Prefabricated pouring and curing device for steel structural member

Abstract

The utility model relates to the technical field of prefabricated steel members, in particular to a steel structural member prefabricated pouring and curing device which comprises a bottom plate, a movable module and a prefabricated member, and further comprises a supporting frame, a discharging tank, an installation frame, a first baffle and a second baffle, the upper end of the bottom plate is connected with the movable module in a sliding mode, and the supporting frame is fixedly installed at the upper end of the movable module; the first baffle and the second baffle are both fixedly mounted at the upper end of the bottom plate, a scraping mechanism used for scraping redundant casting materials on the surface of the prefabricated part is arranged between the two mounting frames, and a recycling mechanism used for recycling the scraped casting materials is arranged between the first baffle and the second baffle. The scraping mechanism can scrape redundant pouring materials on the surface of the prefabricated part in the pouring process, efficiency is greatly improved, after scraping is completed, the pouring materials attached to the surface of the scraping assembly can be cleaned, the recycling assembly can recycle the scraped pouring materials, waste of resources is avoided, and cost is saved.

Description

Technical Field

[0001] This utility model relates to the field of precast steel components technology, and in particular to a device for precast casting and curing of steel structure components. Background Technology

[0002] Precast components are prefabricated in the production workshop or manufacturing site, avoiding the complex process of on-site casting, thus significantly improving construction speed and quality. The production process of precast components can be carried out under better equipment conditions, avoiding uncertainties in on-site construction and ensuring the consistency and quality of construction.

[0003] During the precast casting of steel structure components, excess mortar on the surface of the steel structure components needs to be scraped off by workers using scrapers. The scraping efficiency is relatively low, and the scraped-off mortar cannot be recycled, resulting in a waste of resources.

[0004] In view of the problem that the scraping efficiency is relatively low in the existing precast casting process of steel structure components, and that the scraped-off casting material cannot be recycled, resulting in resource waste, a casting and curing device is designed to overcome the above problems by simultaneously scraping, leveling and recycling the scraped casting material during the casting process. Utility Model Content

[0005] In order to overcome the problem that the scraping efficiency is relatively low in the existing steel structure component precasting process, and that the scraped-off material cannot be recycled, thus leading to resource waste.

[0006] The technical solution of this utility model is as follows: a precast casting and curing device for steel structure components, including a base plate, a movable module and precast components, and also including a support frame, a feeding tank, an mounting frame, a first baffle and a second baffle. The movable module is slidably connected to the upper end of the base plate, the support frame is fixedly installed on the upper end of the movable module, the feeding tank is fixedly installed on the upper end of the support frame, and the mounting frame is fixedly installed on one side of the support frame. The precast components are placed on the upper end of the base plate, the first baffle is provided on both sides of the precast components, and the second baffle is provided on one side of the first baffle. Both the first baffle and the second baffle are fixedly installed on the upper end of the base plate. A scraping mechanism for scraping off excess casting material from the surface of the precast components is provided between the two mounting frames, and a recovery mechanism for recovering the scraped casting material is provided between the first baffle and the second baffle.

[0007] Preferably, the scraping mechanism includes a scraper 1, which is fixedly installed between two mounting brackets. The scraper 1 is V-shaped, and a protective cover is fixedly installed on the upper end of the scraper 1. The two protective covers are symmetrically arranged. A motor 1 is fixedly installed on one side of the protective cover. The output end of the motor 1 passes through the protective cover. A reciprocating screw is fixedly connected to the output end of the motor 1. A connecting rod is fixedly installed on the moving component of the reciprocating screw. A scraper 2 is fixedly installed on one end of the connecting rod. A connecting plate is rotatably connected to the end of the scraper 2. A scraper 3 is fixedly installed between the two connecting plates.

[0008] Preferably, a scraper is used to scrape off excess grout from the surface of the precast component, and an opening is provided on one side of the protective cover. The opening of the protective cover is located on the back of the protective cover, and the connecting rod slides at the opening of the protective cover.

[0009] Preferably, one end of scraper three is inclined, and one end of scraper two is provided with a strip-shaped locking block. The strip-shaped locking block is used to lock scraper three. Scraper two and scraper three are used to scrape off the residual casting material on the surface of scraper one.

[0010] Preferably, the recycling mechanism includes a conveyor belt, which is disposed between baffle one and baffle two. A motor two is fixedly installed on one side of baffle two, which is used to drive the conveyor belt to run. The surface of the conveyor belt is provided with partitions.

[0011] Preferably, a baffle three is rotatably connected to the upper end of baffle two, and a motor three is fixedly installed at one end of baffle two. The motor three is used to drive baffle three to rotate, and baffle three contacts one side of the precast component.

[0012] Preferably, the surface of the base plate is provided with a slide plate, which is located below one end of the conveyor belt, and a collection box is provided below the slide plate.

[0013] The beneficial effects of this utility model are as follows: the scraping mechanism of the precast casting and curing device for steel structure components can scrape off the excess casting material on the surface of the precast components during the casting process, which greatly improves efficiency. After scraping, the casting material adhering to the surface of the scraping component can be cleaned off, and the recycling component can recycle the scraped casting material, avoiding waste of resources and saving costs. Attached Figure Description

[0014] Figure 1 The diagram shown is a three-dimensional structural schematic of the precast casting and curing device and the base plate of the steel structure component of this utility model.

[0015] Figure 2 The diagram shown is a top view of the precast casting and curing device for steel structure components according to this utility model.

[0016] Figure 3 The diagram shown is a three-dimensional structural schematic of the precast casting and curing device and baffle of the steel structure component of this utility model.

[0017] Figure 4 The diagram shown is a three-dimensional structural schematic of the precast casting and curing device and scraper for steel structure components of this utility model.

[0018] Figure 5 The diagram shown is a three-dimensional structural schematic of the precast casting and curing device and reciprocating screw of the steel structure component of this utility model.

[0019] Figure 6 This invention relates to a precast casting and curing device for steel structure components. Figure 1 A magnified structural diagram of point A;

[0020] Figure 7 This invention relates to a precast casting and curing device for steel structure components. Figure 1 Enlarged structural diagram at point B;

[0021] Figure 8 This invention relates to a precast casting and curing device for steel structure components. Figure 3 A magnified structural diagram at point C;

[0022] Figure 9 This invention relates to a precast casting and curing device for steel structure components. Figure 5 A magnified structural diagram of point D.

[0023] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Moving module; 3. Support frame; 4. Feed tank; 5. Mounting frame; 6. Scraper 1; 7. Protective cover; 8. Motor 1; 9. Reciprocating screw; 10. Connecting rod; 11. Scraper 2; 12. Connecting plate; 13. Scraper 3; 14. Strip-shaped clamp; 15. Baffle 1; 16. Baffle 2; 17. Motor 2; 18. Conveyor belt; 19. Partition; 20. Baffle 3; 21. Slide plate; 22. Collection box; 23. Motor 3; 24. Precast component. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Please see Figure 1 - Figure 9This utility model provides an embodiment: a precast casting and curing device for steel structure components, including a base plate 1, a movable module 2, and precast components 24, and also includes a support frame 3, a feeding tank 4, an mounting frame 5, a first baffle 15, and a second baffle 16. The movable module 2 is slidably connected to the upper end of the base plate 1, the support frame 3 is fixedly installed on the upper end of the movable module 2, the feeding tank 4 is fixedly installed on the upper end of the support frame 3, and the mounting frame 5 is fixedly installed on one side of the support frame 3. The precast components 24 are placed on the upper end of the base plate 1, and the first baffle 15 is provided on both sides of the precast components 24. A second baffle 16 is provided on one side of the base plate 1. Both the first baffle 15 and the second baffle 16 are fixedly installed on the upper end of the base plate 1. A scraping mechanism for scraping off excess grout from the surface of the precast component 24 is provided between the two mounting brackets 5. A recycling mechanism for recovering the scraped grout is provided between the first baffle 15 and the second baffle 16. The scraping mechanism of this steel structure component precast casting and curing device can scrape off excess grout from the surface of the precast component 24 during the casting process, which greatly improves efficiency. The recycling component can recover the scraped grout, avoiding waste of resources and saving costs.

[0026] Please see Figure 4 , Figure 5 and Figure 9 In this embodiment, the scraping mechanism includes a scraper 6, which is fixedly installed between two mounting brackets 5. The scraper 6 is V-shaped, and a protective cover 7 is fixedly installed on the upper end of the scraper 6. The two protective covers 7 are symmetrically arranged. A motor 8 is fixedly installed on one side of the protective cover 7. The output end of the motor 8 passes through the protective cover 7 and is fixedly connected to a reciprocating screw 9. A connecting rod 10 is fixedly installed on the moving component of the reciprocating screw 9. A scraper 11 is fixedly installed on one end of the connecting rod 10, and a connecting plate 12 is rotatably connected to the end of the scraper 11. Scraper 13 is fixedly installed between plates 12. Scraper 16 is used to scrape off excess grout from the surface of precast component 24. One side of the protective cover 7 has an opening, which is located on the back of the protective cover 7. The connecting rod 10 slides at the opening of the protective cover 7. One end of scraper 13 is inclined. One end of scraper 21 has a strip-shaped locking block 14, which is used to lock scraper 13. Scraper 21 and scraper 313 are used to scrape off the grout remaining on the surface of scraper 16. The protective cover 7 is used to protect the operation of reciprocating screw 9 and prevent grout from entering the moving assembly of reciprocating screw 9.

[0027] Please see Figure 3 , Figure 7 and Figure 8In this embodiment, the recycling mechanism includes a conveyor belt 18, which is disposed between baffle 15 and baffle 2 16. A motor 2 17 is fixedly installed on one side of baffle 2 16 and is used to drive the conveyor belt 18 to run. A partition 19 is provided on the surface of the conveyor belt 18. A baffle 3 20 is rotatably connected to the upper end of baffle 2 16. A motor 3 23 is fixedly installed on one end of baffle 2 16 and is used to drive baffle 3 20 to rotate. Baffle 3 20 contacts one side of the prefabricated component 24. A sliding plate 21 is provided on the surface of the bottom plate 1. The sliding plate 21 is located below one end of the conveyor belt 18. A collection box 22 is provided below the sliding plate 21.

[0028] In use, the precast component 24 is first placed on the base plate 1. Then, the moving module 2 is activated, which moves the material tank 4 at the upper end of the support frame 3. During the movement of the material tank 4, casting is performed simultaneously. The casting material in the material tank 4 is evenly spread within the precast component 24. As the support frame 3 moves, a scraper 6, fixed to one side of the support frame 3 by the mounting bracket 5, moves to scrape away excess casting material from the surface of the precast component 24. Because the scraper 6 is V-shaped, the excess casting material falls from both sides of the precast component 24 after scraping. After scraping, due to the stickiness of the casting material, a small amount of casting material adheres and accumulates on the surface of the scraper 6. When the motor 8 is fixedly installed on one side of the protective cover 7, the motor 8 drives the reciprocating screw 9 to rotate. The connecting rod 10 fixedly installed on the moving assembly of the reciprocating screw 9 moves at the same time. The scraper 11 fixedly installed at one end of the connecting rod 10 drives the scraper 13 to move at the same time. One end of the scraper 13 is inclined. During the movement, the scraper 13 is squeezed by the residual slurry on the surface of the scraper 6 and flips. The scraper 13 moves to the end and then moves in the opposite direction. Under the locking of the strip-shaped locking block 14, the scraper 13 cannot flip during the reverse movement. In this way, the scraper 13 can scrape off the residual slurry on the scraper 6. After the pouring is completed, wait for the slurry in the precast component 24 to solidify.

[0029] During use, excess slurry is scraped off and falls from both sides of the precast component 24, then falls onto the surface of baffle 3 20. When the precast component 24 is placed on the top of the base plate 1, baffle 3 20 is tilted by motor 3 23 and contacts one side of the precast component 24. The falling slurry falls through baffle 3 20 into the space between baffle 1 15 and baffle 2 16. During operation, the conveyor belt 18 transports the slurry through partition 19. After the slurry is discharged from the conveyor belt 18, it falls into the collection box 22 through the slide plate 21, thus completing the recycling of excess slurry.

[0030] Through the above steps, the scraping mechanism of the precast casting and curing device for steel structure components can scrape off the excess casting material on the surface of the precast component 24 during the casting process, which greatly improves efficiency. After scraping, the casting material adhering to the surface of the scraping component can be cleaned off, and the recycling component can recycle the scraped casting material, avoiding waste of resources and saving costs.

[0031] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A precast casting and curing device for steel structure components, comprising a base plate (1), a movable module (2), and precast components (24); characterized in that: It also includes a support frame (3), a feeding tank (4), a mounting frame (5), a first baffle (15) and a second baffle (16). A movable module (2) is slidably connected to the upper end of the base plate (1). A support frame (3) is fixedly installed on the upper end of the movable module (2). A feeding tank (4) is fixedly installed on the upper end of the support frame (3). A mounting frame (5) is fixedly installed on one side of the support frame (3). A precast component (24) is placed on the upper end of the base plate (1). A first baffle (15) is provided on both sides of the precast component (24). A second baffle (16) is provided on one side of the first baffle (15). Both the first baffle (15) and the second baffle (16) are fixedly installed on the upper end of the base plate (1). A scraping mechanism for scraping off excess casting material on the surface of the precast component (24) is provided between the two mounting frames (5). A recycling mechanism for recycling scraped casting material is provided between the first baffle (15) and the second baffle (16).

2. The precast casting and curing device for steel structure components according to claim 1, characterized in that: The scraping mechanism includes a scraper (6), which is fixedly installed between two mounting brackets (5). The scraper (6) is V-shaped. A protective cover (7) is fixedly installed on the upper end of the scraper (6). The two protective covers (7) are symmetrically arranged. A motor (8) is fixedly installed on one side of the protective cover (7). The output end of the motor (8) passes through the protective cover (7). A reciprocating screw (9) is fixedly connected to the output end of the motor (8). A connecting rod (10) is fixedly installed on the moving component of the reciprocating screw (9). A scraper (11) is fixedly installed on one end of the connecting rod (10). A connecting plate (12) is rotatably connected to the end of the scraper (11). A scraper (13) is fixedly installed between the two connecting plates (12).

3. The precast casting and curing device for steel structure components according to claim 2, characterized in that: The scraper (6) is used to scrape off excess grout from the surface of the precast component (24). The protective cover (7) has an opening on one side, and the opening of the protective cover (7) is located on the back of the protective cover (7). The connecting rod (10) slides at the opening of the protective cover (7).

4. The precast casting and curing device for steel structure components according to claim 3, characterized in that: One end of scraper three (13) is inclined, and one end of scraper two (11) is provided with a strip-shaped locking block (14). The strip-shaped locking block (14) is used to lock scraper three (13). Scraper two (11) and scraper three (13) are used to scrape off the residual casting material on the surface of scraper one (6).

5. The precast casting and curing device for steel structure components according to claim 4, characterized in that: The recycling mechanism includes a conveyor belt (18), which is located between baffle one (15) and baffle two (16). A motor two (17) is fixedly installed on one side of baffle two (16). The motor two (17) is used to drive the conveyor belt (18) to run. A partition (19) is provided on the surface of the conveyor belt (18).

6. The precast casting and curing device for steel structure components according to claim 5, characterized in that: Baffle 2 (16) is rotatably connected to baffle 3 (20) at its upper end. Motor 3 (23) is fixedly installed at one end of baffle 2 (16). Motor 3 (23) is used to drive baffle 3 (20) to rotate. Baffle 3 (20) is in contact with one side of the precast component (24).

7. The precast casting and curing device for steel structure components according to claim 6, characterized in that: The surface of the base plate (1) is provided with a slide plate (21), which is located below one end of the conveyor belt (18), and a collection box (22) is provided below the slide plate (21).

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