8 through the supporting leg 7.

[0032] Specifically, the supporting leg 7 comprises a supporting leg main body, the top and the bottom of the supporting leg main body extend in the direction perpendicular to the supporting leg main body to form a connecting part, the extension directions of the two connecting parts are different, and the two connecting parts are connected with the mounting seat 6 and the operating table 8 respectively, thereby improving the connection stability of the mounting seat 6 and the operating table 8.

[0033] Preferably, one connecting part is welded with the mounting seat 6, and the other connecting part is connected with the operating table 8 through a bolt; the supporting leg 7 is symmetrically distributed around the mounting seat 6, and the mounting seat 6 is fixed from different directions.

[0034] In the power cable shaping device of the embodiment, please refer to Figs. 1-3The inside of the mounting base 6 is provided with a mounting groove 12, the bottom of the bracket 1 is embedded in the inside of the mounting groove 12 and is pressed by a cover plate 14, and locking pieces are arranged between the cover plate 14 and the mounting base 6.

[0035] Specifically, the bottom of the bracket 1 is provided with a cylindrical table 13, the cover plate 14 is provided with a through hole for the bracket 1 to penetrate, and the diameter of the cylindrical table 13 is greater than the hole diameter of the through hole, so as to prevent the cylindrical table 13 from being separated from the through hole; meanwhile, a gasket is arranged between the cylindrical table 13 and the mounting groove 12 and between the cylindrical table 13 and the cover plate 14, so as to improve the stability of the cylindrical table 13.

[0036] It should be noted that, in order to match the shape of the cylindrical table 13, the cross section of the mounting groove 12 is circular; a plurality of mounting bases 6, brackets 1 and shaping plates 2 can be arranged on the operation table 8 at the same time, so as to facilitate the bending and shaping of multiple power cables at the same time; at this time, the cover plate 14 is opened, the bracket 1 is rotated in the mounting groove 12, so as to change the orientation of the first groove wheel 3 and the second groove wheel 4, so as to prevent the mutual interference between the multiple power cables; in addition, when the external operation space is limited, the cover plate 14 can also be opened, and the orientation of the first groove wheel 3 and the second groove wheel 4 is adjusted, so as to facilitate the smooth shaping work.

[0037] In use, the positioning hole 9, the fixing hole 11 and the first groove wheel 3 are connected by bolts, the part of the power cable which needs to be shaped is inserted between the first groove wheel 3 and the second groove wheel 4, the position of the second groove wheel 4 on the positioning groove 10 is adjusted and locked, and the power cable shaping work is performed by the operating handle 5 through the lever principle. When the force is insufficient, the lengthened handle can be connected with the operating handle 5 to increase the force arm.

[0038] The above has described the present application in detail, the above is only a preferred embodiment of the present application, which cannot limit the scope of the present application, that is, any equivalent changes and modifications made within the scope of the present application should still be included in the scope of the present application.

Claims

1. A power cable shaping device, characterized in that, The device includes a bracket and a shaping plate. The top of the bracket is rotatably connected to the bottom of the shaping plate, and a first grooved wheel is provided at the connection between the two. An operating handle is provided at the end of the shaping plate away from the first grooved wheel. A second grooved wheel is also provided on the shaping plate. The second grooved wheel is located between the first grooved wheel and the operating handle, and the distance between the second grooved wheel and the first grooved wheel is adjustable. A power cable is located between the second grooved wheel and the first grooved wheel.

2. The power cable shaping device according to claim 1, characterized in that, The bracket is provided with a fixing hole, the shaping plate is provided with a positioning hole, and the first connector passes through the first grooved wheel, the positioning hole and the fixing hole in sequence.

3. The power cable shaping device according to claim 2, characterized in that, The shaping plate is provided with a positioning groove along its length, and the positioning groove is arranged collinearly with the positioning hole. The second connecting member passes through the second grooved wheel and the positioning groove in sequence.

4. The power cable shaping device according to any one of claims 1-3, characterized in that, The first grooved wheel and the second grooved wheel are located on the same side of the shaping plate.

5. The power cable shaping device according to claim 1, characterized in that, An extended handle is provided at the operating handle, and the extended handle is threadedly engaged with the operating handle.

6. The power cable shaping device according to claim 1, characterized in that, The bottom of the bracket is embedded inside the mounting base, which is connected to the operating table via support legs.

7. The power cable shaping device according to claim 6, characterized in that, The support leg includes a support leg body, the top and bottom of which extend in a direction perpendicular to the support leg body to form connecting portions, which are respectively connected to the mounting base and the operating table.

8. The power cable shaping device according to claim 6, characterized in that, The mounting base has an internal mounting groove, the bottom of the bracket is embedded in the mounting groove and pressed by a cover plate, and a locking element is provided between the cover plate and the mounting base.

9. The power cable shaping device according to claim 8, characterized in that, The bottom of the bracket is provided with a cylindrical platform, and a through hole is opened on the cover plate for the bracket to pass through, and the diameter of the cylindrical platform is larger than the diameter of the through hole.