Injection molding equipment for power line plug
By designing a wire-fixing assembly for power cord plug injection molding equipment, the problem of inconsistent wire tightness caused by manual hammering was solved, achieving stable power cord fixation and improving product quality.
Patent Information
- Application Number
- CN202423248910.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In current plug injection molding production, manual tapping to secure the wires is inconvenient, resulting in inconsistent wire tightness, inconsistent product quality, and a high risk of defective products.
A power cord plug injection molding device was designed, comprising a worktable, a guide assembly, a mold closing assembly, and a wire fixing assembly. By setting a wire feeding plate, a spring, and a locking pad in the wire fixing assembly, the power cord is stably fixed by utilizing the elasticity of the spring and the locking groove of the locking pad, reducing manual operation and improving fixing stability.
This achieves stable fixing of the power cord, improves product quality consistency, reduces manual operation, and improves production efficiency and injection molding effect.
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Figure CN223890365U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of injection molding equipment technology, and in particular to an injection molding equipment for power cord plugs. Background Technology
[0002] Electrical plugs are common and essential electrical components in daily life and production. Plugs are usually manufactured using injection molding technology. Injection molding is a process in which molten plastic material is injected into a mold cavity and then cooled and solidified to form a plastic product of the desired shape. This process is widely used in the manufacture of various plastic products, including plugs, sockets and other electronic components.
[0003] In the existing technology, plug injection molding is generally carried out in a semi-automatic production process, which requires manual operation. For example, in the wire feeding and fixing operation, the wire end needs to be placed into the injection mold by hand and the wire body needs to be tapped with a rubber hammer to make it engage and fix with the fixing groove.
[0004] Manually tapping the wire to secure it is inconvenient and can easily lead to inconsistent wire tightness, resulting in inconsistent product quality and potentially defective products. Utility Model Content
[0005] The purpose of this application is to provide an injection molding equipment for power cord plugs, which improves upon the inconvenience of manually tapping the cord to secure it, as this method is prone to inconsistencies in cord tightness, resulting in inconsistent product quality and potentially defective products.
[0006] This application provides an injection molding machine for power cord plugs, which adopts the following technical solution:
[0007] An injection molding machine for power cord plugs includes a worktable, a guide assembly, a mold closing assembly, and a wire securing assembly. The mold closing assembly includes a moving mold and a fixed mold. The wire securing assembly includes a wire feeding plate, a spring, a movable plate, and a locking pad. The wire feeding plate is disposed on the fixed mold and has several fixing grooves. The spring is disposed on the moving mold. The movable plate is disposed at one end of the spring. The locking pad is disposed on the movable plate and is adapted to the movable plate. The locking pad has several locking grooves.
[0008] By adopting the above technical solution, the power cord is clamped and fixed during injection molding by setting a wire fixing component to avoid unstable fixing of the power cord. Springs and locking pads are set to prevent damage to the power cord. A wire feeding plate is set to place the power cord. The fixing groove and locking groove are set to stably press and fix the power cord, so that the power cord is consistently and stably fixed, improving product quality, reducing manual operation and improving efficiency.
[0009] Optionally, the fixed mold is set on the worktable, and a placement groove is opened on the fixed mold. The wire feeding plate is set in the placement groove and connected to the inner wall of the placement groove. The moving mold is set with a movable groove, and the spring is set in the movable groove. The movable plate is adapted to the movable groove. The locking pad is set with several screw holes, and bolts are set in the screw holes to connect the movable plate.
[0010] By adopting the above technical solution, the mold for the anti-corrosion groove is placed in the placement groove, and the movable groove provides a movable stroke for the movable plate to avoid damaging the power cord. The locking pad is fixed by bolts, which facilitates replacement and ensures the locking effect.
[0011] Optionally, the fixing groove is a semi-circular groove, and the engaging groove is provided corresponding to the fixing groove, wherein the engaging groove is a triangular groove.
[0012] By adopting the above technical solution, the semi-circular fixing groove facilitates the placement of the power supply, and the triangular locking groove facilitates the stable fixing of the power cord when pressed down. At the same time, it can adapt to power cords of a certain thickness range, improving the applicability of the locking pad.
[0013] Optionally, a backing plate is provided at one end of the worktable. The backing plate is L-shaped. A hydraulic cylinder is provided on the surface of the backing plate parallel to the worktable. A fixed plate is provided at the driving end of the hydraulic cylinder. A movable plate is connected to the fixed plate. A through hole is provided in the center of the movable plate. The moving mold is fixed on the bottom surface of the movable plate.
[0014] By adopting the above technical solution, a hydraulic cylinder is fixed by a backing plate, and the hydraulic cylinder provides power for the mold.
[0015] Optionally, the guide assembly includes a guide rod and a fixing pin. The guide rod is set on the worktable and passes through the moving plate. A rubber ring is provided on the guide rod. The fixing pin is set on the bottom surface of the moving mold. The top surface of the fixed mold is provided with a fixing hole corresponding to the fixing pin.
[0016] By adopting the above technical solution, by setting a guide rod to guide the hydraulic cylinder downward, and by setting a fixing pin that matches the fixing hole, the accuracy of mold closing is improved, and the injection molding quality is guaranteed.
[0017] Optionally, a mold is placed in the placement groove, and the mold has a guide groove and a plurality of forming grooves, the guide grooves being connected to the forming grooves.
[0018] By adopting the above technical solution, the injection molding process is achieved by setting a mold to cool the injection liquid, and by setting a guide channel to guide the injection liquid to flow into the molding tank. The molding tank ensures that the product quality, size, and shape are uniform, thus guaranteeing product quality.
[0019] Optionally, a material conveying pipe is provided inside the through hole, an injection hole is provided on the moving mold, the material conveying pipe is connected to the injection hole, and a hopper is provided at one end of the material conveying pipe.
[0020] By adopting the above technical solution, the injection liquid is transported by setting a material conveying pipe, the raw materials are added conveniently by setting a hopper, and the injection hole is set to facilitate the injection of the injection liquid into the mold.
[0021] Optionally, a baffle is provided on one side of the fixed mold, and the baffle covers one end of the slot opening.
[0022] By adopting the above technical solution and setting baffles, it is convenient to fix the installation position when installing the next mold after each injection molding is completed, saving installation time, ensuring accurate template installation, and improving the injection molding effect.
[0023] In summary, this application includes at least one of the following beneficial technical effects for power cord plug injection molding equipment:
[0024] 1. By setting up a wire fixing component to clamp and fix the power cord during injection molding, the power cord is prevented from being unstable. Springs and locking pads are used to prevent damage to the power cord. A wire feeding plate is used to place the power cord. The fixing groove and locking groove are used to stably press and fix the power cord, so that the power cord is consistently and stably fixed, improving product quality, reducing manual operation and increasing efficiency.
[0025] 2. By setting baffles, the installation position can be fixed after each injection molding process, saving installation time, ensuring accurate template installation, and improving injection molding results. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of an injection molding equipment for power cord plugs.
[0027] Figure 2 yes Figure 1 A magnified schematic diagram of the structure at point A in the middle.
[0028] Figure 3 This is a schematic diagram illustrating the locking pad structure in the embodiment.
[0029] In the diagram, 1. Workbench; 2. Guide assembly; 21. Guide rod; 211. Rubber ring; 22. Fixing pin; 23. Fixing hole; 3. Mold closing; 31. Fixed mold; 311. Placement slot; 32. Moving mold; 322. Movable slot; 4. Wire fixing assembly; 41. Wire feeding plate; 411. Fixing slot; 42. Spring; 43. Movable plate; 44. Engaging pad; 441. Engaging slot; 442. Screw hole; 443. Bolt; 5. Backing plate; 6. Hydraulic cylinder; 7. Fixing plate; 8. Moving plate; 81. Through hole; 9. Mold; 91. Guide channel; 92. Molding channel; 10. Material conveying pipe; 11. Hopper; 12. Injection hole; 13. Baffle. Detailed Implementation
[0030] The following is in conjunction with the appendix Figure 1 -Appendix Figure 3 This application will be described in further detail below.
[0031] An injection molding machine for power cord plugs, as described in the reference. Figure 1 , Figure 2 , Figure 3 The assembly includes a worktable 1, a guide assembly 2, a mold closing assembly 3, and a wire fixing assembly 4. The mold closing assembly 3 includes a moving mold 32 and a fixed mold 31. The wire fixing assembly 4 includes a wire feeding plate 41, a spring 42, a movable plate 43, and a locking pad 44. The locking pad 44 is made of rubber. The fixed mold 31 is fixed to the worktable 1 with screws. The fixed mold 31 has a placement groove 311. The wire feeding plate 41 is placed in the placement groove 311 and connected to the inner wall of the placement groove 311. The wire feeding plate 41 has several fixing grooves 411, which are semi-circular grooves. The moving mold 32 has a movable groove 322. The spring 42 is placed in... Inside the movable slot 322, the movable plate 43 is adapted to the movable slot 322. The movable plate 43 is set at one end of the spring 42. The locking pad 44 is set on the movable plate 43 and is adapted to the movable plate 43. The locking pad 44 has several locking grooves 441, which are set corresponding to the fixing groove 411. The locking groove 441 is a triangular groove, and the angle of the apex of the triangle can be adjusted appropriately according to the thickness of the power cord. The locking pad 44 has several screw holes 442, and bolts 443 are provided in the screw holes 442 to connect the movable plate 43. The bolts 443 are countersunk bolts 443.
[0032] Reference Figure 2 The mold 9 is placed in the placement slot 311. The mold 9 has a guide channel 91 and several forming channels 92. The guide channel 91 is connected to the forming channel 92. The mold 9 is replaceable. Usually, an injection molding machine is equipped with multiple molds 9 to facilitate the pre-installation of the power cord during injection molding and improve efficiency.
[0033] Reference Figure 1 A baffle 13 is provided on one side of the fixed mold 31, which covers one end of the slot of the placement groove 311. The baffle 13 is fixed by welding.
[0034] Reference Figure 1 A backing plate 5 is provided at one end of the workbench 1. The backing plate 5 is L-shaped. A hydraulic cylinder 6 is provided on the surface of the backing plate 5 parallel to the workbench 1. The hydraulic cylinder 6 is inverted and fixed by screws. A fixed plate 7 is welded to the driving end of the hydraulic cylinder 6. A movable plate 8 is connected to the fixed plate 7 by screws. A movable mold 32 is fixed to the bottom surface of the movable plate 8. A through hole 81 is provided in the center of the movable plate 8. The movable mold 32 covers the through hole 81 and is welded to the movable plate 8. A material conveying pipe 10 is provided in the through hole 81. An injection hole 12 is provided on the movable mold 32. The material conveying pipe 10 is connected to the injection hole 12. A hopper 11 is provided at one end of the material conveying pipe 10.
[0035] Reference Figure 1 , Figure 2 The guide assembly 2 includes a guide rod 21 and a fixing pin 22. The guide rod 21 is set on the worktable 1 and passes through the moving plate 8. The moving plate 8 engages and slides with the guide rod 21. A rubber ring 211 is set on the guide rod 21. The rubber ring 211 is sleeved at the connection between the guide rod 21 and the moving plate 8 to prevent impurities from entering and affecting the guidance. The fixing pin 22 is set on the bottom surface of the moving mold 32. The top surface of the fixed mold 31 is provided with a fixing hole 23 corresponding to the fixing pin 22. The fixing pin 22 is set diagonally to save material.
[0036] The implementation principle of this application embodiment is as follows:
[0037] In actual operation, the power cord end is manually placed in the mold 9 and then placed in the placement groove 311 of the fixed mold 31. At this time, the moving mold 32 presses down, and the locking groove 441 on the locking pad 44 cooperates with the fixing groove 411 on the wire feeding plate 41 to fix the power cord. As the driving end of the hydraulic cylinder 6 moves down, the moving mold 32 presses down, the wire feeding plate 41 squeezes the locking pad 44, and the spring 42 contracts to complete the tight fixing of the power cord. At this time, the material conveying pipe 10 feeds material into the mold 3 for injection molding.
[0038] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. An injection molding machine for power cord plugs, characterized in that, The assembly includes a workbench (1), a guide assembly (2), a mold closing assembly (3), and a wire fixing assembly (4). The mold closing assembly (3) includes a moving mold (32) and a fixed mold (31). The wire fixing assembly (4) includes a wire feeding plate (41), a spring (42), a movable plate (43), and a locking pad (44). The wire feeding plate (41) is mounted on the fixed mold (31) and has several fixing grooves (411). The spring (42) is mounted on the moving mold (32). The movable plate (43) is mounted on one end of the spring (42). The locking pad (44) is mounted on the movable plate (43) and is adapted to the movable plate (43). The locking pad (44) has several locking grooves (441).
2. The injection molding equipment for power cord plugs according to claim 1, characterized in that: The fixed mold (31) is set on the workbench (1). The fixed mold (31) has a placement groove (311). The wire feeding plate (41) is set in the placement groove (311) and connected to the inner wall of the placement groove (311). The moving mold (32) has a movable groove (322). The spring (42) is set in the movable groove (322). The movable plate (43) is adapted to the movable groove (322). The locking pad (44) has a plurality of screw holes (442). The screw holes (442) are connected to the movable plate (43) with bolts (443).
3. The injection molding equipment for power cord plugs according to claim 1, characterized in that: The fixing groove (411) is a semi-circular groove, and the engaging groove (441) is provided corresponding to the fixing groove (411). The engaging groove (441) is a triangular groove.
4. The injection molding equipment for power cord plugs according to claim 1, characterized in that: One end of the workbench (1) is provided with a backing plate (5), which is L-shaped. A hydraulic cylinder (6) is provided on the side of the backing plate (5) parallel to the workbench (1). A fixed plate (7) is provided on the driving end of the hydraulic cylinder (6). A movable plate (8) is connected to the fixed plate (7). A through hole (81) is provided in the center of the movable plate (8). The moving mold (32) is fixed on the bottom surface of the movable plate (8).
5. The injection molding equipment for power cord plugs according to claim 1, characterized in that: The guide assembly (2) includes a guide rod (21) and a fixing pin (22). The guide rod (21) is set on the workbench (1) and passes through the moving plate (8). A rubber ring (211) is provided on the guide rod (21). The fixing pin (22) is set on the bottom surface of the moving mold (32). The top surface of the fixed mold (31) is provided with a fixing hole (23) corresponding to the fixing pin (22).
6. The injection molding equipment for power cord plugs according to claim 2, characterized in that: A mold (9) is placed in the placement groove (311). The mold (9) has a flow guide groove (91) and a number of forming grooves (92). The flow guide groove (91) is connected to the forming groove (92).
7. The injection molding equipment for power cord plugs according to claim 4, characterized in that: A material conveying pipe (10) is provided inside the through hole (81), and an injection hole (12) is provided on the moving mold (32). The material conveying pipe (10) is connected to the injection hole (12), and a hopper (11) is provided at one end of the material conveying pipe (10).
8. The injection molding equipment for power cord plugs according to claim 1, characterized in that: A baffle (13) is provided on one side of the fixed mold (31), and the baffle (13) covers one end of the slot of the placement groove (311).