Novel impurity removal device for fine carding machine
By improving the impurity removal device of the combing machine, and adopting a sliding detachable feeding hopper, a vibrating support frame, and a collection and cleaning frame, the problems of cotton accumulation and inconvenient impurity collection have been solved, achieving efficient cotton impurity removal.
Patent Information
- Application Number
- CN202520119071.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2035-01-16
AI Technical Summary
In existing combed cotton machines, cotton tends to accumulate during the impurity removal process, affecting the impurity removal effect, and the collection of impurities is inconvenient, resulting in low impurity removal efficiency.
A novel impurity removal device for a combed cotton machine was designed, comprising a sliding separating feed hopper, a vibrating support impurity removal frame, and a collection and cleaning frame. The device separates cotton by a threaded tube and an H-shaped moving tube driven by a motor, supports and separates impurities by a vibrating frame, and collects impurities by a collection box.
To prevent cotton from piling up, improve impurity removal efficiency, increase the gaps between cotton fibers, facilitate impurity collection, and enhance the impurity removal effect.
Smart Images

Figure CN223892944U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of impurity removal equipment, and in particular relates to a new type of impurity removal device for a combing cotton machine. Background Technology
[0002] During cotton processing, impurities such as cotton husks, seeds, and stones need to be removed. This requires a removal device. Existing combing machines use a removal device that includes a removal chamber, motor chamber, collection pipe, motor chamber support base, pin shaft, cover, motor, guard plate, filter screen, cover handle, track, rolling cutter, and rectangular groove. However, this type of combing machine has several drawbacks. First, cotton tends to accumulate during feeding, affecting the removal efficiency. Second, it's inconvenient to support and shake the cotton during the removal process, and third, it's difficult to collect impurities, ultimately impacting the intended removal effect. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a new type of combing cotton machine with a cleaning device. By improving the cotton feeding mechanism during the cleaning process, the cotton accumulation during feeding is prevented from affecting the cleaning effect. A cotton support mechanism is set up during the cleaning process to facilitate cotton cleaning. A collection and cleaning mechanism is set up during the cleaning process to prevent impurities from falling onto the device and affecting the cleaning effect.
[0004] A novel combing cotton machine employs a waste removal device, comprising a base, with support blocks bolted to the four corners of the base's bottom; a fixing frame bolted to the left and right sides of the upper end of the base; the upper ends of the fixing frames bolted to the left and right sides of the bottom end of a top plate; a sliding hole laterally opened in the middle of the interior of the top plate; a motor bolted to the middle of the left side of the top plate; characterized in that a slidable, separable feeding hopper structure is provided inside the sliding hole; a vibratory support waste removal frame structure is provided at the bottom of the interior of the fixing frame; and a collection and cleaning frame structure is connected to the middle of the upper end of the base.
[0005] Preferably, the slidable separating feed hopper structure includes a threaded tube, and an H-shaped movable tube is threadedly sleeved on the outer wall of the threaded tube; the H-shaped movable tube passes through the middle of the feed tube; separation hooks are bolted to the upper and lower ends of the H-shaped movable tube from left to right; the upper end of the feed tube is bolted to the middle of the bottom end of the feed hopper and bolted in place.
[0006] Preferably, the vibratory support impurity removal frame structure includes a vibratory frame, and a vibrator is bolted to the middle position of the left side of the bottom end of the vibratory frame; support rods are bolted to the upper end of the vibratory frame from left to right; springs are fixed to the left and right sides of the bottom end of the vibratory frame respectively; the bottom end of the spring on the left side is fixed to the upper end of the connecting frame; the bottom end of the spring on the right side is fixed to the upper end of the connecting block.
[0007] Preferably, the collection and cleaning rack structure includes a placement rack, with guide plates bolted to the upper left and right sides of the placement rack; a collection box is inserted into the placement rack; and a pull rod is bolted to the middle of the front and rear ends of the collection box.
[0008] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0009] 1. In this utility model, the top plate, sliding hole, motor, threaded pipe, H-shaped moving pipe, feeding pipe, separation hook, and feeding hopper are arranged in a cooperative manner, which facilitates the rotation of the threaded pipe by the motor during use, and the movement of the H-shaped moving pipe during the rotation, while simultaneously rotating the H-shaped moving pipe. The separation hook rotates inside the feeding pipe to achieve the purpose of separation, preventing accumulation from affecting the impurity removal effect.
[0010] 2. In this utility model, the vibration frame, vibrator, support rod, spring, connecting frame and connecting block are arranged in a cooperative manner, which is beneficial to increase the gap between cotton and improve the impurity removal efficiency by sequentially setting support rods at the upper end of the vibration frame and supporting the cotton during the impurity removal process.
[0011] 3. In this utility model, the base, support block, fixing frame, placement frame, guide plate, collection box and pull rod are arranged in a cooperative manner, which is beneficial to the collection of impurities by placing the collection box below the vibrating frame during use, so as to prevent impurities from falling on the upper part of the base and affecting the impurity removal effect. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the sliding detachable feeding hopper structure of this utility model.
[0014] Figure 3 This is a structural schematic diagram of the vibratory support and debris removal frame structure of this utility model.
[0015] Figure 4This is a structural diagram of the collection and cleaning rack structure of this utility model.
[0016] In the picture:
[0017] 1. Base; 2. Support block; 3. Fixing frame; 4. Top plate; 5. Sliding hole; 6. Motor; 7. Sliding detachable feeding hopper structure; 71. Threaded pipe; 72. H-shaped moving pipe; 73. Feeding pipe; 74. Separation hook; 75. Feeding hopper; 8. Vibration-supported impurity removal frame structure; 81. Vibrating frame; 82. Vibrator; 83. Support rod; 84. Spring; 85. Connecting frame; 86. Connecting block; 9. Collection and cleaning frame structure; 91. Placement frame; 92. Guide plate; 93. Collection box; 94. Pull-out rod. Detailed Implementation
[0018] The present invention will now be described in detail with reference to the accompanying drawings, as shown below. Figure 1 and attached Figure 2As shown, a novel combing cotton machine employs a waste removal device, including a base 1, support blocks 2, a fixing frame 3, a top plate 4, sliding holes 5, a motor 6, a slidable and separable feeding hopper structure 7, a vibratory support waste removal frame structure 8, and a collection and cleaning frame structure 9. Support blocks 2 are bolted to the four corners of the bottom of the base 1; fixing frames 3 are bolted to the left and right sides of the upper end of the base 1; the upper ends of the fixing frames 3 are bolted to the left and right sides of the bottom of the top plate 4; a sliding hole 5 is horizontally opened in the middle of the interior of the top plate 4; a motor 6 is bolted to the middle of the left side of the top plate 4; a slidable and separable feeding hopper structure 7 is installed inside the sliding hole 5; a vibratory support waste removal frame structure 8 is installed at the bottom of the interior of the fixing frame 3; and a collection and cleaning frame structure 9 is connected to the middle of the upper end of the base 1. The slidable and separable feeding hopper structure 7 includes a threaded pipe 71, an H-shaped moving pipe 72, a feeding pipe 73, a separating hook 74, and a feeding hopper 75. The outer wall of the threaded pipe 71 is threaded... The feed hopper 75 is equipped with an H-shaped moving tube 72; the H-shaped moving tube 72 passes through the middle of the feed tube 73; the upper and lower ends of the H-shaped moving tube 72 are bolted with separation hooks 74 from left to right; the upper end of the feed tube 73 is bolted to the middle of the bottom end of the feed hopper 75; in use, the base 1 is fixed in a suitable position, and then the power supply and external control equipment are connected using an external wire. Then, according to the processing needs, the cotton that needs to be cleaned is put into the feed hopper 75. The motor 6 is started to work, and the motor 6 drives the threaded tube 71 to rotate. During the rotation, the H-shaped moving tube 72 and the feed tube 73 move left and right. During the movement, the H-shaped moving tube 72 drives the separation hooks 74 to rotate inside the feed tube 73. During the rotation of the separation hooks 74, the cotton that has entered the feed tube 73 is separated and guided, which facilitates the separation of cotton during the cleanup process and prevents cotton from accumulating and affecting the cleanup effect.
[0019] In this implementation plan, in conjunction with the appendix Figure 3As shown, the vibratory support impurity removal frame structure 8 includes a vibrating frame 81, a vibrator 82, a support rod 83, a spring 84, a connecting frame 85, and a connecting block 86. The vibrator 82 is bolted to the middle left side of the bottom end of the vibrating frame 81; the support rod 83 is bolted to the upper end of the vibrating frame 81 from left to right; springs 84 are fixed to the left and right sides of the bottom end of the vibrating frame 81 respectively; the bottom end of the spring 84 on the left side is fixed to the upper end of the connecting frame 85; the bottom end of the spring 84 on the right side is fixed to the upper end of the connecting block 86. The separated cotton then falls onto the upper end of the vibrating frame 81, and is supported by the support rod 83 to increase the gap between the cotton fibers. The vibrator 82 is controlled to operate, simultaneously driving the vibrating frame 81 to vibrate. During the vibration, impurities pass through the mesh at the bottom end of the vibrating frame 81, separating the impurities from the cotton, thus achieving impurity removal.
[0020] In this implementation plan, in conjunction with the appendix Figure 4 As shown, the collection and cleaning frame structure 9 includes a placement frame 91, a guide plate 92, a collection box 93, and a pull rod 94. The guide plate 92 is bolted to the upper left and right sides of the placement frame 91. The collection box 93 is inserted into the inside of the placement frame 91. The pull rod 94 is bolted to the middle of the front and rear ends of the collection box 93. During the impurity removal process, the vibrating frame 81 is set at an incline, and the cotton is moved to the right, so that the screened impurities fall into the collection box 93. After passing through the vibrating frame 81, the cotton falls into the collection container set at the right end, thereby completing the impurity removal work. During long-term operation, the pull rod 94 is grabbed and pulled, and then the collection box 93 is removed for impurity cleaning.
[0021] In this embodiment, specifically, the fixing frame 3 is an inverted U-shaped stainless steel frame; the support block 2 is a cylindrical PVC block.
[0022] In this embodiment, specifically, the separation hooks 74 are arranged sequentially from left to right inside the feed tube 73; the separation hooks 74 are L-shaped stainless steel hooks.
[0023] In this embodiment, specifically, the threaded tube 71 extends laterally through the middle of the top plate 4 and a bearing is provided at the connection point; the left end of the threaded tube 71 is bolted to the outer wall of the output shaft of the motor 6; the feeding tube 73 slides seamlessly through the interior of the sliding hole 5.
[0024] In this embodiment, specifically, the vibration frame 81 is a U-shaped stainless steel frame with a stainless steel mesh bolted to the bottom of the inner wall; the support rod 83 is a cylindrical PVC rod with a spacing of five to ten centimeters.
[0025] In this embodiment, specifically, the bottom bolt of the vibration frame 81 is fixed to the middle position of the upper left side of the base 1; the connecting block 86 is bolted to the middle position of the upper right side of the base 1; and the vibration frame 81 penetrates the interior of the fixing frame 3.
[0026] In this embodiment, specifically, the collection box 93 is a rectangular PVC box with an opening at the top; the placement rack 91 is a U-shaped stainless steel frame to facilitate the disassembly and cleaning of the collection box 93.
[0027] In this embodiment, specifically, the placement rack 91 is bolted to the upper middle position of the base 1; the placement rack 91 is arranged between the fixing racks 3.
[0028] Working principle
[0029] In this invention, during use, the base 1 is fixed in a suitable position, and then the power supply and external control equipment are connected using an external wire. Then, according to processing needs, the cotton requiring impurity removal is placed inside the feeding hopper 75. The motor 6 is then started, driving the threaded tube 71 to rotate. During this rotation, the H-shaped moving tube 72 and the feeding tube 73 move left and right. During this movement, the H-shaped moving tube 72 drives the separating hook 74 to rotate inside the feeding tube 73. As the separating hook 74 rotates, it separates and guides the cotton entering the feeding tube 73, facilitating cotton separation during impurity removal and preventing cotton accumulation from affecting the removal effect. The separated cotton falls onto the upper part of the vibrating frame 81, and is supported by the support rod 83 to increase the gap between the cotton. The vibrator 82 is controlled to work, driving the vibrating frame 81 to vibrate. During the vibration, impurities are separated from the cotton by the mesh set at the bottom of the vibrating frame 81, thus achieving the impurity removal work. During the impurity removal process, the vibrating frame 81 is set at an incline, and the cotton moves to the right, so that the screened impurities fall into the collection box 93. After passing through the vibrating frame 81, the cotton falls into the collection container set at the right end, thus completing the impurity removal work. During long-term operation, the pull rod 94 is grabbed to pull, and then the collection box 93 is removed for the purpose of cleaning impurities.
[0030] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution of this utility model, falls within the protection scope of this utility model.
Claims
1. A novel combing cotton machine employing a waste removal device, comprising a base (1), wherein support blocks (2) are bolted to the four corners of the bottom end of the base (1); fixing frames (3) are bolted to the left and right sides of the upper end of the base (1); the upper ends of the fixing frames (3) are bolted to the left and right sides of the bottom end of the top plate (4); a sliding hole (5) is laterally opened in the middle of the interior of the top plate (4); a motor (6) is bolted to the middle of the left side of the top plate (4); characterized in that, The new combed cotton machine has a sliding separation feeding hopper structure (7) inside the sliding hole (5) of the impurity removal device; a vibration support impurity removal frame structure (8) is provided at the bottom of the fixed frame (3); and a collection and cleaning frame structure (9) is connected to the middle of the upper end of the base (1).
2. The novel combing machine as described in claim 1 employs a waste removal device, characterized in that, The slidable detachable feeding hopper structure (7) includes a threaded tube (71), and an H-shaped movable tube (72) is threaded onto the outer wall of the threaded tube (71); the H-shaped movable tube (72) passes through the middle of the feeding tube (73); the upper and lower ends of the H-shaped movable tube (72) are bolted with separation hooks (74) from left to right; the upper end of the feeding tube (73) is bolted to the middle of the bottom end of the feeding hopper (75) and bolted in place.
3. The novel combing cotton machine as described in claim 1 employs a waste removal device, characterized in that, The vibratory support cleaning frame structure (8) includes a vibrating frame (81), and a vibrator (82) is bolted to the middle position of the left side of the bottom end of the vibrating frame (81); a support rod (83) is bolted to the upper end of the vibrating frame (81) from left to right; springs (84) are fixed to the left and right sides of the bottom end of the vibrating frame (81); the bottom end of the spring (84) on the left side is fixed to the upper end of the connecting frame (85); the bottom end of the spring (84) on the right side is fixed to the upper end of the connecting block (86).
4. The novel combing machine as described in claim 1 employs a waste removal device, characterized in that, The collection and cleaning rack structure (9) includes a placement rack (91), and guide plates (92) are bolted to the upper left and right sides of the placement rack (91); a collection box (93) is inserted into the placement rack (91); and a pull rod (94) is bolted to the middle of the front and rear ends of the collection box (93).
5. The novel combing cotton machine as described in claim 2 employs a waste removal device, characterized in that, The threaded tube (71) extends transversely through the middle of the top plate (4) and a bearing is provided at the connection point; the left end of the threaded tube (71) is bolted to the outer wall of the output shaft of the motor (6); the feed tube (73) slides seamlessly through the interior of the sliding hole (5).
6. The novel combing cotton machine as described in claim 3 employs a waste removal device, characterized in that, The bottom bolt of the vibration frame (81) is fixed to the middle position of the left side of the upper end of the base (1); the connecting block (86) is fixed to the middle position of the right side of the upper end of the base (1); the vibration frame (81) passes through the interior of the fixing frame (3).
7. The novel combing cotton machine as described in claim 4 employs a waste removal device, characterized in that, The placement rack (91) is bolted to the middle position of the upper end of the base (1); the placement rack (91) is arranged between the fixed racks (3).