Beating machine for manufacturing book and periodical paper

Abstract

The utility model provides a beater for manufacturing book and periodical paper, and relates to the technical field of beater devices, the beater comprises a support frame, the outer wall of the support frame is provided with a vibration assembly, the vibration assembly comprises a bevel gear, the outer wall of the bevel gear is fixedly provided with a circular shaft, the outer wall of the circular shaft is fixedly provided with a convex block, and the convex block is fixedly connected with the support frame. A fixing plate is rotationally connected to the outer wall of the circular shaft, an ejector rod is arranged at the top of the protruding block, a shell is fixedly installed at the top of the ejector rod, and a filtering plate is fixedly installed on the inner wall of the shell. According to the pulping device, the double-end motor is arranged in the pulping assembly, the output end of the double-end motor is connected with the stirring rod, the connecting plate and the crushing rods are installed on the outer wall of the stirring rod, and the two groups of crushing rods are symmetrically arranged with the stirring rod as the axis and make contact with the inner wall of the pulping tank, so that paper pulp can be fully stirred and crushed in the pulping tank through the structure; the accumulation of materials in the pulping tank is effectively avoided, the pulping efficiency is greatly improved, and the quality uniformity of pulp is ensured.

Description

Technical Field

[0001] This utility model relates to the technical field of pulping equipment, and in particular to a pulping machine for making book and magazine paper. Background Technology

[0002] In the manufacturing process of book and magazine paper, pulping is a crucial step. Through the mechanical action of a pulping machine, long fibers are cut into appropriate lengths. Excessively long fibers are difficult to distribute evenly during papermaking, affecting the uniformity and smoothness of the paper. Appropriate cutting allows for a more even distribution of fibers within the paper, improving its overall quality.

[0003] Traditional pulping machines for book and magazine paper manufacturing have some shortcomings in practical applications. On the one hand, conventional pulping machines do not process the pulp finely enough, making it difficult to fully disperse the fibers. The pulp is uneven after it flows out, resulting in inconsistent quality of the produced book and magazine paper, affecting the paper's smoothness, strength, and printability. On the other hand, traditional pulping machines lack effective filtration and vibration assistance devices, making it impossible to remove impurities in a timely manner and ensure smooth pulp delivery, further reducing pulping quality and production efficiency. Utility Model Content

[0004] The purpose of this utility model is to solve the technical problems mentioned in the background art.

[0005] The present invention adopts the following technical solution: a pulping machine for making book and magazine paper, including a support frame, a vibration component provided on the outer wall of the support frame, the vibration component including a bevel gear, a round shaft fixedly installed on the outer wall of the bevel gear, a protrusion fixedly installed on the outer wall of the round shaft, a fixed plate rotatably connected to the outer wall of the round shaft, a top rod provided on the top of the protrusion, a housing fixedly installed on the top of the top rod, a filter plate fixedly installed on the inner wall of the housing, a slide plate fixedly installed on the outer wall of the housing, a circular plate fixedly installed on the outer wall of the slide plate, an elastic element fixedly installed on the outer wall of the circular plate, and a steel ball fixedly installed on the outer wall of the elastic element.

[0006] Preferably, the outer wall of the support frame has a square groove, a support plate is fixedly installed on the top of the support frame, a pulping tank is fixedly installed on the top of the support plate, a connector is fixedly installed on the outer wall of the support plate, a circular gear rod is rotatably connected to the inner wall of the connector, a pulley is fixedly installed on the top of the circular gear rod, a belt is rotatably connected to the outer wall of the pulley, a second pulley is rotatably connected to the outer wall of the belt, a pulping assembly is provided on the inner wall of the pulping tank, an electric discharge port is fixedly installed on the bottom of the pulping tank, a controller is fixedly installed on the outer wall of the support plate, a feed inlet is fixedly installed on the top of the pulping tank, and a protective shell is provided on the outer wall of the circular gear rod. Here, the square groove, support plate, connector, etc., of the support frame provide stable support for the various components of the pulping machine.

[0007] Preferably, the outer wall of the bevel gear meshes with the outer wall of the circular gear rod, the outer wall of the circular shaft penetrates the fixing plate, and the outer wall of the fixing plate is fixedly installed with the outer wall of the support frame. Here, the meshing of the bevel gear and the circular gear rod can transmit the rotational power of the circular gear rod to the circular shaft, realizing the operation of the vibration assembly. The positional relationship between the protrusion and the push rod.

[0008] Preferably, the outer wall of the push rod contacts the outer wall of the protrusion, the sliding plate is slidably connected to the outer wall of the square groove, the outer wall of the steel ball contacts the inner wall of the support frame, the elastic element is made of stainless steel, and a discharge pipe is fixedly installed on the outer wall of the outer shell. Here, the contact between the push rod and the protrusion can accurately transmit the movement of the protrusion to the push rod, thereby causing the outer shell to vibrate. The slidable connection between the sliding plate and the square groove provides guidance for the vibration of the outer shell, ensuring the stability of the vibration. The circular plate and the steel ball, together with the elastic element, make the outer shell more stable during vibration.

[0009] Preferably, the pulping assembly includes a dual-head motor, with a stirring rod fixedly mounted on the output end of the dual-head motor. A connecting plate is fixedly mounted on the outer wall of the stirring rod, and a crushing rod is fixedly mounted on the outer wall of the connecting plate. Here, the dual-head motor drives the stirring rod and the crushing rod, enabling simultaneous stirring and crushing operations, thus improving pulping efficiency.

[0010] Preferably, the bottom of the dual-head motor is fixedly installed to the top of the pulping tank. There are two sets of crushing rods, symmetrically arranged on the inner wall of the pulping tank with the stirring rod as the axis, and the outer walls of the crushing rods contact the inner wall of the pulping tank. Here, the dual-head motor is fixed to the top of the pulping tank, ensuring stable power output. The two sets of crushing rods, symmetrically arranged with the stirring rod as the axis and in contact with the inner wall of the pulping tank, can crush the material from all directions.

[0011] Preferably, the controller is electrically connected to the dual-head motor, and the electric discharge port is located directly above the filter plate. Here, the controller's electrical connection to the dual-head motor and the electric discharge port facilitates operator control of the pulper's operation, achieving automated operation and improving production efficiency. The electric discharge port's location directly above the filter plate allows the pulped material to directly enter the filter plate for filtration, optimizing the process flow.

[0012] Preferably, the outer wall of the second pulley is fixedly installed to the output end of the dual-head motor, the outer wall of the circular gear rod is rotatably connected to the inner wall of the protective shell, and the outer wall of the circular shaft is rotatably connected to the inner wall of the protective shell. Here, through the transmission of the first pulley, the belt strip, and the second pulley, power can be stably transmitted to the dual-head motor, ensuring the normal operation of the dual-head motor and thus ensuring the stable progress of the pulping work.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, a dual-head motor is set in the pulping assembly, and its output end is connected to the stirring rod. A connecting plate and a crushing rod are installed on the outer wall of the stirring rod, and the two sets of crushing rods are symmetrically arranged with the stirring rod as the axis and in contact with the inner wall of the pulping tank. This structure can make the pulp fully stirred and crushed in the pulping tank, effectively avoid the accumulation of materials in the pulping tank, greatly improve the pulping efficiency, and ensure the uniformity of pulp quality.

[0015] 2. In this utility model, the vibration component meshes with a bevel gear and a circular gear rod, and uses the protrusion on the circular shaft to push the top rod, causing the outer shell and filter plate to vibrate. At the same time, the slide plate slides in the square groove, and the elastic element connects the steel ball and the circular plate, so that impurities can be filtered out more efficiently during the filtration process, improving filtration efficiency and meeting the needs of large-scale production. Furthermore, the design of the vibration component can reduce the damage to the structure caused by the vibration of the equipment itself, enhance the stability of the equipment, and extend the service life of the equipment. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of a pulping machine for manufacturing book and periodical paper is provided for this utility model;

[0017] Figure 2 This utility model provides a schematic diagram of the controller structure for a pulping machine used in book and magazine paper manufacturing;

[0018] Figure 3 This utility model provides a schematic diagram of another side of a pulping machine for manufacturing book and periodical paper;

[0019] Figure 4 A cross-sectional schematic diagram of a pulping machine for manufacturing book and periodical paper is provided for this utility model;

[0020] Figure 5 This utility model provides a schematic diagram of the vibration component of a pulping machine for making book and magazine paper;

[0021] Figure 6 This utility model provides a schematic diagram of the pulping component of a pulping machine for manufacturing book and magazine paper.

[0022] Legend:

[0023] 1. Support frame; 2. Vibration assembly; 3. Square trough; 4. Support plate; 5. Pulping tank; 6. Connecting parts; 7. Circular gear rod; 8. Belt pulley one; 9. Belt strip; 10. Belt pulley two; 11. Pulping assembly; 12. Electric discharge port; 13. Controller; 14. Feed inlet; 15. Protective shell;

[0024] 201. Bevel gear; 202. Round shaft; 203. Protrusion; 204. Fixing plate; 205. Push rod; 206. Housing; 207. Filter plate; 208. Slide plate; 209. Circular plate; 210. Elastic element; 211. Steel ball;

[0025] 1101. Dual-head motor; 1102. Connecting plate; 1103. Crushing rod; 1104. Stirring rod. Detailed Implementation

[0026] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0028] Example 1

[0029] Please see Figures 1-6This utility model provides a technical solution: a pulping machine for making book and magazine paper, including a support frame 1, a vibration component 2 on the outer wall of the support frame 1, the vibration component 2 including a bevel gear 201, a round shaft 202 fixedly installed on the outer wall of the bevel gear 201, a protrusion 203 fixedly installed on the outer wall of the round shaft 202, a fixing plate 204 rotatably connected to the outer wall of the round shaft 202, a top rod 205 on the top of the protrusion 203, a housing 206 fixedly installed on the top of the top rod 205, a filter plate 207 fixedly installed on the inner wall of the housing 206, a sliding plate 208 fixedly installed on the outer wall of the housing 206, a circular plate 209 fixedly installed on the outer wall of the sliding plate 208, an elastic element 210 fixedly installed on the outer wall of the circular plate 209, and a steel ball 211 fixedly installed on the outer wall of the elastic element 210.

[0030] The outer wall of the support frame 1 has a square groove 3. A support plate 4 is fixedly installed on the top of the support frame 1. A pulping tank 5 is fixedly installed on the top of the support plate 4. A connector 6 is fixedly installed on the outer wall of the support plate 4. A circular gear rod 7 is rotatably connected to the inner wall of the connector 6. A pulley 8 is fixedly installed on the top of the circular gear rod 7. A belt strip 9 is rotatably connected to the outer wall of the pulley 8. A second pulley 10 is rotatably connected to the outer wall of the belt strip 9. A pulping assembly 11 is provided on the inner wall of the pulping tank 5. An electric discharge port 12 is fixedly installed on the bottom of the pulping tank 5. A controller 13 is fixedly installed on the outer wall of the support plate 4. A feed inlet 14 is fixedly installed on the top of the pulping tank 5. A protective shell 15 is provided on the outer wall of the circular gear rod 7. Here, the support frame 1 has a square groove 3, a support plate 4, a connector 6, etc., to provide stable support for the various components of the pulping machine. The transmission structure of the pulley and belt strip 9 can effectively transmit power, enabling the pulping assembly 11 to operate stably and ensuring the continuity and stability of the pulping process.

[0031] The outer wall of the bevel gear 201 meshes with the outer wall of the circular gear rod 7, and the outer wall of the circular shaft 202 passes through the fixing plate 204. The outer wall of the fixing plate 204 is fixedly installed on the outer wall of the support frame 1. Here, the bevel gear 201 meshes with the circular gear rod 7, which can transmit the rotational power of the circular gear rod 7 to the circular shaft 202, realizing the operation of the vibration assembly 2. The positional relationship between the protrusion 203 and the push rod 205 ensures the accurate transmission of vibration action, and the fixed plate 204 is fixedly installed on the support frame 1, ensuring the overall structural stability of the vibration assembly 2.

[0032] The outer wall of the push rod 205 contacts the outer wall of the protrusion 203, the slide plate 208 is slidably connected to the outer wall of the square groove 3, the outer wall of the steel ball 211 contacts the inner wall of the support frame 1, the elastic element 210 is made of stainless steel, and a discharge pipe is fixedly installed on the outer wall of the outer shell 206. Here, the push rod 205 contacts the protrusion 203, which can accurately transmit the movement of the protrusion 203 to the push rod 205, thereby driving the outer shell 206 to vibrate. The slide plate 208 is slidably connected to the square groove 3, which provides guidance for the vibration of the outer shell 206 and ensures the stability of the vibration. The circular plate 209 and the steel ball 211, together with the elastic element 210, make the outer shell 206 more stable during vibration, and the elastic element 210 is made of stainless steel, which has good corrosion resistance and elasticity, ensuring long-term performance.

[0033] The pulping assembly 11 includes a dual-head motor 1101. A stirring rod 1104 is fixedly mounted on the output end of the dual-head motor 1101. A connecting plate 1102 is fixedly mounted on the outer wall of the stirring rod 1104, and a crushing rod 1103 is fixedly mounted on the outer wall of the connecting plate 1102. Here, the dual-head motor 1101 drives the stirring rod 1104 and the crushing rod 1103, enabling simultaneous stirring and crushing operations. The beneficial effect is that it can improve pulping efficiency, ensure thorough mixing and crushing of materials within the pulping tank 5, improve pulping uniformity, and thus enhance the quality of book and periodical paper.

[0034] The bottom of the dual-head motor 1101 is fixedly installed to the top of the pulping tank 5. There are two sets of crushing rods 1103, symmetrically arranged on the inner wall of the pulping tank 5 with the stirring rod 1104 as the axis. The outer walls of the crushing rods 1103 are in contact with the inner wall of the pulping tank 5. Here, the dual-head motor 1101 is fixed to the top of the pulping tank 5, ensuring stable power output. The two sets of crushing rods 1103, symmetrically arranged with the stirring rod 1104 as the axis and in contact with the inner wall of the pulping tank 5, can crush the material from all directions, avoiding dead zones in the mixing and crushing process within the tank, further improving the uniformity and quality of pulping.

[0035] The controller 13 is electrically connected to the dual-head motor 1101, and the electric discharge port 12 is located directly above the filter plate 207. This electrical connection between the controller 13, the dual-head motor 1101, and the electric discharge port 12 facilitates operator control of the pulper, enabling automated operation and improving production efficiency. The electric discharge port 12's location directly above the filter plate 207 allows the pulped material to directly enter the filter plate 207 for filtration, optimizing the process flow, reducing material transport steps, and lowering production costs.

[0036] The outer wall of pulley 10 is fixedly installed to the output end of the dual-head motor 1101. The outer wall of the circular gear rod 7 is rotatably connected to the inner wall of the protective shell 15, and the outer wall of the circular shaft 202 is rotatably connected to the inner wall of the protective shell 15. Here, through the transmission of pulley 8, belt 9, and pulley 10, power can be stably transmitted to the dual-head motor 1101, ensuring the normal operation of the dual-head motor 1101, and thus ensuring the stable progress of the pulping work. The circular gear rod 7 and the circular shaft 202 are rotatably connected to the inner wall of the protective shell 15. The protective shell 15 not only protects the internal transmission components but also prevents dust and other impurities from entering, ensuring the normal operation of the equipment and extending its service life.

[0037] Working principle: The raw materials required for making book paper are added into the pulping tank 5 through the feed inlet 14 at the top of the pulping tank 5. At this time, the controller 13 is pressed to start the double-head motor 1101. The output end of the double-head motor 1101 drives the stirring rod 1104 to rotate. The stirring rod 1104 drives the connecting plate 1102 and the crushing rod 1103 to rotate on the inner wall of the pulping tank 5. During the rotation, the crushing rod 1103 can crush and stir the material poured into the pulping tank 5, so that it is initially pulped. The controller 13 controls the electric discharge port 12 to open, and the pulped raw materials in the pulping tank 5 are discharged from the electric discharge port 12. When the pulp enters the top of the filter plate 207, the second pulley 10 rotates with the double-head motor 1101, which drives the belt 9 to drive the first pulley 8 to rotate, which in turn drives the circular gear rod 7 to rotate. The rotation of the circular gear rod 7 drives the bevel gear 201 to rotate, and the circular shaft 202 rotates with the bevel gear 201. The circular shaft 202 drives the protrusion. 203 also rotates. When protrusion 203 rotates to a certain position, it will push up the push rod 205. The top of the push rod 205 is fixedly installed with the outer shell 206. When the push rod 205 is pushed up, it will drive the outer shell 206 to move upward. The sliding plate 208 fixedly installed on the outer wall of the outer shell 206 slides upward in the square groove 3 opened in the outer wall of the support frame 1. When the protrusion 203 continues to rotate and moves away from the push rod 205, the sliding plate 208 falls downward in the square groove 3 opened in the outer wall of the support frame 1. This cycle continues, causing the outer shell to... Vibration occurs in the housing 206 and its internal filter plate 207. After filtration is completed, the slurry can be discharged through the discharge pipe on the outer wall of the housing 206. At this time, the housing 206 is manually pushed to slide on the inner wall of the square groove 3 on the outer wall of the support frame 1. At this time, the steel ball 211 enters the inner wall of the square groove 3 and is locked. At this time, the elastic element 210 is compressed, thereby fixing the housing 206 to the outer wall of the support frame 1 and preventing the housing 206 from falling off the outer wall of the support frame 1 when not in use.

[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A pulping machine for book and magazine paper manufacturing, comprising a support frame (1), characterized in that: The outer wall of the support frame (1) is provided with a vibration component (2), the vibration component (2) includes a bevel gear (201), a round shaft (202) is fixedly installed on the outer wall of the bevel gear (201), a protrusion (203) is fixedly installed on the outer wall of the round shaft (202), a fixing plate (204) is rotatably connected to the outer wall of the round shaft (202), a top rod (205) is provided on the top of the protrusion (203), a housing (206) is fixedly installed on the top of the top rod (205), a filter plate (207) is fixedly installed on the inner wall of the housing (206), a sliding plate (208) is fixedly installed on the outer wall of the housing (206), a circular plate (209) is fixedly installed on the outer wall of the sliding plate (208), an elastic element (210) is fixedly installed on the outer wall of the circular plate (209), and a steel ball (211) is fixedly installed on the outer wall of the elastic element (210).

2. The pulping machine for book and periodical paper manufacturing according to claim 1, characterized in that: The outer wall of the support frame (1) is provided with a square groove (3). The top of the support frame (1) is fixedly installed with a support plate (4). The top of the support plate (4) is fixedly installed with a pulping tank (5). The outer wall of the support plate (4) is fixedly installed with a connector (6). The inner wall of the connector (6) is rotatably connected with a circular gear rod (7). The top of the circular gear rod (7) is fixedly installed with a pulley (8). The outer wall of the pulley (8) is rotatably connected with a belt strip (9). The outer wall of the belt strip (9) is rotatably connected with a pulley (10). The inner wall of the pulping tank (5) is provided with a pulping assembly (11). The bottom of the pulping tank (5) is fixedly installed with an electric discharge port (12). The outer wall of the support plate (4) is fixedly installed with a controller (13). The top of the pulping tank (5) is fixedly installed with a feed inlet (14). The outer wall of the circular gear rod (7) is provided with a protective shell (15).

3. A pulping machine for book and periodical paper manufacturing according to claim 1, characterized in that: The outer wall of the bevel gear (201) meshes with the outer wall of the circular gear rod (7), the outer wall of the circular shaft (202) passes through the fixing plate (204), and the outer wall of the fixing plate (204) is fixedly installed with the outer wall of the support frame (1).

4. A pulping machine for book and periodical paper manufacturing according to claim 3, characterized in that: The outer wall of the top rod (205) is in contact with the outer wall of the protrusion (203), the slide plate (208) is slidably connected to the outer wall of the square groove (3), the outer wall of the steel ball (211) is in contact with the inner wall of the support frame (1), the elastic element (210) is made of stainless steel, and the outer wall of the outer shell (206) is fixedly installed with a discharge pipe.

5. A pulping machine for book and periodical paper manufacturing according to claim 2, characterized in that: The pulping assembly (11) includes a dual-head motor (1101), and a stirring rod (1104) is fixedly installed at the output end of the dual-head motor (1101). A connecting plate (1102) is fixedly installed on the outer wall of the stirring rod (1104), and a crushing rod (1103) is fixedly installed on the outer wall of the connecting plate (1102).

6. A pulping machine for book and periodical paper manufacturing according to claim 5, characterized in that: The bottom of the dual-head motor (1101) is fixedly installed on the top of the pulping tank (5). There are two sets of crushing rods (1103), and the two sets of crushing rods (1103) are symmetrically arranged on the inner wall of the pulping tank (5) with the stirring rod (1104) as the axis. The outer wall of the crushing rod (1103) is in contact with the inner wall of the pulping tank (5).

7. A pulping machine for book and periodical paper manufacturing according to claim 2, characterized in that: The controller (13) is electrically connected to a dual-head motor (1101) and an electric discharge port (12), which is located directly above the filter plate (207).

8. A pulping machine for book and periodical paper manufacturing according to claim 6, characterized in that: The outer wall of the second pulley (10) is fixedly installed with the output end of the dual-head motor (1101), the outer wall of the circular gear rod (7) is rotatably connected with the inner wall of the protective shell (15), and the outer wall of the circular shaft (202) is rotatably connected with the inner wall of the protective shell (15).

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