Rotary aluminum oxide ceramic drying machine
By designing a rotary alumina ceramic dryer, and utilizing a combination of rotating tank, heating plate, heating tube, stirring plate and hot air blower, the problems of low drying efficiency and unevenness in the existing technology are solved, realizing all-round uniform drying of powder raw materials and improving ceramic quality.
Patent Information
- Application Number
- CN202423217296.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing alumina ceramic dryers have low drying efficiency and are difficult to dry powder raw materials evenly, resulting in some areas not being completely dried, which affects the quality of ceramics.
The alumina ceramic dryer with a rotary design achieves uniform heating and all-round drying of powder raw materials by using a combination of rotating tank, heating plate, heating tube, stirring plate and hot air blower, avoiding local accumulation.
This improved drying efficiency, ensured uniform drying of powdered raw materials, and enhanced the quality of alumina ceramics.
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Figure CN223896443U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of alumina ceramic processing technology, specifically a rotary alumina ceramic dryer. Background Technology
[0002] Alumina ceramics are ceramic materials with alumina (Al2O3) as the main component. They have excellent properties such as high hardness, high strength, high temperature resistance, corrosion resistance, and good insulation. Due to their excellent physical and chemical properties, alumina ceramics are widely used in many fields.
[0003] Alumina ceramics are mostly produced by pressing powdered raw materials into shape and then sintering them. To ensure the quality of alumina ceramics, the dryness of the powdered raw materials must be guaranteed, which requires drying treatment. Existing dryers have poor drying efficiency, and because the powdered raw materials are piled up, it is difficult to dry them evenly, resulting in some powdered raw materials not being completely dried, which affects the quality of alumina ceramics. Therefore, further improvements are needed. Utility Model Content
[0004] To address the aforementioned problems, this utility model provides the following technical solution: a rotary alumina ceramic dryer, comprising a mounting base, a drying tank fixedly mounted on the top of the mounting base, a rotating tank rotatably connected inside the drying tank, a feed pipe connected to the left side of the rotating tank, a discharge pipe connected to the right side of the rotating tank, a rotating shaft rotatably connected to the center of the drying tank, and the rotating tank fixedly mounted on the outside of the rotating shaft, a reduction motor fixedly mounted on the right side of the mounting base, and several heating plates fixedly mounted in an array on the inner wall of the drying tank.
[0005] As an optimization, a connector is provided at the connection point between the feed pipe, the discharge pipe, and the rotating tank, and a solenoid valve is installed inside the connector.
[0006] As an optimization, ring rails are fixedly installed on both outer sides of the rotating tank, and supports are fixedly installed in an array on the inner wall of the drying tank corresponding to the ring rails. The supports are rotatably connected to the wheels, and the ring rails are rotatably connected between the wheels. The rotating tank can be supported and positioned by the supports and the wheels.
[0007] As an optimization, four sets of supports are installed around the ring rail array, and the rotating wheel rolls against the outer side of the ring rail corresponding to the support.
[0008] As an optimization, a heating tube is installed inside the wall of the rotating tank, and the heating tube is in the shape of a spiral spring. The raw materials in the rotating tank are further dried by heating through the heating tube, thereby improving the drying efficiency.
[0009] As an optimization, the inner wall of the rotating tank is equipped with stirring blades, and the stirring blades are in the shape of spiral blades. The stirring blades can disperse the powder raw materials inside the rotating tank when it rotates.
[0010] As an optimization, a hot air blower is provided on the right side of the drying tank. An air inlet pipe is inserted into the air outlet of the hot air blower and is inserted into the inside of the rotating shaft. Several sets of exhaust components are installed at equal intervals on the outside of the rotating shaft. When the hot air blower is started, hot air will be discharged along the air inlet pipe and then discharged into the rotating tank through the exhaust components.
[0011] As an optimization, the exhaust component includes a fixing ring fixedly mounted on the outside of the rotating shaft, and nozzles are arrayed on the outer side of the fixing ring.
[0012] The beneficial effects of this utility model are:
[0013] This rotary alumina ceramic dryer uses a heating plate to heat and dry the powder raw materials inside evenly, and then uses a heating tube to further heat and dry the raw materials in the rotating tank. When the rotating tank rotates, the stirring blades can disperse the powder raw materials inside, thereby avoiding local accumulation of raw materials that are not completely dried and improving drying efficiency.
[0014] This rotary alumina ceramic dryer, when the hot air blower is started, will discharge hot air along the air inlet pipe, so that the hot air will be delivered to the nozzles and then sprayed outward. The nozzles arranged around the rotating shaft can evenly dry all spaces in the rotating tank, thus enabling the powder raw materials in the rotating tank to be dried in all directions. The dried material is then discharged into the rotating tank through the exhaust device, and the hot air further accelerates the drying efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the support structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of the rotating tank of this utility model.
[0019] In the diagram: 1. Mounting base; 2. Drying tank; 3. Rotating tank; 4. Feed pipe; 5. Discharge pipe; 6. Rotating shaft; 7. Gear motor; 8. Heating plate; 9. Connector; 10. Ring rail; 11. Support; 12. Rotary wheel; 13. Heating tube; 14. Stirring blade; 15. Hot air blower; 16. Air inlet pipe; 17. Fixing ring; 18. Nozzle. Detailed Implementation
[0020] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-2 A rotary alumina ceramic dryer includes a mounting base 1, a drying tank 2 fixedly mounted on the top of the mounting base 1, a rotating tank 3 rotatably connected inside the drying tank 2, a feed pipe 4 connected to the left side of the rotating tank 3, a discharge pipe 5 connected to the right side of the rotating tank 3, a rotating shaft 6 rotatably connected to the center of the drying tank 2, and the rotating tank 3 fixedly mounted on the outside of the rotating shaft 6. A geared motor 7 is fixedly mounted on one side of the right end of the mounting base 1, and several heating plates 8 are fixedly mounted in an array on the inner wall of the drying tank 2.
[0023] Please see Figure 2-3 A connector 9 is provided at the connection between the feed pipe 4, the discharge pipe 5, and the rotating tank 3. A solenoid valve is installed in the connector 9. By inserting the feed pipe 4 into the connector 9, the solenoid valve is opened, and the powder raw material can be conveyed into the rotating tank 3 along the feed pipe 4. After that, the feed pipe 4 is pulled out and the solenoid valve is closed, and the rotating tank 3 is driven to rotate by the rotating shaft 6 to uniformly dry the powder raw material inside. After drying, the discharge pipe 5 is inserted into the connector 9 on the right side to pull out the dried powder raw material.
[0024] Please see Figure 2-3 Both ends of the rotating tank 3 are fixedly installed with ring rails 10. The inner wall of the drying tank 2 is fixedly installed with supports 11 in an array corresponding to the ring rails 10. Four sets of supports 11 are installed around the ring rails 10. The inside of the supports 11 is rotatably connected with a rotating wheel 12, and the ring rails 10 are rotatably connected between the rotating wheels 12. The rotating wheels 12 roll against the outside of the ring rails 10 corresponding to the supports 11. The rotating tank 3 can be supported and positioned by the supports 11 and the rotating wheels 12, so that the rotating tank 3 can rotate inside the drying tank 2.
[0025] Please see Figure 4 The rotating tank 3 is equipped with a heating tube 13 inside its wall. The heating tube 13 is in the shape of a spiral spring. The heating tube 13 heats the raw materials inside the rotating tank 3 to further dry them and improve the drying efficiency. The inner wall of the rotating tank 3 is equipped with a stirring blade 14. The stirring blade 14 is in the shape of a spiral blade. The stirring blade 14 can disperse the powder raw materials inside the rotating tank 3 when it rotates, so as to avoid the accumulation of local raw materials that are not completely dried and improve the drying efficiency.
[0026] Please see Figure 4 A hot air blower 15 is installed on the right side of the drying tank 2. An air inlet pipe 16 is inserted into the air outlet of the hot air blower 15 and the air inlet pipe 16 is inserted into the inside of the rotating shaft 6. Several sets of exhaust components are installed at equal intervals on the outside of the rotating shaft 6. When the hot air blower 15 is started, hot air will be discharged along the air inlet pipe 16 and then discharged into the rotating tank 3 through the exhaust components. The drying efficiency is further accelerated by the hot air.
[0027] Please see Figure 4 The exhaust system includes a fixing ring 17 fixedly installed on the outside of the rotating shaft 6. The outer side of the fixing ring 17 is equipped with an array of nozzles 18. Hot air is delivered through the air inlet pipe 16 and sprayed evenly along the nozzles 18, thereby drying the powder raw materials in the rotating tank 3 in all directions.
[0028] In use, first insert the feed pipe 4 into the connector 9, then open the solenoid valve to feed the powder raw material into the rotating tank 3 along the feed pipe 4. Then pull out the feed pipe 4 and close the solenoid valve. Then the rotating shaft 6 will be driven to rotate by the reduction motor 7, which will cause the rotating tank 3 to rotate in the drying tank 2. At this time, the powder raw material inside can be heated and dried evenly by the heating plate 8. Then the raw material in the rotating tank 3 will be further heated and dried by the heating tube 13. When the rotating tank 3 rotates, the stirring plate 14 can disperse the powder raw material inside the rotating tank 3.
[0029] At the same time, by starting the hot air blower 15, hot air will be discharged along the air inlet pipe 16, so the hot air will be delivered to the nozzle 18 and then sprayed outward. The nozzles 18 arranged in an array around the rotating shaft 6 can evenly dry each space in the rotating tank 3, thereby drying the powder raw materials in the rotating tank 3 in all directions before being discharged into the rotating tank 3 through the exhaust device.
[0030] After drying, the discharge pipe 5 is inserted into the connector 9 on the right side to extract the dried powder raw material.
[0031] In summary, this rotary alumina ceramic dryer can heat and dry the powder raw materials inside evenly through the heating plate 8, and further heat and dry the raw materials in the rotating tank 3 through the heating tube 13. When the rotating tank 3 rotates, the stirring plate 14 can disperse the powder raw materials inside the rotating tank 3, thereby avoiding the accumulation of local raw materials that are not completely dried and improving the drying efficiency.
[0032] By starting the hot air blower 15, hot air will be discharged along the air inlet pipe 16, so the hot air will be delivered to the nozzle 18 and then sprayed outward. The nozzles 18 arranged in an array around the rotating shaft 6 can evenly dry each space in the rotating tank 3, thereby drying the powder raw materials in the rotating tank 3 in all directions. The dried materials are then discharged into the rotating tank 3 through the exhaust device, and the drying efficiency is further accelerated by the hot air.
[0033] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," "join," and "fix" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0034] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings.
[0035] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A rotary alumina ceramic dryer, comprising a mounting base (1), characterized in that: A drying tank (2) is fixedly installed on the top of the mounting base (1). A rotating tank (3) is rotatably connected inside the drying tank (2). A feed pipe (4) is connected to the left side of the rotating tank (3). A discharge pipe (5) is connected to the right side of the rotating tank (3). A rotating shaft (6) is rotatably connected to the center of the drying tank (2). The rotating tank (3) is fixedly installed on the outside of the rotating shaft (6). A geared motor (7) is fixedly installed on one side of the right end of the mounting base (1). Several heating plates (8) are fixedly installed in an array on the inner wall of the drying tank (2).
2. The rotary alumina ceramic dryer according to claim 1, characterized in that: A connector (9) is provided at the connection point between the feed pipe (4), the discharge pipe (5), and the rotating tank (3), and a solenoid valve is installed inside the connector (9).
3. The rotary alumina ceramic dryer according to claim 1, characterized in that: The rotating tank (3) is fixedly installed with ring rails (10) on both outer sides. The inner wall of the drying tank (2) is fixedly installed with supports (11) in an array corresponding to the ring rails (10). The supports (11) are rotatably connected with wheels (12), and the ring rails (10) are rotatably connected between the wheels (12). The rotating tank (3) can be supported and positioned by the supports (11) and the wheels (12).
4. The rotary alumina ceramic dryer according to claim 3, characterized in that: The supports (11) are arranged in four sets around the ring rail (10), and the wheels (12) roll against the outer side of the ring rail (10) corresponding to the supports (11).
5. The rotary alumina ceramic dryer according to claim 1, characterized in that: The rotating tank (3) is provided with a heating tube (13) inside its wall, and the heating tube (13) is in the shape of a spiral spring.
6. The rotary alumina ceramic dryer according to claim 5, characterized in that: The inner wall of the rotating tank (3) is equipped with a stirring blade (14), and the stirring blade (14) is in the shape of a spiral blade.
7. The rotary alumina ceramic dryer according to claim 1, characterized in that: A hot air blower (15) is provided on the right side of the drying tank (2). An air inlet pipe (16) is inserted into the air outlet of the hot air blower (15), and the air inlet pipe (16) is inserted into the interior of the rotating shaft (6). Several sets of exhaust components are installed at equal intervals on the outer side of the rotating shaft (6).
8. The rotary alumina ceramic dryer according to claim 7, characterized in that: The exhaust component includes a fixing ring (17) fixedly installed on the outside of the rotating shaft (6), and nozzles (18) are arranged on the outer side of the fixing ring (17).