Full-automatic badge machine

Abstract

The utility model relates to the technical field of badge machines, in particular to a full-automatic badge machine. A feeding sound insulation room is arranged on one side of the main machine cabinet, a machine frame is arranged in the main machine cabinet, and a rotating disc mechanism is arranged at the upper end of the machine frame and alternately provided with upper cover molds and bottom cover molds. An upper cover feeding station, an upper cover detection station, a bottom cover feeding station, a bottom paper feeding station, a PET feeding station, a bottom cover collecting station, a bottom cover correcting station, a riveting station, a discharging station and an empty mold detection station are sequentially arranged on the circumferential side of the rotary disc mechanism. The bottom cover feeding station comprises a base, a rotating disc is arranged on the base, a plurality of rotating drums are arranged on the rotating disc along the arc, a fixed support is arranged on the outer sides of the rotating drums, a second fixing frame is arranged on one side of the base, a first pneumatic manipulator is arranged on the second fixing frame, and a bottom cover conveying belt is arranged on one side of the base. Compared with the prior art, automatic feeding is achieved, the production efficiency is improved, the labor cost is reduced, the stability and consistency of badge quality are improved, and the safety of equipment is enhanced.

Description

Technical Field

[0001] This utility model relates to the field of badge machine technology, specifically a fully automatic badge machine. Background Technology

[0002] Badges, as small decorative items with commemorative significance and identity marking, are widely used in many fields. Traditional badge production methods often rely on manual operation or semi-automatic equipment, resulting in problems such as low production efficiency, inconsistent quality, and high labor intensity. Existing semi-automatic badge machines have improved production efficiency to some extent, but problems still exist, such as riveting and fixing of the top and bottom covers, film misalignment, and defects and wear on the bottom covers during the production process. Utility Model Content

[0003] To address the problems mentioned in the background art, a fully automatic badge machine includes a main cabinet and a soundproof feeding chamber. The soundproof feeding chamber is located on one side of the main cabinet. A frame is located inside the main cabinet, and a turntable mechanism is located at the top of the frame. The turntable mechanism alternately houses an upper cover mold and a bottom cover mold. Around the turntable mechanism, in sequence, are arranged an upper cover feeding station, an upper cover inspection station, a bottom cover feeding station, a bottom paper feeding station, a PET feeding station, a bottom cover collection station, a bottom cover correction station, a riveting station, a discharge station, and an empty mold inspection station. An upper cover vibrating plate is located within the upper cover feeding station, and the discharge port of the upper cover vibrating plate is... The system includes a top cover conveyor belt, with the other end of the conveyor belt connected to the top cover mold of the turntable mechanism. A fixed frame is located on the side of the top cover conveyor belt near the turntable mechanism, and a cylinder-driven top cover manipulator is mounted on the fixed frame. The bottom cover feeding station includes a rotating disc on a base, several rotating cylinders arranged along an arc on the rotating disc, and fixed supports on the outer sides of the rotating cylinders. A second fixed frame is located on one side of the base, and a pneumatic manipulator is mounted on the second fixed frame. A bottom cover conveyor belt is located on one side of the base, with the other side of the conveyor belt connected to the bottom cover mold of the turntable mechanism. A cylinder-driven bottom cover manipulator is located on the side of the conveyor belt near the turntable mechanism.

[0004] The top cover inspection station, bottom cover acquisition station, and empty mold inspection station are equipped with CCD vision inspection systems.

[0005] The bottom paper feeding station is equipped with a fixed frame three, a lifting plate on the fixed frame three, a paper tube rack on the lifting plate, and a pneumatic manipulator two at the top of the fixed frame three.

[0006] The PET feeding station and the base paper feeding station have the same structure.

[0007] The bottom cover correction station is equipped with a bottom cover suction device, and the bottom cover suction device has a rotating component at its upper end.

[0008] The riveting station is equipped with a riveting machine, and the riveting machine is equipped with a gripping clamp.

[0009] The discharge station is equipped with a fixed frame four, on which a pneumatic manipulator three is mounted. The lower end of the pneumatic manipulator three is a magnetic suction device, and the lower end of the fixed frame four away from the turntable mechanism is equipped with a finished product conveyor belt.

[0010] Compared with existing technologies, this utility model achieves automatic feeding, improves production efficiency, reduces labor costs, enhances the stability and consistency of badge quality, and strengthens equipment safety. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the upper cover feeding station structure;

[0013] Figure 3 This is a schematic diagram of the material handling structure at the bottom cover feeding station;

[0014] Figure 4 This is a schematic diagram of the feeding structure at the bottom cover feeding station;

[0015] Figure 5 This is a schematic diagram of the base paper and PET feeding station structure;

[0016] Figure 6 This is a schematic diagram of the bottom cover correction station structure;

[0017] Figure 7 This is a schematic diagram of the riveting station structure;

[0018] Figure 8 This is a schematic diagram of the material discharge station structure;

[0019] See Figure 1 1. Main unit cabinet; 2. Soundproof loading room; 3. Top cover feeding station; 4. Bottom cover feeding station; 31. Top cover vibrating plate; 32. Top cover conveyor belt; 33. Fixed frame one; 34. Top cover robot arm; 41. Base; 42. Rotating disc; 43. Wheel drum; 44. Support; 45. Fixed frame two; 46. Pneumatic robot arm one; 47. Bottom cover conveyor belt; 48. Bottom cover robot arm; 51. Fixed frame three; 52. Lifting plate; 53. Paper tube rack; 54. Pneumatic robot arm two; 61. Bottom cover suction device; 62. Rotating assembly; 71. Riveting machine; 81. Fixed frame four; 82. Pneumatic robot arm three; 83. Magnetic suction device; 84. Finished product conveyor belt. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings.

[0021] like Figure 1A fully automatic badge machine includes a main cabinet 1 and a soundproof feeding chamber 2. The main cabinet 1 houses a frame with a turntable mechanism at the top. The turntable is driven by a high-torque variable-speed motor. Five upper cover molds and five lower cover molds are alternately placed at the turntable's positioning positions, rotating through all ten mold positions. Each mold position corresponds to a workstation. Around the turntable mechanism are sequentially arranged upper cover feeding station, upper cover inspection station, lower cover feeding station, bottom paper feeding station, PET feeding station, lower cover collection station, lower cover correction station, riveting station, discharge station, and empty mold inspection station. The upper cover feeding station 3 contains an upper cover vibrating plate 31. An upper cover conveyor belt 32 is located at the discharge port of the upper cover vibrating plate 31. The other end of the upper cover conveyor belt 32 is connected to the upper cover mold of the turntable mechanism. A fixing frame 33 is located on the side of the upper cover conveyor belt 32 closest to the turntable mechanism. 3 is equipped with a cylinder-driven upper cover robot 34; the bottom cover feeding station 4 includes a base 41 with a rotating disk 42, a plurality of rotating cylinders 43 arranged along the arc on the rotating disk 42, a fixed bracket 44 on the outside of the rotating cylinders 43, a second fixed frame 45 on one side of the base 41, a pneumatic robot 46 on the second fixed frame 45, a bottom cover conveyor belt 47 on one side of the base 41, the bottom cover mold of the turntable mechanism is connected to the other side of the bottom cover conveyor belt 47, and a cylinder-driven bottom cover robot 48 is provided on the side of the bottom cover conveyor belt 47 near the turntable mechanism.

[0022] The main unit cabinet 1 is equipped with a control system panel at the top, which is used to control the operation, stop, speed and other information of each workstation.

[0023] The top cover inspection station, bottom cover acquisition station, and empty mold inspection station are equipped with CCD vision inspection systems to achieve automatic positioning of each material.

[0024] The bottom paper feeding station is equipped with a fixed frame 3 51, a lifting plate 52 is provided on the fixed frame 3 51, a paper tube rack 53 is provided on the lifting plate 52, and a pneumatic manipulator 2 54 is provided at the top of the fixed frame 3 51.

[0025] The PET feeding station and the base paper feeding station have the same structure.

[0026] The bottom cover correction station is equipped with a bottom cover suction device 61, and a rotating component 62 is provided at the upper end of the bottom cover suction device 61. This is used to adjust the placement angle of the bottom cover, improving the accuracy of the badge top cover and bottom cover assembly process.

[0027] The riveting station is equipped with a riveting machine 71, which has a gripping clamp inside. The gripping clamp grabs the upper cover in the upper cover mold and places it onto the bottom cover in the bottom cover mold. The riveting machine then rivets the upper cover and the bottom cover together.

[0028] The unloading station is equipped with a fixed frame 4 81, and a pneumatic manipulator 3 82 is mounted on the fixed frame 4 81. The lower end of the pneumatic manipulator 3 82 is a magnetic suction device 83. The lower end of the fixed frame 4 81 away from the turntable mechanism is equipped with a finished product conveyor belt 84.

[0029] In operation, the turntable mechanism rotates, and the top cover is automatically sorted and fed to a predetermined position by the top cover vibrating plate 31 at the top cover feeding station. Then, the top cover robot 34 picks up the top cover and places it into the top cover mold. The top cover detection station checks whether there is material for the top cover; if there is no material, other stations do not work. The bottom cover feeding station provides bottom covers through the rotating drum 43. The pneumatic robot 46 picks up the material and places it into the conveyor, driving it to a specific position. Then, the bottom cover robot 48 picks up the material and places it into the bottom cover conveyor belt 47. The bottom covers on the bottom cover conveyor belt 47 are picked up by the bottom cover robot 48 and placed into the bottom cover mold. The bottom paper feeding station and the PET feeding station place the bottom paper and PET pattern film into the paper tube. The paper tube is placed on the paper tube rack 53, the lifting plate 52 is raised, and then the pneumatic robot 54 automatically picks up the paper and places it into the top cover mold. The bottom cover acquisition station identifies, photographs, and positions the design. Then, the bottom cover correction station uses the bottom cover suction device 61 and rotating component 62 to correct the angle, matching the pattern or bottom cover angle and rotating it to align with the reference point, ensuring the pattern is centered on the front. The riveting machine 71 automatically rivets the design, creating a complete badge. A pneumatic robotic arm 82 and a magnetic suction device 83 remove the finished product from the mold and place it on the finished product conveyor belt 84. Finally, the empty mold inspection station checks for any remaining material; if any residue is found, an alarm sounds, the machine stops, and the material is manually removed.

[0030] When all bottom covers are removed from the rotating drums at the bottom cover feeding station, the machine automatically stops with an alarm, pausing the bottom cover feeding mechanism. Manual replenishment of the rotating drums is then required. Similarly, when the paper and film stock at the bottom paper feeding station and the PET feeding station are depleted, the machine automatically stops with an alarm. Manual removal of the paper and film rolls is required, followed by reloading into the already full rolls. The machine then restarts and continues operation. Each rotating drum can hold approximately 150 bottom covers and about 2400 paper and film rolls.

Claims

1. A fully automatic badge machine, comprising a main unit cabinet (1) and a soundproof feeding chamber (2), characterized in that: The main cabinet (1) is provided with a loading soundproof room (2) on one side. The main cabinet (1) is provided with a frame. The upper end of the frame is provided with a turntable mechanism. The turntable mechanism is alternately provided with an upper cover mold and a bottom cover mold. The turntable mechanism is provided with an upper cover feeding station, an upper cover inspection station, a bottom cover feeding station, a bottom paper feeding station, a PET feeding station, a bottom cover collection station, a bottom cover correction station, a riveting station, a discharge station, and an empty mold inspection station in sequence. The upper cover feeding station (3) is provided with an upper cover vibrating platen (31). The upper cover vibrating platen (31) is provided with an upper cover conveyor belt (32) at its discharge port. The other end of the upper cover conveyor belt (32) is connected to the upper cover mold of the turntable mechanism. The upper cover conveyor belt (32) is located on the side close to the turntable mechanism. A fixed frame (33) is provided, and a cylinder-driven upper cover robot (34) is provided on the fixed frame (33); the bottom cover feeding station (4) includes a base (41) with a rotating disk (42) on it, a number of rotating cylinders (43) along the arc on the rotating disk (42), a fixed bracket (44) on the outside of the rotating cylinders (43), a fixed frame (45) on one side of the base (41), a pneumatic robot (46) on the fixed frame (45), a bottom cover conveyor belt (47) on one side of the base (41), a bottom cover mold connected to the turntable mechanism on the other side of the bottom cover conveyor belt (47), and a cylinder-driven bottom cover robot (48) on the side of the bottom cover conveyor belt (47) near the turntable mechanism.

2. The fully automatic badge machine according to claim 1, characterized in that: The top cover inspection station, bottom cover acquisition station, and empty mold inspection station are equipped with CCD vision inspection systems.

3. The fully automatic badge machine according to claim 1, characterized in that: The bottom paper feeding station is equipped with a fixed frame three (51), a lifting plate (52) is provided on the fixed frame three (51), a paper tube rack (53) is provided on the lifting plate (52), and a pneumatic manipulator two (54) is provided at the top of the fixed frame three (51).

4. The fully automatic badge machine according to claim 1, characterized in that: The PET feeding station and the base paper feeding station have the same structure.

5. The fully automatic badge machine according to claim 1, characterized in that: The bottom cover correction station is equipped with a bottom cover suction device (61), and a rotating component (62) is provided at the upper end of the bottom cover suction device (61).

6. The fully automatic badge machine according to claim 1, characterized in that: The riveting station is equipped with a riveting machine (71), and the riveting machine (71) is equipped with a gripping clamp.

7. The fully automatic badge machine according to claim 1, characterized in that: The discharge station is equipped with a fixed frame four (81), a pneumatic manipulator three (82) is provided on the fixed frame four (81), the lower end of the pneumatic manipulator three (82) is a magnetic suction device (83), and the lower end of the fixed frame four (81) away from the turntable mechanism is provided with a finished product conveyor belt (84).

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