Quantitative feeding device for chemical material processing
By using a partition to divide the material bin and a hydraulically controlled metering cylinder in the chemical material processing device, combined with a one-way valve and stainless steel and silicone materials, the problems of low metering accuracy and poor stability were solved. This achieved precise chemical material dispensing and long-term stability of the device, improving product quality and reducing maintenance costs.
Patent Information
- Application Number
- CN202520636215.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-04-07
AI Technical Summary
Existing chemical material quantitative dosing devices suffer from low quantitative accuracy and poor long-term stability, leading to incomplete or excessive chemical reactions, which affects product quality and increases production costs.
The material hopper is divided into sections by partitions to form a material trough. Combined with a metering cylinder controlled by a one-way valve and a hydraulic rod, the amount of chemical material is precisely controlled by the pumping assembly. Stainless steel and silicone materials are used to improve the corrosion resistance and sealing of the device.
It enables precise quantitative dispensing of chemical materials, improves the accuracy of chemical reactions and the stability of product quality, extends the service life of the equipment, and reduces maintenance costs.
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Figure CN223892027U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chemical material processing equipment technical field especially, relate to a quantitative feeding device for chemical material processing. BACKGROUND
[0002] In the field of chemical material processing, accurate and stable quantitative feeding of chemical materials plays a crucial role in product quality and production efficiency. Reasonable quantitative feeding can ensure that chemical reactions proceed according to the predetermined formula and conditions, thereby ensuring product consistency and stability and reducing the rate of defective products.
[0003] Currently, the existing quantitative feeding devices for chemical materials on the market have many shortcomings.
[0004] In terms of quantitative control, the quantitative accuracy of many devices cannot meet the requirements of modern chemical processing. Traditional quantitative methods often rely on simple mechanical structures or rough flow control, which cannot accurately control the amount of chemical materials fed each time. This may lead to insufficient or excessive chemical reactions, affecting product quality and performance. In addition, the quantitative accuracy of these devices will gradually decrease over time due to wear and tear of components, requiring frequent calibration and maintenance, increasing production costs and production time. SUMMARY
[0005] The purpose of this section is to outline some aspects of the embodiments of the present utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the present utility model.
[0006] In view of the above problems existing in the prior art quantitative feeding device for chemical material processing, the present utility model is proposed.
[0007] Therefore, the purpose of the present utility model is to provide a quantitative feeding device for chemical material processing, which is suitable for solving the problems of low quantitative feeding accuracy and poor long-term stability of chemical materials in the prior art.
[0008] To solve the above technical problems, the present utility model provides the following technical scheme: a quantitative feeding device for chemical material processing, comprising:
[0009] The feeding unit includes a hopper, the inside of the hopper is provided with a plurality of partitions, the partitions divide the internal space of the hopper into a plurality of troughs, the bottom of the hopper is communicated with a plurality of feeding pipes corresponding to the troughs one by one, the end of the feeding pipe is communicated with an adapter bin, and the feeding unit further includes a suction assembly for extracting chemical materials.
[0010] The cache unit comprises an adapter pipe fixedly arranged at the bottom of the adapter bin, the distal end of the adapter pipe is fixedly connected with a discharging cylinder, the bottom of the discharging cylinder is provided with a discharging nozzle, the top of the discharging cylinder is provided with a first hydraulic rod, the output end of the first hydraulic rod extends into the interior of the discharging cylinder and is fixedly connected with a pull rod, the bottom of the pull rod is fixedly connected with a sealing plug, and the sealing plug is used for sealing the discharging nozzle.
[0011] As a preferred scheme of the quantitative feeding device for chemical material processing, the distal end of the feeding pipe is internally provided with a first one-way valve, the proximal end of the adapter pipe is internally provided with a second one-way valve, the first one-way valve allows the chemical material to flow from the trough to the adapter bin, and the second one-way valve allows the chemical material to flow from the adapter bin to the adapter pipe.
[0012] As a preferred scheme of the quantitative feeding device for chemical material processing, the pumping assembly comprises a mounting plate fixedly arranged at one side of the trough, a first fixing plate is fixedly arranged at the front side of the mounting plate, a plurality of quantitative cylinders are fixedly connected to the first fixing plate, and the bottoms of the quantitative cylinders are communicated with the adapter bin.
[0013] As a preferred scheme of the quantitative feeding device for chemical material processing, a second fixing plate is fixedly arranged on the mounting plate, a second hydraulic rod is fixedly arranged on the second fixing plate, the output end of the second hydraulic rod is fixedly connected with a push-pull plate, a same number of piston rods as the quantitative cylinders are arranged on the push-pull plate, and one end of each piston rod fixedly connected with a sealing piston is arranged in the quantitative cylinder.
[0014] As a preferred scheme of the quantitative feeding device for chemical material processing, two symmetrically arranged guide rods are fixedly connected between the first fixing plate and the second fixing plate, the guide rods pass through the push-pull plate, and the guide rods are slidingly connected with the push-pull plate.
[0015] As a preferred scheme of the quantitative feeding device for chemical material processing, the adapter pipe, the adapter bin and the discharging cylinder are all made of stainless steel material, and the sealing plug and the sealing piston are all made of silica gel material.
[0016] The quantitative feeding device for chemical material processing has the advantages that the quantitative cylinder, the piston rod and the sealing piston in the pumping assembly are matched, the amount of the chemical material extracted and fed each time can be accurately controlled, the accuracy of quantitative feeding is improved, and the accuracy of chemical reaction and the stability of product quality are ensured.
[0017] The guide rod is arranged to ensure the stability of the movement of the push-pull plate, so that the piston rod moves accurately in the quantitative cylinder, and the quantitative error caused by the movement deviation is reduced.
[0018] The adapter pipe, the adapter bin and the discharging cylinder are made of stainless steel, which has good corrosion resistance, can effectively resist the corrosion of chemical materials, prolongs the service life of the device and reduces the equipment replacement cost.
[0019] The sealing plug and the sealing piston are made of silica gel material, which has good elasticity and sealing performance, can ensure the sealing performance of the connecting parts of the device, prevent the leakage of chemical materials, and avoid the waste of raw materials and the harm to the working environment and the health of the operators. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings. Among them:
[0021] Figure 1 The overall structure schematic diagram of the quantitative feeding device for chemical material processing is provided for the present application;
[0022] Figure 2 The buffer unit structure schematic diagram of the quantitative feeding device for chemical material processing is provided for the present application;
[0023] Figure 3 The buffer unit structure sectional view of the quantitative feeding device for chemical material processing is provided for the present application;
[0024] Figure 4 The pumping assembly structure schematic diagram of the quantitative feeding device for chemical material processing is provided for the present application.
[0025] BRIEF DESCRIPTION OF DRAWINGS: 100, feeding unit; 101, material box; 102, partition; 103, trough; 104, feeding pipe; 105, adapter bin; 106, pumping assembly; 107, first check valve; 108, mounting plate; 109, first fixed plate; 110, quantitative cylinder; 111, second fixed plate; 112, second hydraulic rod; 113, push-pull plate; 114, piston rod; 115, sealing piston; 116, guide rod;
[0026] 200, a buffer unit; 201, a switching pipe; 202, a discharging cylinder; 203, a discharging nozzle; 204, a first hydraulic rod; 205, a pull rod; 206, a sealing plug; 207, a second one-way valve. DETAILED DESCRIPTION
[0027] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0028] In the following description, a large number of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.
[0029] Secondly, the "one embodiment" or "embodiment" referred to herein means that a specific feature, structure or characteristic can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent of or mutually exclusive of other embodiments.
[0030] Thirdly, the present application is described in detail in conjunction with the schematic diagram, and in order to facilitate the description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual manufacture.
[0031] EMBODIMENT
[0032] REFERENCE Figures 1-4 For one embodiment of the present application, a quantitative feeding device for chemical material processing is provided, comprising:
[0033] The feeding unit comprises a material box, a plurality of partitions are arranged inside the material box, the partitions divide the internal space of the material box into a plurality of material grooves, a plurality of feeding pipes corresponding to the material grooves are communicated at the bottom of the material box, the end of the feeding pipe is communicated with a switching bin, and the feeding unit further comprises a suction assembly for extracting chemical materials.
[0034] The buffer unit comprises a switching pipe fixedly arranged at the bottom of the switching bin, the end of the switching pipe is fixedly communicated with a discharging cylinder, the bottom of the discharging cylinder is provided with a discharging nozzle, the top of the discharging cylinder is provided with a first hydraulic rod, the output end of the first hydraulic rod extends into the inside of the discharging cylinder and is fixedly connected with a pull rod, the bottom of the pull rod is fixedly connected with a sealing plug, and the sealing plug is used for sealing the discharging nozzle.
[0035] The end of the feeding pipe is internally provided with a first one-way valve, and the beginning of the adapter pipe is internally provided with a second one-way valve, the first one-way valve allows the chemical material to flow from the tank to the adapter bin, and the second one-way valve allows the chemical material to flow from the adapter bin to the adapter pipe.
[0036] The pumping assembly comprises a mounting plate fixedly installed on one side of the tank, a first fixing plate is fixedly installed on the front side of the mounting plate, and a plurality of dosing cylinders are fixedly connected to the first fixing plate, and the bottom of the dosing cylinder is in communication with the adapter bin.
[0037] A second fixing plate is fixedly installed on the mounting plate, a second hydraulic rod is fixedly installed on the second fixing plate, a push-pull plate is fixedly connected to the output end of the second hydraulic rod, a plurality of piston rods are arranged on the push-pull plate, and the number of the piston rods is the same as that of the dosing cylinders, and a sealing piston is fixedly connected to one end of the piston rod inside the dosing cylinder.
[0038] Two symmetrically arranged guide rods are fixedly connected between the first fixing plate and the second fixing plate, the guide rods pass through the push-pull plate, and the guide rods are in sliding connection with the push-pull plate.
[0039] The adapter pipe, the adapter bin and the dosing cylinder are all made of stainless steel, and the sealing plug and the sealing piston are both made of silica gel.
[0040] During use, the second hydraulic rod is started, the output end of the second hydraulic rod is retracted, and the push-pull plate is driven to move upwards along the guide rods. The piston rods on the push-pull plate move upwards along with the push-pull plate, and the sealing pistons on the piston rods move upwards in the dosing cylinders, so that a negative pressure is formed in the dosing cylinders. Under the action of the negative pressure, the chemical material in the tank is drawn into the adapter bin through the feeding pipe and the first one-way valve, and then into the dosing cylinder. Since the first one-way valve only allows the chemical material to flow from the tank to the adapter bin, the chemical material cannot flow back to the tank. When the second hydraulic rod is retracted to a certain position, a certain amount of chemical material has been drawn into the dosing cylinder.
[0041] The second hydraulic rod is started again, the output end of the second hydraulic rod is extended, and the push-pull plate is driven to move downwards along the guide rods. The piston rods on the push-pull plate move downwards along with the push-pull plate, and the sealing pistons on the piston rods move downwards in the dosing cylinders, so that the chemical material in the dosing cylinders is extruded. The extruded chemical material enters the adapter pipe through the adapter bin and the second one-way valve, and since the second one-way valve only allows the chemical material to flow from the adapter bin to the adapter pipe, the chemical material cannot flow back to the adapter bin. The chemical material enters the dosing cylinder through the adapter pipe, and at this time, the first hydraulic rod is in the extended state, the sealing plug seals the dosing nozzle, and the chemical material is temporarily stored in the dosing cylinder, achieving buffering.
[0042] When the chemical material needs to be put, the first hydraulic rod is started, the output end of the first hydraulic rod is retracted, and the pull rod is driven to move upward. The pull rod drives the sealing plug to move upward, opens the discharging nozzle, and the chemical material in the discharging cylinder is put into the designated position through the discharging nozzle, and the quantitative putting of the chemical material is completed. After the putting is completed, the first hydraulic rod is extended, the sealing plug is driven to move downward, the discharging nozzle is sealed again, and the next putting is waited. The device works in the above-mentioned process circulation, and realizes the continuous quantitative putting of the chemical material.
[0043] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.
Claims
1. A quantitative dispensing device for chemical material processing, characterized in that, include: The dispensing unit (100) includes a material bin (101), the inside of which is provided with several partitions (102), the partitions (102) dividing the internal space of the material bin (101) into several material troughs (103), the bottom of the material bin (101) is connected to several feeding pipes (104) corresponding to the material troughs (103), the end of the feeding pipes (104) is connected to a transfer chamber (105), and the dispensing unit (100) also includes a pumping assembly (106) for extracting chemical materials; The buffer unit (200) includes a transfer pipe (201) fixedly disposed at the bottom of the transfer chamber (105). The end of the transfer pipe (201) is fixedly connected to a discharge cylinder (202). The bottom of the discharge cylinder (202) is provided with a discharge nozzle (203). The top of the discharge cylinder (202) is provided with a first hydraulic rod (204). The output end of the first hydraulic rod (204) extends into the interior of the discharge cylinder (202) and is fixedly connected to a pull rod (205). The bottom of the pull rod (205) is fixedly connected to a sealing plug (206), which is used to seal the discharge nozzle (203).
2. The quantitative dispensing device for chemical material processing according to claim 1, characterized in that: A first check valve (107) is installed inside the end of the feed pipe (104), and a second check valve (207) is installed inside the beginning of the transfer pipe (201). The first check valve (107) allows chemical materials to flow from the feed tank (103) to the transfer chamber (105), and the second check valve (207) allows chemical materials to flow from the transfer chamber (105) to the transfer pipe (201).
3. The quantitative dispensing device for chemical material processing according to claim 2, characterized in that: The pumping assembly (106) includes a mounting plate (108) fixedly installed on one side of the material box (101). A first fixing plate (109) is fixedly installed on the front side of the mounting plate (108). A plurality of metering cylinders (110) are fixedly connected to the first fixing plate (109). The bottom of the metering cylinders (110) is connected to the transfer chamber (105).
4. The quantitative dispensing device for chemical material processing according to claim 3, characterized in that: A second fixing plate (111) is fixedly installed on the mounting plate (108), and a second hydraulic rod (112) is fixedly installed on the second fixing plate (111). A push-pull plate (113) is fixedly connected to the output end of the second hydraulic rod (112). The push-pull plate (113) is provided with the same number of piston rods (114) as the metering cylinder (110). A sealing piston (115) is fixedly connected to one end of the piston rod (114) located inside the metering cylinder (110).
5. A quantitative dispensing device for chemical material processing according to claim 4, characterized in that: Two symmetrically arranged guide rods (116) are fixedly connected between the first fixing plate (109) and the second fixing plate (111). The guide rods (116) pass through the push-pull plate (113) and are slidably connected to the push-pull plate (113).
6. The quantitative dispensing device for chemical material processing according to claim 5, characterized in that: The transfer pipe (201), transfer chamber (105) and discharge cylinder (202) are all made of stainless steel, and the sealing plug (206) and sealing piston (115) are all made of silicone.