Wall surface flatness detection device
By designing a wall flatness detection device, using a calibration plate and a bubble level to maintain parallelism with the wall, and combining a servo motor and an infrared sensor, the problem of the device placement affecting the detection results was solved, achieving high-precision flatness detection.
Patent Information
- Application Number
- CN202423261314.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2034-12-27
AI Technical Summary
The test results of existing wall flatness testing equipment are easily affected by the placement of the equipment, leading to errors in the test results.
A wall flatness detection device was designed, comprising a horizontal moving rail, a mounting box, a detection component, a cylinder, a calibration mechanism, and a servo motor. The device is parallel to the wall by using a calibration plate and a bubble level, and the detection component is lightly placed against the wall for detection. Accurate detection is achieved by combining the servo motor and an infrared sensor.
It improves the accuracy of wall flatness detection, avoids detection errors caused by equipment tilt, and enhances the reliability of detection results.
Smart Images

Figure CN223896757U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of wall surface inspection technology, and in particular to a wall surface flatness inspection device. Background Technology
[0002] During renovation, to improve the overall effect and quality, the flatness of the walls is usually checked. This has led to the development of flatness testing equipment. However, the placement of the equipment directly affects the test results, resulting in errors in the levelness measurement. Utility Model Content
[0003] To address the aforementioned issues, this technical solution provides a wall surface flatness detection device.
[0004] To achieve the above objectives, the technical solution is as follows:
[0005] A wall flatness testing device includes a transverse moving rail and a mounting box mounted on the transverse moving rail. Three sets of testing components are equidistantly arranged on one side of the mounting box. A cylinder is provided at the lower end of the transverse moving rail, and the base of the cylinder is mounted on a support platform.
[0006] A calibration mechanism is provided on the support platform;
[0007] The calibration mechanism includes limiting rails relatively distributed on the support platform and positioning slides for sliding connection with the limiting rails. A calibration plate is fixedly connected between the two positioning slides. A level bubble for calibration is provided on the calibration plate. A connecting plate is fixedly connected to the end of the two positioning slides away from the calibration plate. A handle is provided at the upper end of the connecting plate.
[0008] As described above, in the wall flatness detection device, the limiting rail plate is provided with a positioning groove for the movement of the connecting plate, and the connecting plate is provided with positioning bolts corresponding to the positioning groove.
[0009] As described above, in the wall flatness detection device, the connecting plate has opposite grooves, and a pulley is rotatably connected inside the groove.
[0010] As described above, the wall flatness testing device has several casters evenly spaced at the lower end of the support platform.
[0011] As described above, in the wall flatness detection device, a limiting groove is provided on the support platform, a protrusion for sliding connection with the limiting groove is fixedly connected to the lower end of the cylinder, a servo motor is installed at the lower end of the support platform, a lead screw is threaded into the protrusion, and one end of the lead screw is fixedly connected to the output end of the servo motor.
[0012] As described above, the wall flatness detection device has a transverse motor on the transverse moving rail and a threaded rod on the output end of the transverse moving motor. The mounting box is threadedly engaged with the threaded rod and slidably engaged with the transverse moving rail.
[0013] The wall flatness testing device described above also includes a mounting bracket for fixing the cylinder. The mounting bracket includes a base plate and a top plate, as well as connecting rods connecting the four corners of the base plate and the top plate. The cylinder is installed between the base plate and the top plate.
[0014] As described above, the wall flatness detection device has two telescopic rods on the mounting frame. The two telescopic rods are located on both sides of the cylinder and are connected to the transverse moving rail.
[0015] As described above, the wall flatness detection device includes a telescopic rod comprising a main body and an extension portion. The main body is mounted on the base plate and passes through the top plate, and the extension portion is connected to the transverse moving rail.
[0016] The beneficial effects of this application are:
[0017] This invention provides a wall flatness testing device. Before testing, the connecting plate is pushed by the handle to bring the calibration plate close to the wall, ensuring the horizontal moving rail is parallel to the wall. Simultaneously, the spirit level is observed to avoid testing on uneven surfaces. During testing, the head of the testing component lightly touches the wall surface. This avoids errors in flatness testing results caused by the device's tilt, thus improving the accuracy of the test results. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0019] Figure 1 This is a schematic diagram of a wall surface flatness testing device.
[0020] Figure 2 This is a schematic diagram of the calibration plate.
[0021] Figure 3 This is a schematic diagram of the bottom structure of the support platform. Detailed Implementation
[0022] To make the technical problems solved, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0023] A wall flatness testing device includes a horizontal moving rail frame 1 and a mounting box 2 set on the horizontal moving rail frame 1. Three sets of testing components 21 are equidistantly arranged on one side of the mounting box 2. A cylinder 3 is provided at the lower end of the horizontal moving rail frame 1. The base of the cylinder 3 is mounted on a support platform 41.
[0024] A calibration mechanism 4 is provided on the support platform 41;
[0025] The calibration mechanism 4 includes a limiting rail plate 42 relatively distributed on the support platform 41 and a positioning slide plate 43 for sliding connection with the limiting rail plate 42. A calibration plate 45 is fixedly connected between the two positioning slide plates 43. A level bubble 46 for calibration is provided on the calibration plate 45. A connecting plate 48 is fixedly connected to one end of the two positioning slide plates 43 away from the calibration plate 45. A handle 483 is provided at the upper end of the connecting plate 48.
[0026] This invention provides a wall flatness testing device. Before testing, the connecting plate is pushed by the handle to bring the calibration plate close to the wall, ensuring the horizontal moving rail is parallel to the wall. Simultaneously, the spirit level is observed to avoid testing on uneven surfaces. During testing, the head of the testing component lightly touches the wall surface. This avoids errors in flatness testing results caused by the device's tilt, thus improving the accuracy of the test results.
[0027] Furthermore, as a preferred embodiment of this solution and not a limitation, the limiting rail plate 42 is provided with a positioning groove 44 for the movement of the connecting plate 48, and the connecting plate 48 is provided with positioning bolts 482 corresponding to the positioning groove 44. More specifically, after the positioning slide plate 43 is attached to and in contact with the wall using the calibration plate 45 and the bubble level 46, the positioning slide plate 43 can be fixed by inserting and tightening the positioning bolts 482 into the positioning groove 44 to ensure that the positioning slide plate 43 remains in position and to prevent the calibration plate 45 from moving inward to the inside of the limiting rail plate 42 when the support platform 41 is moved subsequently.
[0028] Furthermore, as a preferred embodiment of this solution and not a limitation, the connecting plate 48 is provided with opposing slots, and a pulley 481 is rotatably connected within the slot. By providing the pulley 481 on the connecting plate 48, it is convenient for workers to push the connecting plate 48 to move synchronously with the relatively distributed positioning slide plates 43 and the calibration plate 45 mounted on the positioning slide plates 43.
[0029] Furthermore, as a preferred embodiment of this solution and not a limitation, a plurality of casters 47 are evenly distributed at the lower end of the support platform 41. It should be noted that by providing casters 47 under the support platform 41, the use of the entire device becomes more flexible.
[0030] Furthermore, as a preferred embodiment of this solution and not a limitation, a limiting groove is provided on the support platform 41, and a protrusion 52 for sliding connection with the limiting groove is fixedly connected to the lower end of the cylinder 3. A servo motor 5 is installed at the lower end of the support platform 41, and a lead screw 51 is threaded into the protrusion 52. One end of the lead screw 51 is fixedly connected to the output end of the servo motor 5. It is worth mentioning that by installing the servo motor 5 at the lower end of the support platform 41, after the calibration plate 45 is in close contact with the wall, the servo motor 5 is started to rotate the lead screw 51 to drive the cylinder 3 to bend the mounting box 2 on the transverse moving rail 1 and move it closer to the wall. After the head of the detection component 21 on the mounting box 2 lightly touches the wall, detection can be performed. The mounting box 2 and the detection component 21 are existing devices for wall plane detection.
[0031] Furthermore, as a preferred embodiment of this solution and not a limitation, the transverse moving rail frame 1 is equipped with a transverse moving motor 7 and a threaded rod 71 located on the output end of the transverse moving motor 7. The mounting box 2 is threadedly engaged with the threaded rod 71 and slidably engaged with the transverse moving rail frame 1. The detection component includes guide wheels that roll on the wall surface. When encountering a protruding wall surface, the guide wheels move to the left, and the sliding rod also moves to the left. When encountering a recessed wall surface, the guide wheels are reset by the elastic action of a spring, thereby driving the sliding rod to move. The left and right movement of the sliding rod is detected by an infrared sensor, and the detection result of the infrared sensor is displayed on the control panel to determine the flatness of the wall surface.
[0032] Furthermore, as a preferred embodiment of this solution and not a limitation, it also includes a mounting bracket 6 for fixing the cylinder 3. The mounting bracket 6 includes a base plate 61 and a top plate 62, and connecting rods 63 connecting the four corners of the base plate 61 and the top plate 62. The cylinder 3 is installed between the base plate 61 and the top plate 62. This facilitates the support of the cylinder and ensures that the cylinder is vertical.
[0033] Furthermore, as a preferred embodiment of this solution and not a limitation, the mounting frame 6 is provided with two telescopic rods 8, which are respectively located on both sides of the cylinder 3 and connected to the transverse moving rail frame 1. The telescopic rods support the lifting and lowering of the transverse moving rail while preventing the transverse moving rail frame from rotating or deviating.
[0034] Furthermore, as a preferred embodiment of this solution and not a limitation thereof, the telescopic rod 8 includes a main body 81 and an extension 82. The main body 81 is mounted on the base plate 61 and passes through the top plate 62, and the extension 82 is connected to the transverse moving rail frame 1.
[0035] The above description is only a preferred embodiment of this application and is not intended to limit the scope of implementation of this application. Any other embodiments whose principles and basic structures are the same as or similar to those of this application are within the protection scope of this application.
Claims
1. A wall surface flatness testing device, characterized in that: It includes a transverse moving rail frame (1) and a mounting box (2) set on the transverse moving rail frame (1). Three sets of detection components (21) are arranged at equal intervals on one side of the mounting box (2). A cylinder (3) is set at the lower end of the transverse moving rail frame (1). The base of the cylinder (3) is mounted on a support platform (41). A calibration mechanism (4) is provided on the support platform (41). The calibration mechanism (4) includes a limiting rail plate (42) relatively distributed on the support platform (41) and a positioning slide plate (43) for sliding connection with the limiting rail plate (42). A calibration plate (45) is fixedly connected between the two positioning slide plates (43). A level bubble (46) for calibration is provided on the calibration plate (45). A connecting plate (48) is fixedly connected to one end of the two positioning slide plates (43) away from the calibration plate (45). A handle (483) is provided at the upper end of the connecting plate (48). The limiting rail plate (42) is provided with a positioning groove (44) for the movement of the connecting plate (48), and the connecting plate (48) is provided with a positioning bolt (482) corresponding to the positioning groove (44). The connecting plate (48) has a strip groove with opposite sides, and a pulley (481) is rotatably connected in the strip groove. The lower end of the support platform (41) is provided with several casters (47) at equal intervals. A limiting groove is provided on the support platform (41). A protrusion (52) for sliding connection with the limiting groove is fixedly connected to the lower end of the cylinder (3). A servo motor (5) is installed at the lower end of the support platform (41). A lead screw (51) is threaded into the protrusion (52). One end of the lead screw (51) is fixedly connected to the output end of the servo motor (5).
2. The wall surface flatness detection device according to claim 1, characterized in that: The transverse moving rail frame (1) is provided with a transverse moving motor (7) and a threaded rod (71) provided on the output end of the transverse moving motor (7). The mounting box (2) is threadedly engaged with the threaded rod (71) and slidably engaged with the transverse moving rail frame (1).
3. The wall surface flatness detection device according to claim 1, characterized in that: It also includes a mounting bracket (6) for fixing the cylinder (3), the mounting bracket (6) including a base plate (61) and a top plate (62), and connecting rods (63) connecting the four corners of the base plate (61) and the top plate (62), the cylinder (3) being installed between the base plate (61) and the top plate (62).
4. The wall surface flatness detection device according to claim 3, characterized in that: The mounting bracket (6) is provided with two telescopic rods (8), which are located on both sides of the cylinder (3) and connected to the transverse moving rail (1).
5. The wall surface flatness detection device according to claim 4, characterized in that: The telescopic rod (8) includes a main body (81) and an extension (82). The main body (81) is mounted on the base plate (61) and passes through the top plate (62). The extension (82) is connected to the transverse moving rail frame (1).