Automatic welding device for container sealing plate

Abstract

The utility model relates to the technical field of container processing, in particular to a container sealing plate automatic welding machine which comprises a bottom frame, an adjusting frame hinged to the top end of the bottom frame, a placing frame fixedly arranged at the top end of the adjusting frame and two air cylinders hinged to the top end of the bottom frame, and the top ends of the telescopic ends of the two air cylinders are hinged to the bottom end of the adjusting frame. The door standpipe placing device has the advantages that the door standpipe can be conveniently limited through the rollers, the door standpipe can be conveniently kept perpendicular to the placing frame, the door standpipe can be conveniently and accurately placed by an automatic material dismounting machine, and the door standpipe placing device is simple in structure, convenient to use and high in practicability. And errors generated during subsequent welding are reduced, so that the machining quality of the device on the door standpipes is improved, the distance between the multiple rolling wheels is adjustable, the door standpipes of different sizes can be limited, and the application range of the device is widened.

Description

Technical Field

[0001] This utility model relates to the field of container processing technology, and in particular to automatic welding of container sealing plates. Background Technology

[0002] The container sealing plate welding device is an industrial equipment specifically used for welding container door risers. In the container manufacturing process, the door riser is an important component of the container door. It needs to be firmly welded to the container door frame structure to provide sufficient strength and support. Before assembly, the two ends of the door riser need to be sealed to improve its quality.

[0003] The existing container sealing plate welding equipment uses a material handling machine to place the door risers. This material handling machine is purely manual, requiring employees to manually place the door risers onto the inclined slide. An automatic unloading machine then places the door risers one by one onto an automatic equidistant conveyor. The automatic equidistant conveyor arranges the door risers from the automatic unloading machine at equal intervals, preparing them for a reciprocating loading machine. The automatic reciprocating loading machine cycles through the three material states: "waiting to weld," "welding in progress," and "welding completed." The automatic clamping and positioning device positions and clamps the door risers in terms of height and horizontal direction. Then, sealing plates are welded to both ends of the door risers, and finally, the automatic unloading machine removes the door risers.

[0004] However, in implementing the relevant technology, the existing container sealing plate welding device has the following problems: the material placement machine of the existing device is manually placed, which can easily lead to the door uprights being placed crookedly. This may cause the automatic unloading machine to be unable to place the door uprights accurately, which in turn leads to errors in subsequent welding and easily reduces the processing quality of the door uprights. In view of this, an automatic container sealing plate welding device is provided to overcome the above defects. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic welding method for container sealing plates.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: Automatic welding of container sealing plates, including a base frame. An adjustment frame is hinged to the top of the base frame. A placement frame is fixed to the top of the adjustment frame. Two cylinders are hinged to the top of the base frame. The top ends of the extension / retraction ends of the two cylinders are hinged to the bottom end of the adjustment frame. A forward / reverse motor is fixed to the inner side of the adjustment frame. A bidirectional threaded rod is fixed to one end of the drive shaft of the forward / reverse motor. Two threaded seats are threaded to the side of the bidirectional threaded rod. Several support rods are fixed to one side of each of the two threaded seats. A fixing plate is fixed to one side of each of the two threaded seats. Several connecting rods are fixed to the top of each of the two fixing plates. Two fixing seats are fixed to the top of each of the connecting rods. Two connecting plates are fixed to one side of each of the two fixing seats. Two limiting frames are provided between the four connecting plates. Several rotating shafts are rotatably connected inside each of the two limiting frames. Rollers are fixed to the sides of each of the rotating shafts. Two sliders are fixed to the sides of each of the two threaded seats.

[0007] As a further description of the above technical solution: the inside of the adjustment frame has two sliding grooves, and the inside of the two sliding grooves are respectively slidably connected to the sides of the four sliders, so that the adjustment frame can protect the forward and reverse motors.

[0008] As a further description of the above technical solution: one end of the bidirectional threaded rod is rotatably connected to the inside of the adjusting frame, and one end of each of the support rods is fixedly connected to one side of the two fixed plates respectively. The bidirectional threaded rod facilitates the movement of the threaded seat.

[0009] As a further description of the above technical solution: the interior of the adjustment frame is provided with a number of movable holes, and the interior of the number of movable holes respectively fits into the side of a number of support rods, so that the support rods can easily fix the fixing plate.

[0010] As a further description of the above technical solution: the bottom ends of the two fixed seats are respectively fixedly connected to the top ends of several connecting rods, and one side of the four connecting plates is respectively fixedly connected to one side of the two limiting frames. The fixed seats facilitate the fixing of the connecting plates.

[0011] As a further description of the above technical solution: each of the two limiting frames has a limiting groove inside, and several rollers are respectively located inside the two limiting grooves, so that the rollers can limit the door vertical tube.

[0012] As a further description of the above technical solution: the bottom end of the base frame is provided with four fixing rods, the top ends of the four fixing rods are fixedly connected to the bottom end of the base frame, and the fixing rods facilitate the support of the base frame.

[0013] As a further description of the above technical solution: each of the four fixed rods is provided with a support foot at its bottom end, and the top of each of the four support feet is fixedly connected to the bottom end of the four fixed rods respectively. The support feet facilitate the improvement of the friction between the support rods and the ground.

[0014] This utility model has the following beneficial effects:

[0015] This utility model designs an automatic container sealing plate welding system. Through its design and coordination, several rollers limit the position of the door risers when they are placed on the placement frame of the unloading machine. This prevents the door risers from tilting during placement, minimizes friction between the rollers and the door risers, and does not affect the sliding of the door risers on the placement frame. The rotation of the forward and reverse motors can move the rollers closer together or further apart, making the spacing between the rollers easy to adjust. This allows the device to limit the position of door risers of different sizes, ensuring that the door risers are perpendicular to the placement frame. This facilitates accurate placement of the door risers by the automatic unloading machine, reduces errors during subsequent welding, and improves the processing quality of the door risers. Furthermore, the adjustable spacing of the rollers allows for the limiting of door risers of different sizes, thus expanding the applicability of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is an exploded view of the placement frame of this utility model;

[0018] Figure 3 This is a schematic diagram of the installation structure of the roller of this utility model;

[0019] Figure 4 This utility model Figure 1 A schematic diagram of the structure at point A.

[0020] Legend:

[0021] 1. Base frame; 2. Adjustment frame; 3. Placement frame; 4. Cylinder; 5. Forward and reverse motor; 6. Two-way threaded rod; 7. Threaded seat; 8. Support rod; 9. Fixing plate; 10. Connecting rod; 11. Fixing seat; 12. Connecting plate; 13. Limiting frame; 14. Rotating shaft; 15. Roller; 16. Slider; 17. Fixing rod; 18. Support foot. Detailed Implementation

[0022] Reference Figures 1-4The automatic welding system for container sealing plates provided by this utility model includes a base frame 1. An adjusting frame 2 is hinged to the top of the base frame 1. A placement frame 3 is fixedly mounted on the top of the adjusting frame 2, facilitating the placement of door vertical pipes. Two cylinders 4 are hinged to the top of the base frame 1, with the top ends of the telescopic ends of both cylinders 4 hinged to the bottom end of the adjusting frame 2. A forward / reverse motor 5 is fixedly mounted on the inner side of the adjusting frame 2, facilitating the rotation of a bidirectional threaded rod 6. A bidirectional threaded rod 6 is fixedly mounted on one end of the drive shaft of the forward / reverse motor 5. Two threaded seats 7 are threadedly connected to the side of the bidirectional threaded rod 6, facilitating the fixing of support rods 8. One side of each threaded seat 7 is fixed... A number of support rods 8 are fixedly provided. A fixing plate 9 is provided on one side of each of the two threaded seats 7. A number of connecting rods 10 are fixedly provided at the top of each of the two fixing plates 9. Two fixing seats 11 are provided at the top of each of the connecting rods 10. Two connecting plates 12 are fixedly provided on one side of each of the two fixing seats 11. Two limiting frames 13 are provided between the four connecting plates 12. The limiting frames 13 facilitate the limiting of the rotating shaft 14. A number of rotating shafts 14 are rotatably connected inside each of the two limiting frames 13. The rotating shafts 14 facilitate the rotation of the rollers 15. Rollers 15 are fixedly provided on the sides of each of the rotating shafts 14. Two sliders 16 are fixedly provided on the sides of each of the two threaded seats 7.

[0023] As a further implementation of the above technical solution: the inside of the adjustment frame 2 is provided with two sliding grooves, and the inside of the two sliding grooves are respectively slidably connected to the sides of the four sliders 16. The adjustment frame 2 is convenient for protecting the forward and reverse motor 5.

[0024] As a further implementation of the above technical solution: one end of the bidirectional threaded rod 6 is rotatably connected to the inside of the adjusting frame 2, and one end of several support rods 8 is fixedly connected to one side of two fixed plates 9 respectively. The bidirectional threaded rod 6 facilitates the movement of the threaded seat 7.

[0025] As a further implementation of the above technical solution: the interior of the adjustment frame 2 is provided with several movable holes, and the interior of the several movable holes respectively fits with the side of several support rods 8, so that the support rods 8 can fix the fixing plate 9.

[0026] As a further implementation of the above technical solution: the bottom ends of the two fixed seats 11 are respectively fixedly connected to the top ends of several connecting rods 10, and one side of the four connecting plates 12 is respectively fixedly connected to one side of the two limiting frames 13. The fixed seats 11 facilitate the fixing of the connecting plates 12.

[0027] As a further implementation of the above technical solution: each of the two limiting frames 13 has a limiting groove inside, and several rollers 15 are located inside the two limiting grooves respectively, so that the rollers 15 can limit the door vertical tube.

[0028] As a further implementation of the above technical solution: the bottom end of the base frame 1 is provided with four fixing rods 17, the top ends of the four fixing rods 17 are fixedly connected to the bottom end of the base frame 1, and the fixing rods 17 facilitate the support of the base frame 1.

[0029] As a further implementation of the above technical solution: each of the four fixed rods 17 is provided with a support foot 18 at its bottom end, and the top of the four support feet 18 is fixedly connected to the bottom end of the four fixed rods 17 respectively. The support feet 18 facilitate the improvement of the friction between the support rods 8 and the ground.

[0030] In practice: When welding the door riser tubes is required, the door riser tubes are first placed on the top of the placement frame 3. The cylinder 4 extends and retracts to rotate the placement frame 3, making the tilt angle of the placement frame 3 adjustable. This positions the door riser tubes near the critical point of sliding down. Multiple door riser tubes are then placed onto the placement frame 3 of the material handling machine. Subsequently, the automatic unloading machine places the door riser tubes from the material handling machine one by one onto the automatic equidistant conveyor. The automatic equidistant conveyor arranges the door riser tubes delivered by the automatic unloading machine at equal intervals, preparing them for the reciprocating feeding machine. The reciprocating feeding machine circulates the three materials—waiting to be welded, being welded, and welded—alternatingly. Automatic clamping and positioning are then used to achieve this. The positioning device positions and clamps the door riser tubes in both height and horizontal direction. Then, an automatic X-axis and Y-axis argon arc welding device positions and clamps the door riser tubes left and right, automatically feeding the sealing plate and performing automatic argon arc welding. An automatic unloading machine then removes the door riser tubes. When the door riser tubes are placed on the placement frame 3 of the unloading machine, several rollers 15 limit their movement, preventing them from tilting during placement. A rotating shaft 14 allows the rollers 15 to rotate within the limiting frame 13, minimizing friction between the rollers 15 and the door riser tubes and ensuring they slide smoothly on the placement frame 3. The rotation of the forward and reverse motor 5 drives the bidirectional threaded rod 6 to rotate, thus… The two threaded seats 7 are moved away from each other, which in turn moves the support rods 8 away from each other, which in turn moves the two fixed plates 9 away from each other, which in turn moves the connecting rods 10 away from each other, which in turn moves the two fixed seats 11 away from each other, which in turn moves the four connecting plates 12 away from each other, which in turn moves the two limit frames 13 away from each other, which in turn moves the rollers 15 away from each other. The reversing motor 5 reverses the direction of rotation, which in turn reverses the direction of rotation of the bidirectional threaded rod 6, which in turn moves the two threaded seats 7 closer together, which in turn moves the support rods 8 closer together, which in turn moves the two fixed plates 9 closer together, which in turn moves the connecting rods 10 closer together, which in turn moves the two fixed seats 11 closer together. The rollers move closer together, causing the four connecting plates 12 to move closer together, which in turn causes the two limiting frames 13 to move closer together, which in turn causes the rollers 15 to move closer together. This makes the spacing between the rollers 15 easy to adjust, allowing the device to limit the door vertical tubes of different sizes. This makes it easy for the device to limit the door vertical tubes by using the rollers 15, ensuring that the door vertical tubes are perpendicular to the placement frame 3. This facilitates the automatic unloading machine to accurately place the door vertical tubes, reducing errors during subsequent welding and improving the processing quality of the door vertical tubes. Furthermore, the adjustable spacing of the rollers 15 allows for the limiting of door vertical tubes of different sizes, thus expanding the applicability of the device.

[0031] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. Automatic welding of container sealing plates, including a base frame (1), characterized in that: An adjustment frame (2) is hinged to the top of the base frame (1). A placement frame (3) is fixedly provided at the top of the adjustment frame (2). Two cylinders (4) are hinged to the top of the base frame (1). The top ends of the extension and retraction ends of the two cylinders (4) are hinged to the bottom end of the adjustment frame (2). A forward and reverse motor (5) is fixedly provided on the inner side of the adjustment frame (2). A bidirectional threaded rod (6) is fixedly provided at one end of the drive shaft of the forward and reverse motor (5). Two threaded seats (7) are threadedly connected to the side of the bidirectional threaded rod (6). Several support rods (8) are fixedly provided on one side of each of the two threaded seats (7). (7) is provided with a fixing plate (9) on one side. Several connecting rods (10) are fixedly provided at the top of the two fixing plates (9). Two fixing seats (11) are provided at the top of the several connecting rods (10). Two connecting plates (12) are fixedly provided on one side of the two fixing seats (11). Two limiting frames (13) are provided between the four connecting plates (12). Several rotating shafts (14) are rotatably connected inside the two limiting frames (13). Rollers (15) are fixedly provided on the side of the several rotating shafts (14). Two sliders (16) are fixedly provided on the side of the two threaded seats (7).

2. The automatic welding system for container sealing plates according to claim 1, characterized in that: The adjustment frame (2) has two sliding grooves inside, and the interior of the two sliding grooves is slidably connected to the sides of the four sliders (16).

3. The automatic welding system for container sealing plates according to claim 1, characterized in that: One end of the bidirectional threaded rod (6) is rotatably connected to the inside of the adjusting frame (2), and one end of each of the support rods (8) is fixedly connected to one side of the two fixed plates (9).

4. The automatic welding system for container sealing plates according to claim 1, characterized in that: The adjustment frame (2) has several movable holes inside, and the interior of each of the movable holes is in contact with the side of a number of support rods (8).

5. The automatic welding of container sealing plates according to claim 1, characterized in that: The bottom ends of the two fixed seats (11) are respectively fixedly connected to the top ends of several connecting rods (10), and one side of the four connecting plates (12) is respectively fixedly connected to one side of the two limiting frames (13).

6. The automatic welding of container sealing plates according to claim 1, characterized in that: Both of the limiting frames (13) have limiting grooves inside, and several of the rollers (15) are located inside the two limiting grooves respectively.

7. The automatic welding of container sealing plates according to claim 1, characterized in that: The bottom end of the base frame (1) is provided with four fixing rods (17), and the top ends of the four fixing rods (17) are fixedly connected to the bottom end of the base frame (1).

8. The automatic welding of container sealing plates according to claim 7, characterized in that: Each of the four fixed rods (17) has a support foot (18) at its bottom end, and the top of each of the four support feet (18) is fixedly connected to the bottom end of the four fixed rods (17).

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