Adjustable pin cutting device for light emitting diode processing
By designing a cutting device with a drive motor and spring structure, the problem of inconsistent diode pin cutting lengths was solved, enabling precise adjustment of pin length and stability of the cutting process, reducing labor intensity and improving work efficiency.
Patent Information
- Application Number
- CN202520096290.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-16
AI Technical Summary
In the existing technology, there is a lack of length consistency control during the diode pin cutting process, and manual operation is time-consuming and labor-intensive, increasing the labor intensity of workers.
A cutting device comprising a drive motor, turntable, connecting rod, connecting block and scale was designed. The device achieves precise adjustment of the pin length through mechanical transmission and uses an electric telescopic rod and spring structure to fix the pin, ensuring the stability of the cutting process.
It achieves precise adjustment of pin length and stability of the cutting process, reducing labor intensity and improving work efficiency.
Smart Images

Figure CN223888852U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diode processing technology, and more specifically, to an adjustable lead-cutting device for processing light-emitting diodes. Background Technology
[0002] A diode is an electronic component with two electrodes that allows current to flow in only one direction. Many applications utilize its rectification function, while varactor diodes are used as electronically adjustable capacitors. The directional current characteristic of most diodes is commonly referred to as "rectification." The most common function of a diode is to allow current to flow in only one direction (called forward bias) and block it in the reverse direction (called reverse bias). Therefore, a diode can be thought of as an electronic check valve. Diodes have leads for easy connection to circuits. In actual production, the length of the leads usually needs to be cut off to meet the normal operating requirements of the diode.
[0003] Currently, when cutting the leads of diodes, manual cutting is usually used. This cannot guarantee the consistency of lead length, makes it inconvenient to adjust and control the cutting length, and the manual operation is time-consuming and labor-intensive, increasing the labor intensity of workers and causing great inconvenience to the lead cutting work. Therefore, this utility model proposes an adjustable lead cutting device for processing light-emitting diodes. Utility Model Content
[0004] The purpose of this invention is to provide an adjustable cutting device for processing light-emitting diodes, which can solve the problems mentioned in the background art.
[0005] The embodiments of this utility model are implemented as follows:
[0006] An adjustable LED cutting device includes a fixed frame. A placement plate is fixedly connected to the top front of the fixed frame, and a fixed plate is fixedly connected to the top rear of the fixed frame. A drive motor is fixedly connected to the bottom center of the fixed plate. A turntable is fixedly connected to the output shaft end of the drive motor. A connecting rod is rotatably connected to the bottom edge of the turntable. Slide grooves are formed through the bottom of the left and right sides of the fixed frame. Slide rods are slidably connected inside the slide grooves. Connecting blocks are fixedly connected between opposite sides of the two slide rods. A connecting block is fixedly connected to the rear center of the connecting block. The slide bar is connected to a connecting seat. A fixing rod is fixedly connected to the top of the slide bar. A mounting bracket is fixedly connected to the top of the fixing rod. A pointer is fixedly connected to the middle of the bottom left and right sides of the mounting bracket. A scale is fixedly connected to the top left and right sides of the fixing bracket. Placement slots are formed on the top of the placement plate and the bottom inner side of the mounting bracket. A knife slot is formed through the middle of the bottom inner side of the mounting bracket. An electric telescopic rod is fixedly connected to the middle top of the mounting bracket. A connecting plate is fixedly connected to the end of the output shaft of the electric telescopic rod. A cutter is fixedly connected to the middle bottom of the connecting plate.
[0007] As a further preferred embodiment of this technical solution, the input ends of the drive motor and the electric telescopic rod are electrically connected to the output end of an external power supply, and the output shaft end of the electric telescopic rod passes through the inner top of the mounting frame.
[0008] As a further preferred embodiment of this technical solution, the end of the connecting rod is rotatably connected to the interior of the connecting seat, and the two sliding rods are fixedly connected to baffles at their far ends.
[0009] As a further preferred embodiment of this technical solution, the pointer and the cutter are located on the same plane.
[0010] As a further preferred embodiment of this technical solution, the connecting plate is characterized in that a limiting rod is slidably connected through the bottom four corners of the connecting plate, a U-shaped frame is fixedly connected to the bottom end of the limiting rod, and a first fixing seat is symmetrically fixedly connected to the front and rear parts of the top of the U-shaped frame. A sleeve is rotatably connected inside the first fixing seat, and a spring is fixedly connected to the bottom inner side of the sleeve. A second fixing seat is fixedly connected to the bottom four corners of the connecting plate, and a connecting rod is rotatably connected inside the second fixing seat.
[0011] As a further preferred embodiment of this technical solution, the top of the limiting rod is fixedly connected to a circular plate, and the top end of the spring is fixedly connected to the bottom end of the connecting rod.
[0012] As a further preferred embodiment of this technical solution, the connecting rod is slidably connected to the inside of the sleeve, and the outer side wall of the connecting rod is in contact with the inner side wall of the sleeve.
[0013] The beneficial effects of this utility model are:
[0014] By configuring the drive motor, turntable, connecting rod, and connecting block, starting the drive motor drives the turntable to rotate. The rotation of the turntable causes the connecting rod to deflect, which in turn moves the connecting seat, which in turn moves the connecting block, causing the slide rod to move, which in turn moves the fixed rod, which in turn moves the mounting bracket, which in turn moves the cutter. By using the pointer and scale, the cutting length can be easily adjusted and controlled, avoiding manual cutting, saving time and effort, reducing the labor intensity of workers, and bringing great convenience to the cutting work.
[0015] By configuring the connecting rod, sleeve, spring, and U-shaped frame, when the electric telescopic rod drives the connecting plate to descend, the U-shaped frame first contacts the pin, and then the connecting plate continues to drive the cutter to descend, causing the connecting plate to slide outside the limit rod. This allows the connecting rod to rotate around the second fixed seat, and then slide inside the sleeve, compressing the spring. The spring's reaction force presses the pin of the LED firmly, thus preventing the pin from lifting up at the cut during cutting and preventing any impact on the cutting quality. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the connecting rod installation structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the cutter mounting structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the sleeve in this utility model.
[0021] In the diagram: 1. Fixing frame; 2. Placement plate; 3. Fixing plate; 4. Drive motor; 5. Turntable; 6. Connecting rod; 7. Slide groove; 8. Slide rod; 9. Connecting block; 10. Connecting seat; 11. Fixing rod; 12. Mounting bracket; 13. Pointer; 14. Scale; 15. Placement slot; 16. Knife slot; 17. Electric telescopic rod; 18. Connecting plate; 19. Cutting knife; 20. Limiting rod; 21. Return frame; 22. First fixing seat; 23. Sleeve; 24. Spring; 25. Second fixing seat; 26. Connecting rod. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0025] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0026] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0027] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] This utility model provides a technical solution: such as Figures 1-4 As shown in this embodiment, an adjustable LED cutting device includes a fixed frame 1. A placement plate 2 is fixedly connected to the front top of the fixed frame 1, and a fixed plate 3 is fixedly connected to the rear top of the fixed frame 1. A drive motor 4 is fixedly connected to the middle bottom of the fixed plate 3. A turntable 5 is fixedly connected to the end of the output shaft of the drive motor 4. A connecting rod 6 is rotatably connected to the bottom edge of the turntable 5. Slide grooves 7 are provided through the bottom of the left and right sides of the fixed frame 1. Slide rods 8 are slidably connected inside the slide grooves 7. A connecting block 9 is fixedly connected between the opposite sides of the two slide rods 8. A connecting rod is fixedly connected to the middle rear side of the connecting block 9. The top of the base 10 and the slide bar 8 are fixedly connected to a fixing rod 11. The top of the fixing rod 11 is fixedly connected to a mounting bracket 12. The middle of the bottom left and right sides of the mounting bracket 12 is fixedly connected to a pointer 13. The top left and right sides of the fixing bracket 1 are fixedly connected to a scale 14. The top of the placement plate 2 and the bottom inner side of the mounting bracket 12 are provided with a placement groove 15. The middle of the bottom inner side of the mounting bracket 12 is provided with a through-cutting groove 16. The middle of the top of the mounting bracket 12 is fixedly connected to an electric telescopic rod 17. The end of the output shaft of the electric telescopic rod 17 is fixedly connected to a connecting plate 18. The middle of the bottom of the connecting plate 18 is fixedly connected to a cutter 19.
[0029] like Figure 2 As shown, the input ends of the drive motor 4 and the electric telescopic rod 17 are electrically connected to the output end of the external power supply, and the output shaft end of the electric telescopic rod 17 passes through the top inner side of the mounting bracket 12.
[0030] like Figure 2 As shown, the end of the connecting rod 6 is rotatably connected to the interior of the connecting seat 10, and the two sliding rods 8 are fixedly connected to baffles at their far ends.
[0031] like Figure 2 As shown, pointer 13 and cutter 19 are located on the same plane.
[0032] like Figure 3 and Figure 4As shown, a limit rod 20 is slidably connected through the bottom four corners of the connecting plate 18. A U-shaped frame 21 is fixedly connected to the bottom end of the limit rod 20. A first fixed seat 22 is symmetrically fixedly connected to the front and rear parts of the top of the U-shaped frame 21. A sleeve 23 is rotatably connected inside the first fixed seat 22. A spring 24 is fixedly connected to the bottom inner side of the sleeve 23. A second fixed seat 25 is fixedly connected to the bottom four corners of the connecting plate 18. A connecting rod 26 is rotatably connected inside the second fixed seat 25.
[0033] like Figure 4 As shown, a circular plate is fixedly connected to the top of the limiting rod 20, and the top of the spring 24 is fixedly connected to the bottom of the connecting rod 26.
[0034] like Figure 4 As shown, the connecting rod 26 is slidably connected to the inside of the sleeve 23, and the outer side wall of the connecting rod 26 is in contact with the inner side wall of the sleeve 23.
[0035] This utility model provides an adjustable cutting device for processing light-emitting diodes. The specific working principle is as follows: During normal use, the leads of the light-emitting diode are placed in the placement slot 15. The drive motor 4 is started, which drives the turntable 5 to rotate. The rotation of the turntable 5 causes the connecting rod 6 to deflect, which drives the connecting seat 10 to move, which in turn drives the connecting block 9 to move, which causes the sliding rod 8 to move, which drives the fixing rod 11 to move, which causes the mounting bracket 12 to move, which in turn drives the cutting blade 19 to move. The cutting length is controlled by the cooperation of the pointer 13 and the scale 14.
[0036] Then, the electric telescopic rod 17 is activated, causing the connecting plate 18 to descend. This causes the U-shaped frame 21 to first contact the pin. Then, the connecting plate 18 continues to drive the cutter 19 to descend, causing the connecting plate 18 to slide outside the limit rod 20. This causes the connecting rod 26 to rotate around the second fixed seat 25, and then slide inside the sleeve 23, compressing the spring 24. Through the reaction force of the spring 24, the pin of the light-emitting diode is pressed. When the cutter 19 contacts the pin, it cuts the pin.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An adjustable lead-cutting device for processing light-emitting diodes, characterized in that, The device includes a fixed frame (1), a placement plate (2) fixedly connected to the top front of the fixed frame (1), a fixed plate (3) fixedly connected to the top rear of the fixed frame (1), a drive motor (4) fixedly connected to the bottom center of the fixed plate (3), a turntable (5) fixedly connected to the output shaft end of the drive motor (4), a connecting rod (6) rotatably connected to the bottom edge of the turntable (5), a sliding groove (7) penetrating the bottom of the left and right sides of the fixed frame (1), a sliding rod (8) slidably connected inside the sliding groove (7), a connecting block (9) fixedly connected between the opposite sides of the two sliding rods (8), a connecting seat (10) fixedly connected to the rear center of the connecting block (9), and a fixed top of the sliding rod (8). A fixed rod (11) is fixedly connected to the top of the fixed rod (11), and a mounting bracket (12) is fixedly connected to the top of the fixed rod (11). A pointer (13) is fixedly connected to the middle of the bottom left and right sides of the mounting bracket (12). A scale (14) is fixedly connected to the top left and right sides of the fixed bracket (1). A placement groove (15) is opened on the top of the placement plate (2) and the bottom inner side of the mounting bracket (12). A knife groove (16) is opened through the middle of the bottom inner side of the mounting bracket (12). An electric telescopic rod (17) is fixedly connected to the middle of the top of the mounting bracket (12). A connecting plate (18) is fixedly connected to the end of the output shaft of the electric telescopic rod (17). A cutter (19) is fixedly connected to the middle of the bottom of the connecting plate (18).
2. The adjustable lead-cutting device for processing light-emitting diodes according to claim 1, characterized in that, The input ends of the drive motor (4) and the electric telescopic rod (17) are electrically connected to the output end of the external power supply, and the output shaft end of the electric telescopic rod (17) passes through the inner top of the mounting frame (12).
3. The adjustable lead-cutting device for processing light-emitting diodes according to claim 1, characterized in that, The end of the connecting rod (6) is rotatably connected to the interior of the connecting seat (10), and baffles are fixedly connected to the far ends of the two sliding rods (8).
4. The adjustable lead-cutting device for processing light-emitting diodes according to claim 1, characterized in that, The pointer (13) and the cutter (19) are located on the same plane.
5. The adjustable lead-cutting device for processing light-emitting diodes according to claim 1, characterized in that, Limiting rods (20) are slidably connected through the bottom four corners of the connecting plate (18). A U-shaped frame (21) is fixedly connected to the bottom end of the limiting rod (20). A first fixing seat (22) is symmetrically fixedly connected to the front and back of the top of the U-shaped frame (21). A sleeve (23) is rotatably connected inside the first fixing seat (22). A spring (24) is fixedly connected to the bottom inner side of the sleeve (23). A second fixing seat (25) is fixedly connected to the bottom four corners of the connecting plate (18). A connecting rod (26) is rotatably connected inside the second fixing seat (25).
6. The adjustable lead-cutting device for processing light-emitting diodes according to claim 5, characterized in that, A circular plate is fixedly connected to the top of the limiting rod (20), and the top end of the spring (24) is fixedly connected to the bottom end of the connecting rod (26).
7. The adjustable lead-cutting device for processing light-emitting diodes according to claim 5, characterized in that, The connecting rod (26) is slidably connected to the inside of the sleeve (23), and the outer side wall of the connecting rod (26) is in contact with the inner side wall of the sleeve (23).