Belt type polishing device
By introducing a floating mechanism, tension buffer assembly, and pressure detection mechanism into the belt polishing device, the problem of product wear caused by excessive contact force of the polishing belt is solved, achieving high yield and flexible product adaptability polishing.
Patent Information
- Application Number
- CN202423273312.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing belt polishing equipment relies on the elastic deformation of the polishing belt to buffer the contact force, which can easily cause excessive wear and damage to the product when the contact force is too large.
A belt polishing device was designed, comprising a floating mechanism, a tension buffer assembly, a pressure detection mechanism, and a limiting assembly. The contact force of the polishing belt is adjusted by the retraction of the buffer and pressure detection to avoid excessive contact force. Combined with the adjustable tilt angle of the polishing belt, it can adapt to the processing requirements of different products.
It effectively avoids excessive wear on products, improves yield, and can flexibly meet the polishing needs of different products, thus ensuring product quality.
Smart Images

Figure CN223889667U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polishing processing technical field, concretely relates to a belt polishing device. BACKGROUND
[0002] Mechanical processing refers to the process of changing the shape size or performance of workpiece by mechanical equipment, finally obtaining the required product. Grinding or polishing is an important processing method in mechanical processing. Polishing refers to the processing method of reducing the surface roughness of workpiece by mechanical, chemical or electrochemical action to obtain bright and smooth surface. It is a modification processing of workpiece surface by polishing tool, abrasive particles or other polishing medium. In recent years, with the development of technology, the cost of various products such as mobile phones, smart watches, tablet computers, VR glasses and the like is reduced, and they begin to be popularized in large quantities. When users select and purchase products, they pay more attention to the appearance in addition to the function of the products. In the production process of the products, in order to ensure the aesthetic appearance, the surface of the product needs to be treated, such as polishing the surface of the product. In the polishing process, the belt polishing equipment is usually used for polishing. The surface of the product contacts the polishing belt. The polishing belt rubs the surface of the product to polish the product when rotating. The product needs to be pressed on the polishing belt and maintain a certain pressure. However, the current belt polishing equipment usually only relies on the elastic deformation of the polishing belt itself as a buffer. However, the elastic deformation of the polishing belt is limited. When the contact force is too large, it will cause excessive wear and even damage to the product. SUMMARY
[0003] In order to solve the above problems, the utility model provides a belt polishing device.
[0004] The utility model adopts the following scheme to realize:
[0005] A belt polishing device, comprising a base, a floating mechanism arranged on the base, a floating plate arranged on the floating mechanism, a support seat arranged on the floating plate, an adjusting support arranged on the support seat, and a polishing mechanism arranged on the adjusting support; the polishing mechanism comprises a driving member arranged on the adjusting support, a polishing belt connected with the output end of the driving member, and a tensioning and buffering assembly connected with the adjusting support; the buffering assembly comprises a buffering arm rotatably connected with one end of the adjusting support, a buffering wheel arranged on the buffering arm, and a buffer connected between the other end of the buffering arm and the adjusting support, and the buffering wheel is connected with the polishing belt.
[0006] Further, the adjusting support comprises an adjusting seat connected with the support seat, a fixing seat connected with the adjusting seat, and a fixing plate connected with the fixing seat, the adjusting seat is provided with an arc-shaped hole, the support seat is provided with a guide connected with the arc-shaped hole, and the guide passes through the arc-shaped hole.
[0007] Further, the polishing mechanism comprises a tensioning assembly, the tensioning assembly comprises a tensioning support connected with the adjusting support, a tensioning wheel connected with the tensioning support, and the tensioning wheel is connected with the polishing belt.
[0008] Further, the fixing seat is provided with a connecting groove, and the tensioning support is connected with the connecting groove.
[0009] Further, the belt polishing device comprises a pressure detection mechanism, the pressure detection mechanism comprises a pressure detection support arranged on the base, a pressure sensor arranged on the pressure detection support, and a pressure detection piece arranged on the floating plate and matched with the pressure sensor.
[0010] Further, the belt polishing device comprises a limiting assembly, the limiting assembly comprises a limiting plate arranged on the base, a limiting piece arranged on the floating plate, and a limiting adjusting piece arranged on the limiting piece; the floating plate is provided with a through hole, the upper end of the limiting plate passes through the through hole, and the limiting plate is closer to the center of the base relative to the limiting piece.
[0011] Further, the floating mechanism is provided with two.
[0012] Further, the floating mechanism comprises two mounting seats arranged on the base, a guide rod connected between the two mounting seats, a sliding block arranged on the guide rod, and the floating plate is connected with the sliding block.
[0013] Compared with the prior art, the polishing mechanism has the following beneficial effects:
[0014] The polishing mechanism has a tensioning and buffering assembly, when the contact force between the product and the polishing belt is too large, the buffer retracts, so that the polishing is loosened, the excessive wear of the product caused by the excessive contact force is avoided, the product quality is ensured, and the yield is improved. On the other hand, under the cooperation of the adjusting seat and the fixing seat, the inclination angle of the polishing belt relative to the horizontal direction can be adjusted, so that the processing requirements of different products can be flexibly met. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is a schematic view of the belt polishing device provided by the utility model.
[0016] Fig. 2 It is a rear side angle schematic view of the utility model.
[0017] Fig. 3 It is a side angle schematic view of the utility model.
[0018] The drawings comprise:
[0019] The base 1, the floating mechanism 2, the mounting seat 21, the guide rod 22, the sliding block 23, the floating plate 3, the support seat 31, the adjusting support 32, the adjusting seat 321, the fixing seat 322, the fixing plate 323, the arc-shaped hole 324, the connecting groove 325, the guide 326, the through hole 33, the polishing mechanism 4, the driving part 41, the polishing belt 42, the tensioning buffer assembly 43, the buffer arm 431, the buffer wheel 432, the buffer 433, the tensioning assembly 44, the tensioning support 441, the tensioning wheel 442, the pressure detection mechanism 5, the pressure detection support 51, the pressure sensor 52, the pressure detection part 53, the limiting assembly 6, the limiting plate 61, the limiting part 62, the limiting adjusting part 63. DETAILED DESCRIPTION
[0020] In order to facilitate those skilled in the art to understand the present application, the present application will be further described in detail below with specific examples and drawings.
[0021] Embodiment 1
[0022] Reference Figs. 1-3 The polishing device provided by the present application comprises a base 1, a floating mechanism 2 arranged on the base 1, a floating plate 3 arranged on the floating mechanism 2, a support seat 31 arranged on the floating plate 3, an adjusting support 32 arranged on the support seat 31, and a polishing mechanism 4 arranged on the adjusting support 32.
[0023] The polishing mechanism 4 comprises a driving part 41 arranged on the adjusting support 32, a polishing belt 42 connected with the output end of the driving part 41, and a tensioning buffer assembly 43 connected with the adjusting support 32. The driving part 41 is a motor, the output end of the motor is connected with a driving wheel, the driving wheel is connected with the polishing belt 42, and the polishing belt 42 is driven to rotate. The buffer assembly comprises a buffer arm 431 rotatably connected with the adjusting support 32 at one end, a buffer wheel 432 arranged on the buffer arm 431, and a buffer 433 connected between the other end of the buffer arm 431 and the adjusting support 32. The buffer wheel 432 is connected with the polishing belt 42. Specifically, in the initial state, the buffer 433 provides a tensioning force to the polishing belt 42. During the polishing process, when the contact force between the product and the polishing belt 42 is too large, i.e., when the contact force exceeds the set force value of the buffer 433, the buffer 433 is retracted, at this time, the buffer arm 431 is rotated downward, so that the polishing belt 42 is loosened, thereby avoiding that the contact force between the polishing belt 42 and the product is too large. In this embodiment, the buffer 433 can be a spring rod.
[0024] The adjusting support 32 comprises an adjusting seat 321 connected with the support seat 31, a fixing seat 322 connected with the adjusting seat 321, and a fixing plate 323 connected with the fixing seat 322. The adjusting seat 321 is provided with an arc-shaped hole 324, the support seat 31 is provided with a guide 326 matched with the arc-shaped hole 324, and the guide 326 penetrates through the arc-shaped hole 324. Specifically, the support seat 31 has a recess, the adjusting seat 321 is rotationally connected in the recess, and is connected with the support seat 31 through a bolt. When the adjusting seat 321 is adjusted to a suitable angle, the bolt can be locked to fix the adjusting seat 321 at the current angle. By adjusting the angle of the adjusting seat 321, the inclination angle of the polishing belt 42 relative to the horizontal plane can be changed, so as to meet the polishing requirements of different products.
[0025] The polishing mechanism 4 comprises a tensioning assembly 44, which comprises a tensioning support 441 connected with the adjusting support 32, and a tensioning wheel 442 connected with the tensioning support 441 and connected with the polishing belt 42. The cooperation of the tensioning wheel 442, the buffer wheel 432 and the driving wheel causes the polishing belt 42 to have a triangular structure.
[0026] The fixing seat 322 is provided with a connecting groove 325, and the tensioning support 441 is connected with the connecting groove 325. The tensioning support 441 can move relative to the connecting groove 325, so as to adjust the length of the tensioning support 441 extending out of the fixing seat 322, to change the tensioning force of the polishing belt 42. After being adjusted to a suitable position, the fixing seat 322 and the tensioning support 441 can be locked by using a fastener.
[0027] The belt polishing device comprises a limiting assembly 6, which comprises a limiting plate 61 arranged on the base 1, a limiting piece 62 arranged on the floating plate 3, and a limiting adjusting piece 63 arranged on the limiting piece 62. The floating plate 3 is provided with a through hole 33, the upper end of the limiting plate 61 penetrates through the through hole 33, and the limiting plate 61 is closer to the center of the base 1 relative to the limiting piece 62. The cooperation of the limiting piece 62 and the limiting adjusting piece 63 can limit the moving distance of the floating plate 3, to avoid the floating plate 3 from greatly deviating from the set position during the processing.
[0028] The floating mechanism 2 comprises two mounting seats 21 arranged on the base 1, a guide rod 22 connected between the two mounting seats 21, and a sliding block 23 arranged on the guide rod 22. The floating plate 3 is connected with the sliding block 23, and the sliding block 23 has a hole through which gas can be introduced, so as to change the position of the sliding block 23 by introducing gas into the sliding block 23. In the embodiment, two floating mechanisms are arranged, and the floating plate 3 is connected with the two floating mechanisms, to ensure the stability of the movement of the floating plate 3.
[0029] When the belt polishing mechanism 4 is in operation, it can be used in cooperation with a robot to realize automatic polishing. The robot has a mechanism for clamping or grabbing the product, so that the product can be moved to the polishing belt 42 for polishing. The robot can control the flexible movement of the product and cooperate with the polishing mechanism 4 to polish different positions.
[0030] Embodiment 2
[0031] With reference to Figs. 1-3 The utility model provides a kind of belt polishing device, including base 1, be set to the floating mechanism 2 of base 1, be set to the floating plate 3 of floating mechanism 2, be set to the support seat 31 of floating plate 3, be set to the adjusting support 32 of support seat 31, be set to the polishing mechanism 4 of adjusting support 32.
[0032] The polishing mechanism 4 includes a drive member 41 disposed on the adjusting support 32, a polishing belt 42 connected to the output end of the drive member 41, and a tensioning and buffering assembly 43 connected to the adjusting support 32. The drive member 41 is a motor, and the output end of the motor is connected to a driving wheel. The driving wheel is connected to the polishing belt 42 to drive the polishing belt 42 to rotate. The buffering assembly includes a buffering arm 431 rotatably connected to the adjusting support 32 at one end, a buffering wheel 432 disposed on the buffering arm 431, and a buffer 433 connected between the other end of the buffering arm 431 and the adjusting support 32. The buffering wheel 432 is connected to the polishing belt 42. Specifically, in the initial state, the buffer 433 provides tension to the polishing belt 42. During polishing, when the contact force between the product and the polishing belt 42 is too large, i.e., when the contact force exceeds the set force value of the buffer 433, the buffer 433 retracts. At this time, the buffering arm 431 rotates downward, causing the polishing belt 42 to loosen, thereby preventing the contact force between the polishing belt 42 and the product from being too large. In this embodiment, the buffer 433 can be a spring rod.
[0033] The adjusting support 32 includes an adjusting seat 321 connected to the support seat 31, a fixing seat 322 connected to the adjusting seat 321, and a fixing plate 323 connected to the fixing seat 322. The adjusting seat 321 is provided with an arc-shaped hole 324, and the support seat 31 is provided with a guide member 326 matching the arc-shaped hole 324. The guide member 326 passes through the arc-shaped hole 324. Specifically, the support seat 31 has a groove, and the adjusting seat 321 is rotatably connected in the groove and connected to the support seat 31 by bolts. After adjusting the adjusting seat 321 to the appropriate angle, the locking bolts can fix the adjusting seat 321 at the current angle. By adjusting the angle of the adjusting seat 321, the inclination angle of the polishing belt 42 relative to the horizontal plane can be changed, thereby meeting the polishing needs of different products.
[0034] The polishing mechanism 4 includes a tensioning assembly 44, which includes a tensioning bracket 441 connected to the adjusting bracket 32, and a tensioning wheel 442 connected to the tensioning bracket 441. The tensioning wheel 442 is connected to the polishing belt 42. The cooperation of the tensioning wheel 442, the buffer wheel 432, and the drive wheel makes the polishing belt 42 present a triangular structure.
[0035] The fixing seat 322 is provided with a connecting groove 325, and the tensioning bracket 441 is connected to the connecting groove 325. The tensioning bracket 441 can move relative to the connecting groove 325, thereby adjusting the length of the tensioning bracket 441 extending out of the fixing seat 322 to change the tension of the polishing belt 42. After adjusting to a suitable position, the fixing seat 322 and the tensioning bracket 441 can be locked together using fasteners.
[0036] The belt polishing device includes a pressure detection mechanism 5, which includes a pressure detection bracket 51 mounted on the base 1, a pressure sensor 52 mounted on the pressure detection bracket 51, and a pressure detection element 53 mounted on the floating plate 3 that matches the pressure sensor 52. (See attached image.) Fig. 1 Taking the product as an example, when it contacts the polishing belt 42 from the front, and the floating plate 3 moves backward due to the contact force, the pressure detection component 53 applies a force to the pressure sensor 52. The pressure sensor 52 monitors the magnitude of this force and feeds it back to the equipment's control system. The control system analyzes and judges the received force data according to the set force range and makes timely adjustments, such as adjusting the position of the slider 23 of the floating mechanism 2 or slightly moving the product away from the polishing belt 42, to reduce the contact force. The cooperation between the pressure detection mechanism 5 and the tension buffer assembly 43 minimizes the contact force between the product and the polishing belt 42 during the polishing process, thereby ensuring that the product does not wear excessively and ensuring product quality and yield.
[0037] The belt polishing device includes a limiting component 6, which comprises a limiting plate 61 disposed on the base 1, a limiting member 62 disposed on the floating plate 3, and a limiting adjustment member 63 disposed on the limiting member 62. The floating plate 3 has a through hole 33, through which the upper end of the limiting plate 61 passes, and the limiting plate 61 is closer to the center of the base 1 than the limiting member 62. The cooperation of the limiting member 62 and the limiting adjustment member 63 can limit the movement distance of the floating plate 3, preventing the floating plate 3 from deviating significantly from the set position during processing.
[0038] The floating mechanism 2 comprises two mounting bases 21 arranged on the base 1, a guide rod 22 connected between the two mounting bases 21, a sliding block 23 arranged on the guide rod 22, and the floating plate 3 is connected with the sliding block 23, and the sliding block 23 has a hole for inputting gas, so that the position of the sliding block 23 can be changed by inputting gas into the sliding block 23.
[0039] When the belt polishing mechanism 4 works, the polishing can be carried out automatically in cooperation with a manipulator, the manipulator has a mechanism for clamping or grabbing products, so that the products can be moved to the polishing belt 42 for polishing, the manipulator can control the products to move flexibly, and the polishing mechanism 4 is used for polishing at different positions.
[0040] The polishing mechanism 4 has a tensioning and buffering assembly 43, when the contact force between the product and the polishing belt 42 is too large, the buffer 433 is retracted, so that the polishing is loosened, the excessive wear of the product caused by the excessive contact force is avoided, the product quality is ensured, and the yield is improved. On the other hand, under the cooperation of the adjusting seat 321 and the fixed seat 322, the inclination angle of the polishing belt 42 relative to the horizontal direction can be adjusted, so that the processing requirements of different products can be flexibly met.
[0041] In the description of the utility model, it is understood that the indicated orientation or position relationship is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a specific orientation, a specific orientation and operation, and therefore cannot be understood as a limitation on the utility model.
[0042] In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included one or more features. In the description of the utility model, the meaning of "a plurality of" is two or more than two, unless otherwise specifically limited.
[0043] In the utility model, unless otherwise specifically defined and limited, the terms "connection", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.
[0044] Although the description of the present utility model is combined with the above specific embodiments, it is obvious that people familiar with the technical field can make many substitutions, modifications and changes according to the above content. Therefore, all such substitutions, improvements and changes are included in the scope of the appended claims.
Claims
1. A belt polishing device, characterized in that, The device includes a base, a floating mechanism mounted on the base, a floating plate mounted on the floating mechanism, a support seat mounted on the floating plate, an adjusting bracket mounted on the support seat, and a polishing mechanism mounted on the adjusting bracket. The polishing mechanism includes a drive unit mounted on the adjusting bracket, a polishing belt connected to the output end of the drive unit, and a tension buffer assembly connected to the adjusting bracket. The buffer assembly includes a buffer arm with one end rotatably connected to the adjusting bracket, a buffer wheel mounted on the buffer arm, and a buffer connected between the other end of the buffer arm and the adjusting bracket. The buffer wheel is connected to the polishing belt.
2. The belt polishing apparatus according to claim 1, characterized in that, The adjusting bracket includes an adjusting seat connected to the support base, a fixed seat connected to the adjusting seat, and a fixed plate connected to the fixed seat. The adjusting seat is provided with an arc-shaped hole, and the support base is provided with a guide that matches the arc-shaped hole. The guide passes through the arc-shaped hole.
3. The belt polishing apparatus according to claim 2, characterized in that, The polishing mechanism includes a tensioning assembly, which includes a tensioning bracket connected to the adjusting bracket, a tensioning wheel connected to the tensioning bracket, and the tensioning wheel connected to the polishing belt.
4. The belt polishing apparatus according to claim 3, characterized in that, The fixed base is provided with a connecting groove, and the tensioning bracket is connected to the connecting groove.
5. The belt polishing apparatus according to claim 1, characterized in that, The belt polishing device includes a pressure detection mechanism, which includes a pressure detection bracket mounted on the base, a pressure sensor mounted on the pressure detection bracket, and a pressure detection element mounted on the floating plate that matches the pressure sensor.
6. The belt polishing apparatus according to claim 1, characterized in that, The belt polishing device includes a limiting assembly, which includes a limiting plate disposed on the base, a limiting member disposed on the floating plate, and a limiting adjustment member disposed on the limiting member; the floating plate is provided with a through hole, the upper end of the limiting plate passes through the through hole, and the limiting plate is closer to the center of the base relative to the limiting member.
7. The belt polishing apparatus according to claim 1, characterized in that, There are two floating mechanisms.
8. The belt polishing apparatus according to claim 1, characterized in that, The floating mechanism includes two mounting seats disposed on the base, a guide rod connected between the two mounting seats, a slider disposed on the guide rod, and the floating plate and the slider being connected.