Transfer device for overweight film roll
By designing a transfer device suitable for ultra-heavy film rolls, and utilizing a motor-driven clamping and flipping structure, the safety hazards and labor intensity issues during the transfer of ultra-heavy film rolls have been resolved, achieving efficient and safe film roll transfer and storage.
Patent Information
- Application Number
- CN202520052360.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-09
AI Technical Summary
In the production of medical infusion membrane materials, there are safety hazards during the transfer of overweight membrane rolls, which may cause the membrane rolls to fall and cause injury to the operators. Moreover, existing equipment cannot efficiently assist in the transfer of large-diameter and heavy membrane rolls.
A transfer device for heavy film rolls was designed, including a base, column, support arm and clamping device. Utilizing motor-driven clamping components and a rotating plate structure, it can adapt to film rolls of different diameters and lengths. Small-scale transfer is achieved through clamping and flipping, reducing the labor intensity of workers.
It enables efficient transfer of large-diameter, heavy-weight film rolls, reduces labor intensity for workers, occupies a small area, does not rely on a hydraulic system, is suitable for various film roll sizes, and improves transfer safety and ease of operation.
Smart Images
Figure CN223891932U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of transfer equipment, and more specifically, to a transfer device for ultra-heavy film rolls. Background Technology
[0002] The production of medical infusion membrane materials has developed significantly in recent years. Large-size multi-chamber bag membrane materials are increasingly widely used in food packaging, pharmaceuticals, chemicals, industry, agriculture and other fields due to their unique and excellent properties.
[0003] In existing technologies, large-size multi-compartment infusion bags are generally prepared using multi-layer co-extrusion composite blown film technology. The specific method involves placing the raw materials for each layer of the film material into the corresponding extruder hopper of a co-extrusion blown film machine, extruding them through a high-temperature die, and then water-cooling or air-cooling. The resulting film bubble is then shaped by a herringbone plate, pulled by traction rollers, and wound up. Unlike general plastic products, powder-liquid multi-compartment infusion bags are typically sterilized under humid heat conditions with high temperature, humidity, and pressure before being filled with medication.
[0004] In actual blown film production, due to the large diameter, length, and weight of large-format film materials, there are certain safety uncertainties during the inner and outer packaging transfer process. During transfer, there is a risk of film rolls falling and causing injuries, and operators twisting their arms or backs while handling the film rolls onto pallets. Therefore, it is necessary to design a device that can assist in transferring film rolls. Utility Model Content
[0005] The purpose of this invention is to provide a transfer device for heavy film rolls, which can efficiently assist in the transfer of large-diameter, heavy film rolls and reduce the labor intensity of workers.
[0006] This utility model is achieved through the following technical solution: The ultra-heavy film roll transfer device of this utility model includes a base, a column vertically arranged on the base, a first support arm horizontally arranged and hinged to the column, a second support arm horizontally arranged and hinged to the first support arm, and a clamping device arranged on the lower side of the second support arm; the clamping device includes a slide rail horizontally arranged on the lower side of the second support arm, a pair of clamping members respectively slidably arranged at both ends of the slide rail, and a first driving device for driving the pair of clamping members to move along the slide rail; the clamping member includes a first slider slidably connected to the slide rail, a slide plate vertically arranged on the lower side of the first slider, and a pair of clamping plates respectively arranged at the upper and lower ends of the slide plate; the pair of slide plates are parallel to each other, and the film roll is clamped between the multiple clamping plates.
[0007] Furthermore, the first driving device includes a pair of driving blocks, threaded holes on the driving blocks, a first screw threadedly connected to the threaded holes on the pair of driving blocks, a support plate fixedly connected to the slide rail, and a first motor disposed on the support plate; the pair of driving blocks are respectively fixedly connected to the pair of slide plates; the thread directions of the threaded holes on the pair of driving blocks are opposite; the output shaft of the first motor is connected to the first screw, and the first screw passes through the pair of slide plates.
[0008] Furthermore, the clamping device also includes a first rotating shaft horizontally and rotatably disposed at the lower end of the slide plate, a rotating plate fixedly connected to the first rotating shaft, and a second driving device for driving one of the rotating plates to rotate; a pair of clamping plates are respectively disposed at both ends of the rotating plate; the plane on which the rotating plate is located is parallel to the plane on which the slide plate is located.
[0009] Furthermore, both ends of the rotating plate are slidably provided with sliding tubes, and one of the clamping plates and one of the sliding tubes are hinged together by a second rotating shaft; the second rotating shaft is horizontally set and perpendicular to the axial direction of the first rotating shaft.
[0010] Furthermore, the second drive device includes a second motor disposed on one of the slide sidewalls, and the output shaft of the second motor is connected to one of the first rotating shafts.
[0011] Furthermore, the column has a hollow internal structure, and a sliding hole is provided on the side of the column; a second screw is rotatably provided inside the column, and the second screw is connected to a third motor; a second slider is threadedly connected to the outer wall of the second screw; the first support arm passes through the sliding hole and is fixedly connected to the second slider.
[0012] Furthermore, a sleeve is fixedly provided at the lower end of the column, and a limiting tube is provided at the base; the sleeve is rotatably disposed in the limiting tube; a fourth motor is fixedly provided inside the base, and a driving gear is provided on the output shaft of the fourth motor; a driven gear is fixedly provided at the lower end of the column, and the driving gear meshes with the driven gear; the fourth motor is disposed inside the sleeve.
[0013] The technical solution of this utility model has at least the following advantages and beneficial effects: The ultra-heavy film roll transfer device of this utility model uses a first driving device to drive a pair of clamping members away from each other, moving the clamping plate to the side of the film roll. Then, the first driving device drives the pair of clamping members closer together, so that the clamping plate clamps the side wall of the film roll, allowing the film roll to be transferred within a small range. It is applicable to film rolls of different diameters and lengths. It significantly reduces the labor intensity of workers. Furthermore, this device is mainly used for transferring large-volume film rolls, therefore it does not need to be fixed to the ground or have a dedicated hydraulic system, thus requiring less floor space and enabling better transfer and storage. Attached Figure Description
[0014] Figure 1 A schematic diagram of the structure of the transfer device for the ultra-heavy film roll provided in an embodiment of this utility model;
[0015] Figure 2 This is a schematic diagram of the clamping device provided in an embodiment of the present utility model;
[0016] Figure 3 This is a schematic diagram of the slide rail portion provided in an embodiment of the present utility model;
[0017] Figure 4 This is a schematic diagram of the internal structure of the column provided in an embodiment of the present utility model;
[0018] Figure 5 This is a schematic diagram of the internal structure of the base provided in an embodiment of the present utility model.
[0019] Icons: 10-Base, 11-Column, 12-First support arm, 13-Second support arm, 14-Sleeve, 15-Limiting tube, 16-Fourth motor, 17-Driving gear, 18-Driven gear, 20-Clamping device, 21-Slide rail, 22-Clamping component, 221-First slider, 222-Slide plate, 223-First rotating shaft, 224-Rotating plate, 225-Slide tube, 226-Clamping plate, 227-Second rotating shaft, 23-First driving device, 231-First screw, 232-Support plate, 233-First motor, 24-Second driving device, 241-Second motor, 31-Sliding hole, 32-Second screw, 33-Third motor, 34-Second slider, 40-Wrap film. Detailed Implementation
[0020] Example
[0021] The following description, in conjunction with specific embodiments, further illustrates the point, as shown in the appendix. Figure 1 - Appendix Figure 5As shown, the transfer device for the heavy film roll in this embodiment includes a base 10, a column 11 vertically mounted on the base 10, a first support arm 12 horizontally mounted and hinged to the column 11, a second support arm 13 horizontally mounted and hinged to the first support arm 12, and a clamping device 20 located below the second support arm 13. The clamping device 20 includes a slide rail 21 horizontally mounted below the second support arm 13, a pair of clamping members 22 slidably mounted at both ends of the slide rail 21, and a first driving device 23 for driving the pair of clamping members 22 to move along the slide rail 21. The clamping member 22 includes a first slider 221 slidably connected to the slide rail 21, a sliding plate 222 vertically mounted below the first slider 221, and a pair of clamping plates 226 located at the upper and lower ends of the sliding plate 222. The pair of sliding plates 222 are parallel to each other, and the film roll 40 is clamped between the clamping plates 226. Specifically, in use, the first driving device 23 drives a pair of clamping members 22 to move away from each other, moving the clamping plate 226 to the side of the roll film 40. Then, the first driving device 23 drives the pair of clamping members 22 to move closer together, so that the clamping plate 226 clamps the side wall of the roll film 40. Then, the roll film 40 can be pushed for small-range transfer. It is applicable to roll films 40 of different diameters and lengths. It can significantly reduce the labor intensity of workers. This device is mainly used for transferring large-volume roll films 40, so it does not need to be fixed to the ground or a special hydraulic system is required. Therefore, it occupies less space and can be better transferred and stored.
[0022] In this embodiment, the first driving device 23 includes a pair of driving blocks, threaded holes on the driving blocks, a first screw 231 threadedly connected to the threaded holes on the driving blocks, a support plate 232 fixedly connected to the slide rail 21, and a first motor 233 mounted on the support plate 232. The pair of driving blocks are respectively fixedly connected to a pair of sliding plates 222. The thread directions of the threaded holes on the pair of driving blocks are opposite. The output shaft of the first motor 233 is connected to the first screw 231, and the first screw 231 passes through the pair of sliding plates 222. Specifically, the first motor 233 drives the first screw 231 to rotate, thereby driving the pair of driving blocks to move in opposite directions along the screw. The driving blocks can move the pair of sliding plates 222 and the clamping plate 226, thereby realizing the clamping and releasing of the roll film 40.
[0023] The clamping device 20 in this embodiment also includes a first rotating shaft 223 horizontally and rotatably disposed at the lower end of the slide plate 222, a rotating plate 224 fixedly connected to the first rotating shaft 223, and a second driving device 24 for driving one of the rotating plates 224 to rotate; a pair of clamping plates 226 are respectively disposed at both ends of the rotating plate 224; the plane of the rotating plate 224 is parallel to the plane of the slide plate 222. Specifically, the first driving device 23 can drive the rotating plate 224 to rotate. When the roll film 40 is clamped by the rotating plate 224 and the clamping plates 226, by driving one of the rotating plates 224 to rotate, the roll film 40 can be driven to flip, while the other rotating plate 224 will rotate under the drive of the roll film 40, which makes it easier to perform operations such as flipping the roll film 40.
[0024] In this embodiment, both ends of the rotating plate 224 are slidably equipped with slide tubes 225, and a clamping plate 226 is hinged to a slide tube 225 via a second rotating shaft 227; the second rotating shaft 227 is horizontally set and perpendicular to the axial direction of the first rotating shaft 223. Specifically, the gap between a pair of clamping plates 226 can be adjusted by moving the slide tube 225, thereby enabling adjustment for rolls of film 40 with different diameters (the slide tube 225 needs to be fixed with bolts after adjustment). Similarly, the angle between the clamping plate 226 and the slide tube 225 can be adjusted according to the diameter of the roll of film 40.
[0025] In this embodiment, the second driving device 24 includes a second motor 241 disposed on the side wall of one of the slide plates 222, and the output shaft of the second motor 241 is connected to one of the first rotating shafts 223. Specifically, by fixing the second motor 241 on the slide plate 222 and connecting it to the adjacent first rotating shaft 223, the second motor 241 can drive the first rotating shaft 223 to rotate, thereby flipping the roll film 40.
[0026] In this embodiment, the column 11 has a hollow internal structure, and a sliding hole 31 is provided on the side of the column 11. A second screw 32 is rotatably installed inside the column 11, and the second screw 32 is connected to a third motor 33. A second slider 34 is threadedly connected to the outer wall of the second screw 32. The first support arm 12 passes through the sliding hole 31 and is fixedly connected to the second slider 34. Specifically, the third motor 33 drives the second screw 32 to rotate, which in turn drives the second slider 34, the first support arm 12, the second support arm 13, the clamping device 20, and the film roll 40 to move vertically, thereby achieving the purpose of adjusting the height of the film roll 40.
[0027] In this embodiment, a sleeve 14 is fixedly provided at the lower end of the column 11, and a limiting tube 15 is provided at the base 10; the sleeve 14 is rotatably disposed in the limiting tube 15; a fourth motor 16 is fixedly provided inside the base 10, and a driving gear 17 is provided on the output shaft of the fourth motor 16; a driven gear 18 is fixedly provided at the lower end of the column 11, and the driving gear 17 meshes with the driven gear 18; the fourth motor 16 is disposed inside the sleeve 14. Specifically, the fourth motor 16 can drive the column 11 to rotate, so that after the clamping device 20 clamps the roll film 40, it can move in various directions and angles.
[0028] In summary, the heavy-duty film roll transfer device of this embodiment uses a first drive device 23 to drive a pair of clamping members 22 away from each other, moving the clamping plate 226 to the side of the film roll 40. Then, the first drive device 23 drives the pair of clamping members 22 closer together, so that the clamping plate 226 clamps the side wall of the film roll 40, allowing the film roll 40 to be moved within a small range. This device is applicable to film rolls 40 of different diameters and lengths. It can significantly reduce the labor intensity of workers. Furthermore, this device is mainly used for transferring large-volume film rolls 40, so it does not need to be fixed to the ground or require a dedicated hydraulic system, thus occupying less space and enabling better transfer and storage.
[0029] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A transfer device for ultra-heavy film rolls, characterized in that: It includes a base (10), a column (11) vertically mounted on the base (10), a first support arm (12) horizontally mounted and hinged to the column (11), a second support arm (13) horizontally mounted and hinged to the first support arm (12), and a clamping device (20) located on the lower side of the second support arm (13). The clamping device (20) includes a slide rail (21) horizontally disposed below the second support arm (13), a pair of clamping members (22) slidably disposed at both ends of the slide rail (21), and a first driving device (23) for driving the pair of clamping members (22) to move along the slide rail (21); the clamping member (22) includes a first slider (221) slidably connected to the slide rail (21), a slide plate (222) vertically disposed below the first slider (221), and a pair of clamping plates (226) respectively disposed at the upper and lower ends of the slide plate (222); The pair of said sliding plates (222) are parallel to each other, and the roll film (40) is sandwiched between the plurality of said clamping plates (226).
2. The transfer device for ultra-heavy film rolls according to claim 1, characterized in that: The first driving device (23) includes a pair of driving blocks, a threaded hole on the driving block, a first screw (231) threadedly connected to the threaded hole on the pair of driving blocks, a support plate (232) fixedly connected to the slide rail (21), and a first motor (233) on the support plate (232). A pair of drive blocks are fixedly connected to a pair of slide plates (222); the threaded directions of the threaded holes on the pair of drive blocks are opposite; the output shaft of the first motor (233) is connected to the first screw (231), and the first screw (231) passes through the pair of slide plates (222).
3. The transfer device for ultra-heavy film rolls according to claim 1, characterized in that: The clamping device (20) further includes a first rotating shaft (223) that is horizontally and rotatably disposed at the lower end of the slide plate (222), a rotating plate (224) fixedly connected to the first rotating shaft (223), and a second driving device (24) for driving one of the rotating plates (224) to rotate. A pair of clamping plates (226) are respectively disposed at both ends of the rotating plate (224); the plane of the rotating plate (224) is parallel to the plane of the sliding plate (222).
4. The transfer device for ultra-heavy film rolls according to claim 3, characterized in that: Both ends of the rotating plate (224) are slidably provided with slide tubes (225), and one of the clamping plates (226) and one of the slide tubes (225) are hinged through a second rotating shaft (227); The second rotating shaft (227) is horizontally positioned and perpendicular to the axis of the first rotating shaft (223).
5. The transfer device for ultra-heavy film rolls according to claim 3, characterized in that: The second drive device (24) includes a second motor (241) disposed on the side wall of one of the slide plates (222), and the output shaft of the second motor (241) is connected to one of the first rotating shafts (223).
6. The transfer device for ultra-heavy film rolls according to claim 1, characterized in that: The column (11) has a hollow structure inside, and a sliding hole (31) is provided on the side of the column (11); a second screw (32) is rotatably provided inside the column (11), and a third motor (33) is connected to the second screw (32); a second slider (34) is threadedly connected to the outer wall of the second screw (32); the first support arm (12) passes through the sliding hole (31) and is fixedly connected to the second slider (34).
7. The transfer device for ultra-heavy film rolls according to claim 1, characterized in that: The lower end of the column (11) is fixedly provided with a sleeve (14), and the base (10) is provided with a limiting tube (15); the sleeve (14) is rotatably disposed in the limiting tube (15); A fourth motor (16) is fixedly installed inside the base (10). A drive gear (17) is provided on the output shaft of the fourth motor (16). A driven gear (18) is fixedly installed at the lower end of the column (11). The drive gear (17) meshes with the driven gear (18). The fourth motor (16) is located inside the sleeve (14).