Carpet processing and flattening device

Abstract

The utility model discloses a carpet processing and flattening device, which belongs to the technical field of carpet processing, and can conveniently and effectively cut the edge of a carpet before flattening during subsequent work, avoid subsequent secondary cutting as much as possible, and improve the overall carpet processing efficiency. The carpet processing and leveling device comprises a mounting frame, conveying shafts are symmetrically and rotationally arranged on the mounting frame, a conveying belt is rotationally arranged between the two conveying shafts, a conveying motor for driving the conveying shafts to rotate is mounted on the mounting frame, a fixing frame is fixed to one end of the top of the mounting frame, and a leveling frame is slidably arranged below the fixing frame; a leveling wheel is rotationally arranged on the leveling frame, an electric push rod is mounted at the top of the fixing frame, and a cleaning assembly for assisting in cleaning is mounted at the middle section of the mounting frame; an arc-shaped bearing frame is installed at the top of the installation frame in a protruding mode, fixing plates are symmetrically fixed to the bearing frame, a rotating rod is rotationally arranged on the two fixing plates, and a sleeve is installed on the rotating rod in a sleeving mode.

Description

Technical Field

[0001] This utility model belongs to the field of carpet processing technology, and specifically relates to a carpet processing and flattening device. Background Technology

[0002] Carpets come in various types, including synthetic fiber carpets, wool carpets, and hemp carpets. Despite their different materials and styles, carpets all offer excellent sound absorption, sound insulation, and moisture resistance. During the production and processing of carpet fabrics, a smoothing process is necessary to maintain the carpet's flatness.

[0003] Publication No. CN221192641U discloses a carpet processing and leveling device, including a base, a mounting frame fixedly connected to the upper surface of the base, a winding roller rotatably mounted on the inner surface of the mounting frame, a leveling component mounted on the surface of the mounting frame for leveling the carpet winding roller, and a heating component mounted on the top of the mounting frame. In this invention, when leveling carpet fabric, the fabric is first passed between the winding roller and the leveling roller, and then turned around so that the fabric returns to the feeding direction on the surface of the winding roller. This allows the heat inside the winding roller to heat the fabric, making it easier to level. Then, a drive motor moves the leveling roller towards the winding roller, pressing and limiting the fabric surface to ensure the fabric is evenly and tightly adhered to the surface of the winding roller, achieving an integrated operation of heating and leveling the fabric.

[0004] The carpet processing and leveling devices described above have a significant limitation during operation: they cannot simultaneously and precisely cut the edges of the carpet. This deficiency greatly restricts the practicality of the devices, requiring users to rely on additional equipment or steps for edge trimming after carpet leveling, which is not only inefficient but also increases operational complexity. Therefore, a carpet processing and leveling device is needed to help solve this problem. Utility Model Content

[0005] (1) Technical problems to be solved

[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a carpet processing and flattening device. This carpet processing and flattening device can conveniently and effectively cut the edges of the carpet before flattening in subsequent work, so as to avoid the occurrence of secondary cutting and improve the overall carpet processing efficiency.

[0007] (2) Technical solution

[0008] To solve the above-mentioned technical problems, this utility model provides a carpet processing and leveling device, which includes a mounting frame, a conveyor shaft symmetrically rotatably mounted on the mounting frame, a conveyor belt rotatably mounted between the two conveyor shafts, a conveyor motor for driving the conveyor shafts to rotate mounted on the mounting frame, a fixing frame fixed at one end of the top of the mounting frame, a leveling frame slidably mounted below the fixing frame, leveling wheels rotatably mounted on the leveling frame, an electric push rod for adjusting the position of the leveling frame mounted at the top of the fixing frame, and a cleaning component for auxiliary cleaning mounted in the middle section of the mounting frame.

[0009] The mounting frame has a protruding arc-shaped receiving frame at the top. The receiving frame has symmetrically fixed plates. Rotating rods are rotatably mounted on the two fixed plates. Sleeves are fitted on the rotating rods. A cutting wheel is fixed in the middle of the sleeve. A cutting motor that drives the rotating rods is mounted on one of the fixed plates.

[0010] Furthermore, the rotating rod is provided with a guide groove, and the sleeve is provided with a through hole for the rotating rod to pass through. A guide block is provided at the top of the through hole, and the guide block and the guide groove are slidably fitted together. A positioning bolt is rotatably provided at the top of the sleeve, and the sleeve and the positioning bolt are threaded together. The bottom of the positioning bolt is positioned at the top of the guide groove.

[0011] Furthermore, a scale plate is horizontally embedded on the rotating rod, and length scale lines are engraved on the scale plate.

[0012] Furthermore, symmetrical limit blocks are provided on both sides of the flattening frame, and a limit groove is vertically opened on the inner side of the fixing frame, with the limit groove and the limit block sliding together.

[0013] Furthermore, the cleaning assembly includes a cleaning box, which has a cleaning cavity inside. Cleaning rollers are symmetrically rotatably arranged inside the cleaning cavity. A rotating motor that drives the cleaning rollers to rotate is installed on the side of the cleaning box. An auxiliary transmission assembly is installed at the end of the cleaning box away from the rotating motor.

[0014] Furthermore, the transmission assembly is composed of two meshing gears, which are fixed to one end of the cleaning roller.

[0015] Furthermore, a suction pipe is installed at both the top and bottom of the cleaning box, and a suction nozzle is installed on the suction pipe. The suction nozzle is located inside the cleaning chamber, and the suction pipe is connected to a suction pump.

[0016] Furthermore, each of the four corners of the bottom of the mounting bracket is equipped with a leveling knob, and the mounting bracket and the leveling knob are threaded together.

[0017] (3) Beneficial effects

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] This invention, through the cooperation between the receiving frame set at the top of the mounting frame, the rotating rod, and the cutting wheel, allows the sleeve to be pushed to the overall position of the rotating rod during operation. The positioning bolt is rotated, and the sleeve and positioning bolt are threaded together, so that one end of the positioning bolt rests on the top of the guide groove. The position of the sleeve is effectively determined by the scale plate on the rotating rod. When the carpet reaches the cutting wheel, the sleeve is activated, causing the rotating rod to rotate, which in turn causes the cutting wheel to rotate. This facilitates effective cutting of the carpet edges before flattening during subsequent work, minimizing the need for secondary cutting and improving overall carpet processing efficiency.

[0020] This invention utilizes a cleaning component located at the top of the mounting frame. When the carpet reaches the cleaning box, a rotating motor is activated, driving the cleaning rollers to rotate and causing the meshing gears to rotate as well. The two meshing gears engage, causing the two cleaning rollers to rotate in opposite directions, thus rotating the entire carpet and assisting in cleaning both sides of the carpet. During the cleaning process, a vacuum pump is activated, drawing air through the suction pipe to further remove impurities from the air. This auxiliary cleaning of the carpet's sides before leveling prevents excess impurities from remaining on the carpet during subsequent leveling, thus avoiding the need for secondary cleaning. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A;

[0024] Figure 3 This is a longitudinal sectional view of the cleaning box of this utility model;

[0025] Figure 4 This is a schematic diagram of the cleaning component of this utility model.

[0026] The markings in the attached diagram are as follows: 1. Mounting frame; 2. Conveyor shaft; 3. Conveyor belt; 4. Conveyor motor; 5. Fixing frame; 51. Limiting groove; 6. Leveling frame; 61. Limiting block; 7. Leveling wheel; 8. Electric push rod; 9. Receiving frame; 91. Fixing plate; 10. Rotating rod; 101. Scale plate; 102. Guide groove; 103. Cutting motor; 11. Cutting wheel; 12. Sleeve; 13. Positioning bolt; 14. Cleaning box; 15. Cleaning roller; 16. Rotating motor; 17. Meshing gear; 18. Dust suction pipe; 19. Leveling knob. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] This specific embodiment is a carpet processing and flattening device, such as... Figure 1 and Figure 2 As shown, the carpet processing and leveling device includes a mounting frame 1. Each of the four corners of the bottom of the mounting frame 1 is equipped with a leveling knob 19. The mounting frame 1 and the leveling knob 19 are threaded together. By using the leveling knob 19, the overall levelness of the mounting frame 1 can be effectively adjusted during operation, minimizing the possibility of shaking during operation. A conveyor shaft 2 is symmetrically rotatably mounted on the mounting frame 1. A conveyor belt 3 is rotatably mounted between the two conveyor shafts 2. A conveyor motor 4 that drives the conveyor shafts 2 to rotate is mounted on the mounting frame 1.

[0029] The mounting frame 1 is fixed to one end of the top with a fixed frame 5. A leveling frame 6 is slidably arranged below the fixed frame 5. A leveling wheel 7 is rotatably arranged on the leveling frame 6. An electric push rod 8 is installed at the top of the fixed frame 5 to drive the leveling frame 6 to adjust its position. Limiting blocks 61 are symmetrically protruding on both sides of the leveling frame 6. A limiting groove 51 is vertically opened on the inner side of the fixed frame 5. The limiting groove 51 and the limiting block 61 slide together. With the leveling wheel 7 and the electric push rod 8, carpets of different thicknesses can be effectively leveled during operation.

[0030] The mounting bracket 1 has a protruding arc-shaped receiving bracket 9 at its top. A fixing plate 91 is symmetrically fixed to the receiving bracket 9. A rotating rod 10 is rotatably mounted on each of the two fixing plates 91. A sleeve 12 is fitted onto the rotating rod 10. A cutting wheel 11 is fixed to the middle section of the sleeve 12. A cutting motor 103, which drives the rotating rod 10, is mounted on one of the fixing plates 91. A guide groove 102 is formed on the rotating rod 10. A through hole is formed on the sleeve 12 for the rotating rod 10 to pass through. A guide block protrudes from the top of the through hole and slides with the guide groove 102. A positioning bolt 13 is rotatably mounted at the top of the sleeve 12. The sleeve 12 and the positioning bolt 13 are threaded together, and the bottom of the positioning bolt 13 rests against the top of the guide groove 102.

[0031] Through the cooperation between the receiving frame 9 set at the top of the mounting frame 1, the rotating rod 10, and the cutting wheel 11, the sleeve 12 can be pushed to the overall position of the rotating rod 10 during operation. The positioning bolt 13 is rotated, and the sleeve 12 and the positioning bolt 13 are threaded together, so that one end of the positioning bolt 13 is placed on the top of the guide groove 102. The position of the sleeve 12 is effectively determined by the scale plate 101 on the rotating rod 10. When the carpet reaches the cutting wheel 11, the sleeve 12 is activated, and the sleeve 12 drives the rotating rod 10 to rotate as a whole. The rotating rod 10 drives the cutting wheel 11 to rotate as a whole. This allows for convenient and effective cutting of the carpet edges before flattening during subsequent work, minimizing the need for secondary cutting and improving the overall carpet processing efficiency.

[0032] Furthermore, a scale plate 101 is horizontally embedded on the rotating rod 10. The scale plate 101 is engraved with length scale lines. By using the scale plate 101, the position of the cutting wheel 11 can be easily and effectively determined after the sleeve 12 is adjusted.

[0033] Reference Figure 1 , Figure 3 and Figure 4 As shown, a cleaning component for auxiliary cleaning is installed in the middle section of the mounting frame 1. The cleaning component includes a cleaning box 14, which has a cleaning chamber inside. A cleaning roller 15 is symmetrically rotated inside the cleaning chamber. A rotating motor 16 that drives the cleaning roller 15 to rotate is installed on the side of the cleaning box 14. An auxiliary transmission component is installed at the end of the cleaning box 14 away from the rotating motor 16. The transmission component is composed of two meshing gears 17, which are fixed to one end of the cleaning roller 15. A suction pipe 18 is installed at the top and bottom of the cleaning box 14. A suction nozzle is installed on the suction pipe 18 and is located inside the cleaning chamber. The suction pipe 18 is connected to a vacuum pump.

[0034] Working principle:

[0035] Before starting work, depending on the overall width of the carpet, push the sleeve 12 to the overall position of the rotating rod 10, rotate the positioning bolt 13, and the sleeve 12 and the positioning bolt 13 are threaded together, so that one end of the positioning bolt 13 is placed on the top of the guide groove 102, and the position of the sleeve 12 is effectively determined by the scale plate 101 on the rotating rod 10.

[0036] During operation, the carpet is passed through the receiving frame 9, the cleaning box 14, and the flattening wheel 7 in sequence. When the carpet reaches the cutting wheel 11, the cutting motor 103 is started. The cutting motor 103 drives the rotating rod 10 to rotate as a whole, and the rotating rod 10 drives the cutting wheel 11 to rotate as a whole, thereby achieving overall cutting of both sides of the carpet.

[0037] When the carpet reaches the cleaning box 14, the rotating motor 16 is started. The rotating motor 16 drives the cleaning roller 15 to rotate as a whole and the meshing gear 17 to rotate as a whole. The two meshing gears 17 mesh and drive each other, so that the two cleaning rollers 15 rotate in opposite directions, thereby driving the carpet to rotate as a whole, thus assisting in the rotation and cleaning of both sides of the carpet. During the cleaning process, the vacuum pump is started, and the vacuum pump drives the vacuum pipe 18 to suck up air, thereby assisting in the adsorption of air containing impurities. The electric push rod 8 is started, and the electric push rod 8 drives the flattening frame 6 to move as a whole, thereby causing the flattening wheel 7 to press onto the carpet, thus assisting in the flattening of the carpet.

[0038] All technical features in this embodiment can be freely combined according to actual needs.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A carpet processing and leveling device, comprising a mounting frame (1), characterized in that, The mounting frame (1) is symmetrically and rotatably equipped with conveyor shafts (2), and a conveyor belt (3) is rotatably arranged between the two conveyor shafts (2). The mounting frame (1) is equipped with a conveyor motor (4) that drives the conveyor shafts (2) to rotate. A fixing frame (5) is fixed at one end of the top of the mounting frame (1). A leveling frame (6) is slidably arranged below the fixing frame (5). A leveling wheel (7) is rotatably arranged on the leveling frame (6). An electric push rod (8) that drives the leveling frame (6) to adjust its position is installed at the top of the fixing frame (5). A cleaning component for auxiliary cleaning is installed in the middle section of the mounting frame (1). The mounting bracket (1) has a protruding arc-shaped receiving bracket (9) installed at the top. The receiving bracket (9) has symmetrically fixed fixing plates (91). Rotating rods (10) are rotatably mounted on the two fixing plates (91). A sleeve (12) is sleeved on the rotating rod (10). A cutting wheel (11) is sleeved and fixed in the middle section of the sleeve (12). A cutting motor (103) that drives the rotating rod (10) to rotate is installed on one side of the fixing plate (91).

2. The carpet processing and leveling device according to claim 1, characterized in that, The rotating rod (10) is provided with a guide groove (102), and the sleeve (12) is provided with a through hole for the rotating rod (10) to pass through. A guide block is provided at the top of the through hole. The guide block and the guide groove (102) slide together. A positioning bolt (13) is rotatably provided at the top of the sleeve (12). The sleeve (12) and the positioning bolt (13) are threaded together. The bottom of the positioning bolt (13) is abutted against the top of the guide groove (102).

3. The carpet processing and leveling device according to claim 2, characterized in that, A scale plate (101) is horizontally embedded on the rotating rod (10), and length scale lines are engraved on the scale plate (101).

4. The carpet processing and leveling device according to claim 3, characterized in that, The flattening frame (6) has symmetrically protruding limit blocks (61) on both sides, and the fixing frame (5) has a vertically opened limit groove (51) on its inner side, and the limit groove (51) and the limit block (61) slide together.

5. The carpet processing and leveling device according to claim 1, characterized in that, The cleaning assembly includes a cleaning box (14), which has a cleaning cavity inside. A cleaning roller (15) is symmetrically rotatably arranged inside the cleaning cavity. A rotating motor (16) that drives the cleaning roller (15) to rotate is installed on the side of the cleaning box (14). An auxiliary transmission assembly is installed at the end of the cleaning box (14) away from the rotating motor (16).

6. The carpet processing and leveling device according to claim 5, characterized in that, The transmission assembly is composed of two meshing gears (17), which are fixed to one end of the cleaning roller (15).

7. A carpet processing and leveling device according to claim 6, characterized in that, The cleaning box (14) is equipped with a suction pipe (18) at both the top and bottom. The suction pipe (18) is equipped with a suction nozzle, which is located inside the cleaning chamber. The suction pipe (18) is connected to a suction pump.

8. The carpet processing and leveling device according to claim 1, characterized in that, The mounting bracket (1) has leveling knobs (19) installed at the four corners of its bottom, and the mounting bracket (1) and the leveling knobs (19) are threaded together.

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