Cotton gin capable of conveniently receiving cotton seeds

Abstract

The utility model belongs to the technical field of cotton processing, and particularly relates to a cotton gin convenient for receiving cotton seeds, which comprises a case, a feeding port is arranged above the case, a cotton cleaning mechanism is arranged at the output end of the feeding port, the cotton cleaning mechanism is connected with a cotton ginning mechanism, and the cotton ginning mechanism is meshed with the cotton cleaning mechanism. A separation area is arranged between the scutching mechanism and the cotton ginning mechanism, a cotton seed discharging port is formed below the separation area, and a cotton fiber discharging port is formed in the output end of the scutching mechanism. Racks are arranged below the case, a fixed base plate is arranged between the racks, a driving motor is arranged on the fixed base plate, and the output end of the driving motor is connected with the blowing mechanism; according to the cotton gin, continuous and stable operation of the cotton ginning process can be achieved, cotton seeds and cotton fibers can be collected and treated through the cotton seed discharging port and the cotton fiber discharging port respectively, the problems that cotton seeds are scattered on the ground and mixed and difficult to collect in a traditional cotton gin are solved, and the working efficiency is greatly improved.

Description

Technical Field

[0001] This utility model belongs to the field of cotton processing technology, and specifically relates to a cotton gin that facilitates the receiving of cotton seeds. Background Technology

[0002] In cotton processing, small cotton gins are widely used as key mechanical equipment to separate cotton fibers from cotton seeds. This process is crucial for the subsequent processing and utilization of cotton. However, traditional small cotton gins have some significant shortcomings in their use, especially in the reception and processing of cotton seeds.

[0003] Specifically, in traditional cotton gins, after separating cotton fibers from cotton seeds, the cotton seeds often fall directly to the ground from the front of the gin. This design leads to several problems. First, because the cotton seeds are scattered on the ground, they need to be manually collected and bagged after each material is processed. This process is not only time-consuming and labor-intensive but also significantly reduces work efficiency. Second, the scattered cotton seeds may not all fall in the same place, increasing the risk of mixing. After processing each type of raw material, the ground needs to be cleaned to prevent cotton seeds from different batches from mixing together. However, even with cleaning, it is difficult to completely avoid the problem of cotton seeds mixing, which can cause trouble and inconvenience in subsequent processes.

[0004] To address these issues, there is an urgent need for an improved cotton gin that can receive and process cotton seeds more conveniently and efficiently, while avoiding the problem of cotton seed contamination. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the prior art, the present invention provides a cotton gin that facilitates the receiving of cotton seeds, thus solving the problem that the existing cotton gin will cause cotton seeds to scatter on the ground, resulting in cotton seed mixing.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A cotton ginning machine that facilitates receiving cotton seeds is provided, including a machine casing, a feed inlet at the top of the machine casing, a cotton cleaning mechanism at the output end of the feed inlet, the cotton cleaning mechanism being connected to the ginning mechanism via a conveyor belt, the ginning mechanism being meshed with the cotton cleaning mechanism, a separation zone being provided between the cotton cleaning mechanism and the ginning mechanism, a cotton seed outlet being provided below the separation zone, and a cotton fiber outlet being provided at the output end of the cotton cleaning mechanism.

[0008] A frame is installed at the bottom of the chassis, and a fixed base plate is installed between the frames. A drive motor is installed on the fixed base plate, and the output end of the drive motor is connected to the cleaning mechanism.

[0009] The beneficial effects of adopting the above technical solution are as follows: The drive motor is connected to the control system, which can provide power to the cotton cleaning mechanism, ginning mechanism, and cotton clearing mechanism, ensuring the continuous and stable operation of the cotton gin. The feed inlet located above the machine box is used to input the seed cotton to be processed into the cotton gin. The cotton cleaning mechanism is used to initially clean and loosen the seed cotton and remove impurities from the seed cotton, which greatly improves the efficiency of subsequent ginning. A separation zone is formed between the ginning mechanism and the cotton clearing mechanism to separate cotton fibers and cotton seeds. The ginning mechanism is used to peel cotton fibers from the cotton seeds, which can ensure the smooth progress of the peeling process and reduce the damage of cotton seeds. The peeled cotton seeds are output from the cotton seed outlet. The cotton clearing mechanism is connected to the ginning mechanism and is used to clean the peeled cotton fibers. The separated cotton seeds and cotton fibers are discharged from the cotton seed outlet and cotton fiber outlet, respectively. Cotton seeds and cotton fibers can be collected and processed separately, thereby ensuring the smooth discharge of cotton seeds and cotton fibers and avoiding blockage and mixing.

[0010] Furthermore, the cotton cleaning mechanism includes a cotton cleaning roller, a first rotating shaft is provided in the middle of the cotton cleaning roller, a first pulley is provided at one end of the first rotating shaft, a second pulley is provided at the other end of the first rotating shaft, the second pulley is connected to a third pulley through a first transmission belt, the third pulley is provided on the second rotating shaft, and the second rotating shaft is provided at the output end of the drive motor.

[0011] The beneficial effects of adopting the above technical solution are as follows: the second rotating shaft, as the power output component of the drive motor, can transmit the power of the drive motor to the third pulley. The third pulley transmits the power to the second pulley through the first transmission belt, causing the second pulley to rotate. The rotation of the second pulley can drive the first rotating shaft and the second pulley to rotate, which in turn drives the cotton cleaning drum to rotate. When the cotton cleaning drum rotates, it can effectively perform preliminary cleaning and loosening of the input seed cotton, remove impurities from the seed cotton, and facilitate the ginning mechanism to peel off the seed cotton, thereby improving the ginning efficiency of the cotton gin.

[0012] Furthermore, the calendering mechanism includes a saw blade cylinder, a third rotating shaft is provided in the middle of the saw blade cylinder, a first gear is provided at one end of the third rotating shaft, and a fourth pulley is provided at the other end of the third rotating shaft. The fourth pulley is connected to the first pulley through a second transmission belt.

[0013] The beneficial effects of adopting the above technical solution are as follows: the second conveyor belt transmits the rotational power of the first pulley to the fourth pulley. The rotation of the fourth pulley drives the third rotating shaft, the first gear and the saw blade drum to rotate. When the saw blade drum rotates, it can generate shearing force, which can effectively peel cotton fibers from cotton seeds, improve peeling efficiency, and the saw blade drum uses a saw blade to peel cotton fibers, which can reduce damage to cotton seeds, thereby ensuring the integrity of cotton seeds.

[0014] Furthermore, the cotton cleaning mechanism includes a brush roller, a fourth rotating shaft is provided in the middle of the brush roller, and a second gear is provided at one end of the fourth rotating shaft, which meshes with the first gear.

[0015] The beneficial effects of adopting the above technical solution are as follows: the second gear meshes with the first gear, and when the first gear rotates, it can drive the second gear and the fourth rotating shaft to rotate. The fourth rotating shaft provides support for the brush roller, and the fourth rotating shaft can drive the brush roller to rotate. The brush roller can avoid the accumulation of cotton fibers, which is conducive to the collection of separated cotton fibers through the cotton fiber outlet, thus avoiding the problem of cotton seed mixing.

[0016] Furthermore, a discharge channel is provided below the feed inlet, and the discharge channel is located above the cleaning mechanism.

[0017] The beneficial effects of adopting the above technical solution are as follows: the feed inlet is used to input the seed cotton to be processed into the ginning machine, the discharge channel is set below the feed inlet and above the cleaning mechanism, and is used to guide the seed cotton to the cleaning mechanism for preliminary processing. The discharge channel has a guiding function, which can ensure that the seed cotton is accurately input into the cleaning mechanism.

[0018] Furthermore, an arc-shaped impurity removal plate is provided below the cotton cleaning roller, and several impurity removal holes are provided on the arc-shaped impurity removal plate. An impurity storage area is provided below the arc-shaped impurity removal plate, and an impurity removal port is provided on one side of the impurity storage area. The impurity removal port is located on one side of the machine casing.

[0019] The beneficial effects of adopting the above technical solution are as follows: the arc-shaped impurity removal plate set below the cotton cleaning drum is conducive to receiving impurities falling from the cotton cleaning drum. The impurity removal holes on the arc-shaped impurity removal plate can block larger seed cotton at the top, while ensuring that impurities pass through smoothly and fall into the impurity storage area, reducing the residence time of impurities inside the equipment, thereby improving cleaning efficiency.

[0020] Furthermore, a cotton unloading plate is provided at the end of the arc-shaped impurity removal plate, and the cotton unloading plate is connected to the input end of the ginning mechanism.

[0021] The beneficial effects of adopting the above technical solution are as follows: the unloading plate is used to guide the seed cotton after it has been treated by the arc-shaped impurity removal plate into the ginning mechanism smoothly. The unloading plate is set at an angle, which can ensure that the seed cotton slides smoothly and continuously into the ginning mechanism along the unloading plate, thereby improving the smoothness and efficiency of the entire ginning process.

[0022] In summary, the cotton gin provided by this utility model, which facilitates the receiving of cotton seeds, has the following beneficial effects:

[0023] (1) The cotton gin can achieve continuous and stable operation of the cotton ginning process through the coordinated action of the cotton cleaning mechanism, the cotton ginning mechanism and the cotton cleaning mechanism. It is equipped with cotton seed outlet and cotton fiber outlet respectively, which can collect and process cotton seeds and cotton fibers separately, avoiding the problems of mixing and collection difficulties caused by cotton seeds falling to the ground in traditional cotton gins, and greatly improving work efficiency.

[0024] (2) The cotton cleaning mechanism in the cotton gin can perform preliminary cleaning and loosening of the input seed cotton and remove impurities through the rotating cotton cleaning drum. This not only improves the efficiency of subsequent cotton ginning but also ensures the quality of cotton ginning. At the same time, the arc-shaped impurity removal plate below the cotton cleaning drum can effectively receive impurities falling from the cotton cleaning drum and separate them from the seed cotton through the impurity removal hole, which effectively improves the cleaning efficiency.

[0025] (3) The ginning mechanism in the ginning machine generates shearing force through the rotation of the saw blade roller to efficiently peel cotton fibers from cotton seeds, which not only effectively improves the peeling efficiency but also reduces the damage to cotton seeds. In addition, the separation zone set between the cotton cleaning mechanism and the ginning mechanism can effectively separate the peeled cotton fibers from the cotton seeds, avoiding the cotton seeds from being mixed in with the cotton fibers.

[0026] (4) The cotton cleaning mechanism in the cotton ginning mechanism collects the separated cotton fibers by rotating the brush roller and discharging them through the cotton fiber outlet. This not only avoids the accumulation and mixing of cotton fibers, but also ensures the purity and quality of the cotton fibers. Attached Figure Description

[0027] Figure 1 This is a front view of the cotton ginning machine in this utility model;

[0028] Figure 2 This is a rear view of the cotton ginning machine in this utility model;

[0029] Figure 3 This is a partial sectional view of point A in the cotton gin of this utility model;

[0030] Figure 4 This is a schematic diagram of the ginning mechanism and cotton cleaning mechanism in the cotton ginning machine of this utility model;

[0031] The components are as follows: 1. Chassis; 2. Feed inlet; 3. Cleaning mechanism; 31. First rotating shaft; 32. First pulley; 33. Second pulley; 34. First conveyor belt; 4. Ginning mechanism; 41. Saw blade roller; 42. Third rotating shaft; 43. First gear; 44. Fourth pulley; 45. Second conveyor belt; 5. Cotton cleaning mechanism; 51. Brush roller; 52. Fourth rotating shaft; 53. Second gear; 6. Cotton seed outlet; 7. Cotton fiber outlet; 8. Frame; 9. Fixed base plate; 10. Drive motor; 101. Third pulley; 11. Feeding channel; 12. Arc-shaped impurity removal plate; 13. Impurity removal hole; 14. Cotton unloading plate. Detailed Implementation

[0032] The specific embodiments of this utility model are described below to enable those skilled in the art to understand this utility model. However, it should be understood that this utility model is not limited to the scope of the specific embodiments. For those skilled in the art, as long as various changes are within the spirit and scope of this utility model as defined and determined by the appended claims, these changes are obvious. All utility model creations utilizing the concept of this utility model are within the scope of protection.

[0033] like Figures 1-4 As shown, the cotton ginning machine for easy cotton seed reception provided by this utility model includes a machine casing 1. A feed inlet 2 is provided on the top of the machine casing 1. A cotton cleaning mechanism 3 is provided at the output end of the feed inlet 2. The cotton cleaning mechanism 3 is connected to the cotton ginning mechanism 4 via a conveyor belt. The cotton ginning mechanism 4 is meshed with the cotton cleaning mechanism 5. A separation zone is provided between the cotton cleaning mechanism 5 and the cotton ginning mechanism 4. A cotton seed outlet 6 is provided below the separation zone. A cotton seed collection device is provided below the cotton seed outlet 6. A cotton fiber outlet 7 is provided at the output end of the cotton cleaning mechanism 5. A cotton fiber collection device is provided below the cotton fiber outlet 7. A frame 8 is provided at the bottom of the machine casing 1. A fixed base plate 9 is provided between the frames 8. A drive motor 10 is provided on the fixed base plate 9. The output end of the drive motor 10 is connected to the cotton cleaning mechanism 3. In operation, the drive motor 10 is first started via the control system, causing the cotton cleaning mechanism 3, ginning mechanism 4, and cotton cleaning mechanism 5 to operate. The seed cotton to be processed is then fed into the ginning machine through the feed inlet 2. At this time, the cleaning mechanism 3 performs preliminary cleaning and loosening of the seed cotton, removing impurities. The cleaned seed cotton is then conveyed to the ginning mechanism 4, where cotton fibers are detached from the cotton seeds. The detached cotton seeds are discharged through the cotton seed outlet 6, while the cotton fibers are conveyed through the cotton cleaning mechanism 5 to the cotton fiber outlet 7. This ginning machine, through the coordinated use of the cleaning mechanism 3, ginning mechanism 4, and cotton cleaning mechanism 5, achieves continuous and stable operation of the ginning process. It also allows for the separate collection and processing of cotton seeds and cotton fibers, avoiding the problems of cotton seeds scattering on the ground and the difficulty of collection that occur in traditional ginning machines, thus greatly improving work efficiency.

[0034] like Figure 1 and Figure 2 As shown, the cotton cleaning mechanism 3 includes a cotton cleaning roller. A first rotating shaft 31 is located in the middle of the cotton cleaning roller. A first pulley 32 is located at one end of the first rotating shaft 31, and a second pulley 33 is located at the other end of the first rotating shaft 31. The second pulley 33 is connected to a third pulley 101 via a first conveyor belt 34. The third pulley 101 is mounted on the second rotating shaft, which is located at the output end of the drive motor 10. The second rotating shaft serves as the power output component of the drive motor 10, transmitting the power of the drive motor 10 to the third pulley 101. The third pulley 101 then transmits the power to the second pulley 33 via the first conveyor belt 34, causing the second pulley 33 to rotate. The rotation of the second pulley 33 drives the first rotating shaft 31 and the second pulley 33 to rotate, thereby driving the cotton cleaning roller to rotate. When the cotton cleaning roller rotates, it can effectively perform preliminary cleaning and loosening of the input seed cotton, removing impurities from the seed cotton, which is beneficial for the ginning mechanism 4 to peel off cotton fibers and cotton seeds, thereby improving the ginning efficiency of the ginning machine.

[0035] like Figure 1 and Figure 3 As shown, a feeding channel 11 is provided below the feed inlet 2, and the feeding channel 11 is located above the cotton cleaning mechanism 3. The feed inlet 2 is used to input the seed cotton to be processed into the ginning machine. The feeding channel 11 is located below the feed inlet 2 and above the cotton cleaning mechanism 3, and is used to guide the seed cotton to the cotton cleaning mechanism 3 for preliminary processing. The feeding channel 11 has a guiding function to ensure that the seed cotton is accurately input into the cotton cleaning mechanism 3. In addition, an arc-shaped impurity removal plate 12 is provided below the cotton cleaning roller. The arc-shaped impurity removal plate 12 is provided with several impurity removal holes 13. An impurity storage area is provided below the arc-shaped impurity removal plate 12. An impurity removal port is provided on one side of the impurity storage area. The impurity removal port is located on one side of the machine box 1, and a cotton unloading plate 14 is provided at the end of the arc-shaped impurity removal plate 12. The cotton unloading plate 14 is connected to the input end of the cotton ginning mechanism 4. The arc-shaped impurity removal plate 12 is conducive to receiving impurities falling from the cotton cleaning roller. The impurity removal holes 13 on the arc-shaped impurity removal plate 12 can block larger seed cotton at the top, ensuring that impurities pass smoothly and fall into the impurity storage area, reducing the residence time of impurities inside the equipment, thereby improving cleaning efficiency. The cotton unloading plate 14 is used to guide the seed cotton processed by the arc-shaped impurity removal plate 12 smoothly into the ginning mechanism 4. The cotton unloading plate 14 is inclined, which can ensure that the seed cotton slides smoothly and continuously along the cotton unloading plate 14 into the ginning mechanism 4, thereby improving the smoothness and efficiency of the entire ginning process.

[0036] like Figure 4As shown, the cotton ginning mechanism 4 includes a saw blade roller 41. A third rotating shaft 42 is located in the middle of the saw blade roller 41. A first gear 43 is located at one end of the third rotating shaft 42, and a fourth pulley 44 is located at the other end of the third rotating shaft 42. The fourth pulley 44 is connected to the first pulley 32 via a second transmission belt 45. The second transmission belt 45 transmits the rotational power of the first pulley 32 to the fourth pulley 44. The rotation of the fourth pulley 44 drives the third rotating shaft 42, the first gear 43, and the saw blade roller 41 to rotate. When the saw blade roller 41 rotates, it generates shearing force, which can effectively peel cotton fibers from cotton seeds, improving peeling efficiency. Furthermore, the saw blade roller 41 uses a saw blade to peel cotton fibers, which can reduce damage to cotton seeds and thus ensure the integrity of the cotton seeds.

[0037] like Figure 4 As shown, the cotton cleaning mechanism 5 includes a brush roller 51, with a fourth rotating shaft 52 located in the middle of the brush roller 51. A second gear 53 is located at one end of the fourth rotating shaft 52, and the second gear 53 meshes with a first gear 43. When the first gear 43 rotates, it drives the second gear 53 and the fourth rotating shaft 52 to rotate. The fourth rotating shaft 52 provides support for the brush roller 51 and can drive the brush roller 51 to rotate. The brush roller 51 can prevent cotton fibers from accumulating and facilitates the discharge and collection of separated cotton fibers through the cotton fiber outlet 7, avoiding the problem of cottonseed mixing.

[0038] In summary, the cotton gin provided by this utility model, which facilitates the receiving of cotton seeds, achieves continuous and stable operation of the cotton ginning process through the coordinated use of the cotton cleaning mechanism 3, the cotton ginning mechanism 4, and the cotton cleaning mechanism 5. Furthermore, the separate cotton seed outlet 6 and cotton fiber outlet 7 allow for the separate collection and processing of cotton seeds and cotton fibers, avoiding the problems of mixing and collection difficulties caused by cotton seeds scattering on the ground in traditional cotton gins, and greatly improving work efficiency.

Claims

1. A cotton gin that facilitates the receiving of cotton seeds, characterized in that: Includes a machine casing (1), with a feed inlet (2) on top of the machine casing (1), and a cotton cleaning mechanism (3) at the output end of the feed inlet (2). The cotton cleaning mechanism (3) is connected to the ginning mechanism (4) via a conveyor belt. The ginning mechanism (4) is meshed with the cotton cleaning mechanism (5). A separation zone is provided between the cotton cleaning mechanism (5) and the ginning mechanism (4). A cotton seed outlet (6) is provided below the separation zone. A cotton fiber outlet (7) is provided at the output end of the cotton cleaning mechanism (5). A frame (8) is provided below the chassis (1), and a fixed base plate (9) is provided between the frames (8). A drive motor (10) is provided on the fixed base plate (9), and the output end of the drive motor (10) is connected to the cleaning mechanism (3).

2. The cotton gin for convenient cotton seed reception according to claim 1, characterized in that: The cotton cleaning mechanism (3) includes a cotton cleaning roller. A first rotating shaft (31) is provided in the middle of the cotton cleaning roller. A first pulley (32) is provided at one end of the first rotating shaft (31). A second pulley (33) is provided at the other end of the first rotating shaft (31). The second pulley (33) is connected to a third pulley (101) through a first transmission belt (34). The third pulley (101) is located on the second rotating shaft. The second rotating shaft is located at the output end of the drive motor (10).

3. The cotton gin for convenient cotton seed reception according to claim 1, characterized in that: The calendering mechanism (4) includes a saw blade roller (41), a third rotating shaft (42) is provided in the middle of the saw blade roller (41), a first gear (43) is provided at one end of the third rotating shaft (42), and a fourth pulley (44) is provided at the other end of the third rotating shaft (42). The fourth pulley (44) is connected to the first pulley (32) through a second transmission belt (45).

4. The cotton gin for convenient cotton seed reception according to claim 1, characterized in that: The cotton cleaning mechanism (5) includes a brush roller (51), a fourth rotating shaft (52) is provided in the middle of the brush roller (51), and a second gear (53) is provided at one end of the fourth rotating shaft (52), the second gear (53) meshing with the first gear (43).

5. The cotton gin for convenient cotton seed reception according to claim 1, characterized in that: A discharge channel (11) is provided below the feed inlet (2), and the discharge channel (11) is located above the cleaning mechanism (3).

6. The cotton gin for convenient receiving of cotton seeds according to claim 2, characterized in that: An arc-shaped impurity removal plate (12) is provided below the cotton cleaning roller. Several impurity removal holes (13) are provided on the arc-shaped impurity removal plate (12). An impurity storage area is provided below the arc-shaped impurity removal plate (12). An impurity removal port is provided on one side of the impurity storage area. The impurity removal port is located on one side of the machine box (1).

7. The cotton gin for convenient receiving cotton seeds according to claim 6, characterized in that: The end of the arc-shaped impurity removal plate (12) is provided with a cotton unloading plate (14), which is connected to the input end of the cotton ginning mechanism (4).

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